Effect of transition metals on energy absorption during strain-controlled fatigue of an aluminum alloy

Tensile and low cyclic fatigue tests were used to assess the influence of micro-additions of Ti/V/Zr on the performance of Al–7Si–1Cu–0.5Mg (wt.%) alloys in the as-cast and T6 heat-treated conditions and their improvement was compared to the base alloy. The microstructure of the as-cast Al–7Si–1Cu–0.5Mg (wt.%) base and modified alloys consisted of α-Al, eutectic Si, and Cu, the Mg- and Fe-based phases Al_2.1Cu, Al_8.5Si_2.4Cu, Al_7.2Si_8.3Cu₂Mg_6.9 and Al₁₄Si_7.1FeMg_3.3. In addition, the micro-sized Ti/V/Zr-rich phases Al_6.8Si_1.4Ti, Al_21.4Si_4.1Ti_3.5VZr_3.9, Al_6.7Si_1.2TiZr_1.8, Al_2.8Si_3.8V_1.6Zr and Al_5.1Si_35.4Ti_1.6Zr_5.7Fe were identified in the modified alloys. It was also noticed that increasing the content of Ti–V–Zr changed the morphology of Ti/V/Zr-rich phase. The tensile test results showed that the T6 heat-treated alloy modified with the addition of a higher content of Ti–V–Zr achieved the highest tensile strength of 343 MPa over the base alloy and alloys modified with additions of Ti, Ti–Zr and lower contents of Ti–V–Zr. The plastic strain energy density coefficient of the alloy modified with the addition of a higher content of Ti–V–Zr in the T6 temper condition was higher than the other studied alloys and reached 162 MJ m⁻³. The fatigue life of the same alloy was considerably longer than that of the other studied alloys, including the base alloy. The fractography revealed that all the studied alloys showed similar fracture behavior. The tensile cracks propagated through the eutectic Si and primary phases, exhibiting intergranular fracture along with some cleavage-like features of the plate-shaped Zr–Ti–V-rich intermetallics with the presence of fatigue striations on the latter, indicating their ductile nature. It is believed that the morphological changes of intermetallic precipitates containing Zr, Ti and V enhance the fatigue life of the alloy modified with additions of larger amounts of Ti–V–Zr in the T6 condition.     

Composition and lattice parameters of silicide and matrix in cast Ti–Si–Al–Zr alloys

Abstract

The silicide chemistry, i.e. the type, composition, and lattice parameters of the silicide in as cast titanium based Ti–Si–Al–Zr alloys, has been studied. It has been shown that the stoichiometry of the silicide in the alloys can be expressed as (Ti_1?x , Zr_x)₅(Si_l?y, Al_y) _2·76?3·04(0≤X< 0·2, 0≤y<0·1). The presence of Al and Zr in the silicide increases its lattice parameters. Addition of Al coarsens the eutectic silicide and slows the formation of secondary silicide precipitates by solid state reaction. Addition of zirconium refines the eutectic silicide and promotes secondary silicide precipitation. The silirides are low in Al and rich in Zr, whereas the Ti matrix is rich in Al and low in Zr. The lattice parameters of the Ti matrix are decreased by Al and increased by Zr.

MST/1427     

Mechanical,forming and biological properties of Ti-Fe-Zr-Y alloys prepared by 3D printing

Biomedical Ti-Fe-Zr-Y alloys were prepared by 3D printing on pure titanium substrate. The influences of Zr on mechanical, forming, and biological properties of the alloys were investigated in detail. The results showed that with increasing the Zr addition, the surface roughness, friction coefficient and worn volume decrease at first and then increase, the lowest values obtained at 5.86 at.% Zr addition. The ultimate compression stress and specific strength gradually decrease. The studied alloys have no cytotoxicity. They can promote the early adhesion and proliferation of cells. The eutectic alloy with 5.86 at.% Zr addition has the best ability of apatite deposition, it exhibits a better comprehensive performance among the studied alloys, which is superior to the Ti_70.5Fe_29.5 and Ti-6Al-4 V alloys.     

Monotonic and cyclic deformation behavior of the Al–Si–Cu–Mg cast alloy with micro-additions of Ti,V and Zr

Monotonic and cyclic tests were used to assess the influence of micro-additions of Ti, V and Zr on the deformation behavior of the Al–7Si–1Cu–0.5Mg (wt.%) alloy in as-cast and T6 heat treated conditions and to compare the results with alloys of similar chemistry described in the literature. The microstructure of the as-cast alloy consisted of α-Al, eutectic Si, and Cu, Mg and Fe based phases Al_2.1Cu, Al_8.5Si_2.4Cu, Al_7.2Si_8.3Cu₂Mg_6.9 and Al₁₄Si_7.1FeMg_3.3. In addition, the micro-size Zr–Ti–V-rich phases Al_21.4Si_4.1Ti_3.5VZr_3.9, Al_6.7Si_1.2TiZr_1.8, Al_2.8Si_3.8V_1.6Zr and Al_5.1Si_35.4Ti_1.6Zr_5.7Fe were present in the as-cast state. During solution treatment, Cu based phases were completely dissolved, while the eutectic silicon, Fe- and Zr–Ti–V-rich intermetallics experienced only partial dissolution. The monotonic test results showed that the T6 heat treated alloy achieved a tensile strength of 343 MPa and a compressive strength of 418 MPa. Also, the cyclic yield stress of the studied alloy in the T6 temper condition was higher than the monotonic value and reached 335 MPa. The fatigue life of the studied alloy was substantially longer than that of the reference alloy with the same base but lower additions of V, Zr and Ti, reported in the literature. The fractography revealed the tensile crack propagation through the eutectic Si and primary phases, exhibiting intergranular fracture along with some cleavage-like features of the plate-shape Zr–Ti–V-rich intermetallics with a presence of fatigue striations on the latter, indicating their ductile nature. It is believed that the intermetallic precipitates containing Zr, Ti and V improve the fatigue life of the studied alloy in the T6 condition.     

Properties of alloys on the tie-line between the copper-CuZrGe pseudo-binary eutectic and the copper-Cu5Zr eutectic

The electrical conductivity of copper-CuZrSi alloys is shown to be improved by making them zirconium-rich; however, the volume fraction of the strengthening phase is thereby reduced. To counteract the loss of strength, the isotypic copper-CuZrGe system with its higher volume fraction of second phase was studied. The UTS was found to be higher, the high elongation to failure being retained. To study the variation of conductivity, alloys on the tie-line to the copper-Cu₅Zr eutectic were investigated. It was found that conductivity values which are proportional to the volume fraction of copper can be achieved. The tensile properties follow a law-of-mixtures pattern as control of failure passes from the weaker, ductile copper-CuZrGe eutectic to the stronger, much less ductile ternary eutectic. This ternary eutectic is found to be close to the copper-Cu₅Zr eutectic; the tensile properties of the two eutectics are similar, being controlled by the Cu₅Zr phase which is present in both to about the same volume fraction.     

Microstructure and properties of ultrafine-grained and dispersion-strengthened titanium materials for implants

Wear-resistant titanium materials with high hardness and strength can be manufactured by introducing very fine titanium silicides and carbides into an ultrafine-grained titanium matrix. Nanocrystalline titanium particles with fine and homogeneous distributed carbon and silicon were generated by high energy ball milling of titanium with silicon powder or additions of the organic fluid hexamethyldisilane (HMDS). Spark Plasma Sintering (SPS) was chosen to compact the granules to prevent grain coarsening during sintering. Additionally, the Ti₅Si₃ and TiC _x dispersoids limited grain coarsening. After sintering, the novel materials exhibited high hardness and strength, and excellent wear resistance. The electrochemical behaviour (comparable to that of commercially pure titanium) was also tested and showed the excellent suitability as an implant material.     

Acid corrosion behaviour of amorphous and crystalline Ti75Ni20Si5 alloys

The corrosion resistance of amorphous and crystalline Ti₇₅Ni₂₀Si₅ alloy as well as that of pure crystalline titanium as a reference material were investigated in sulphuric and hydrochloric acids. Potentiokinetic polarization curves were obtained for each of these alloys in order to determine their corrosion properties. It was observed that in these media the Ti₇₅Ni₂₀Si₅ alloy in the amorphous state shows a higher corrosion resistance than titanium whereas in the crystalline state its corrosion resistance is comparable with that of titanium.     

Formation mechanism of titanium silicide by mechanical alloying

The syntheses of five titanium silicides (Ti₃Si, TiSi₂, Ti₅Si₄, Ti₅Si₃, and TiSi) by mechanical alloying (MA) have been investigated. Rapid, self-propagating high temperature synthesis (SHS) reactions were involved in producing the last three materials during room temperature high-energy ball-milling of elemental powders. Such reactions appeared to occur through ignition by mechanical impact in the fine powder mixture formed after a critical milling period. From in-situ thermal analyses, each critical milling period for the formation of Ti₅Si₄, Ti₅Si₃, and TiSi was observed to be 22, 35.5 and 53.5 minutes, respectively. However, the formation of Ti₃Si and TiSi₂ did not occur even after 360 minutes of milling of as-received Ti and Si powder mixture, due to the lack of homogeneity of the powder mixture. Other ball-milling procedures were employed for the syntheses of Ti₃Si and TiSi₂ using different sizes of Si powder and milling medium materials. Ti₃Si was synthesized by milling a Ti and 60 minutes premilled Si powder mixture for 240 minutes. -TiSi₂ and TiSi₂ were produced by high energy partially stabilized zirconia (PSZ) ball-milling for 360 minutes in a steel vial followed by jar-milling of a Ti and 60 min premilled Si powder mixture for 48 hr. The formation of Ti₃Si and TiSi₂ occurs through a slow solid state diffusion reaction, and the product(s) and reactants coexist for a certain period of time. The formation of titanium silicides by MA and the reaction rate appeared to depend on the homogeneity of the powder mixture, milling medium materials, and heat of formation of the product involved.     

Microstructural analysis of isothermally exposed Ti/SiC metal matrix composites

Specimens of diffusion-bonded titanium metal matrix composites have been subjected to thermal exposure treatments and examined principally by transmission electron microscopy. The fibres investigated were SCS-6 and Sigma. The fibre/matrix reaction layers have been shown to consist of titanium carbide and two titanium silicides. The reaction proceeds by the initial formation of a layer of TiC followed by a layer of mixed silicides, Ti₅Si₄ and Ti₅Si₃. Extensive porosity is generated during the reaction and this prevents the formation of a completely protective interfacial layer.     

Nitriding of Ferrosilicon Powders

The process of nitriding of high-silicon ferrosilicon alloys has been investigated. Formation of Si₃N₄ is found to proceed as a result of nitrogen diffusion into several eutectic melts of iron silicides and silicon. At T > 1673, the process of Si₃N₄ dissociation develops.     

Properties of (Ti,Nb)Al–(Ti,Nb)5Si3 eutectic composite

Ti–40Al–5Si and Ti–39Al–5Si–2Nb (in at.%) alloys were studied as prospective high-temperature structural composites consisting of γ-(Ti,Nb)Al + α₂-(Ti,Nb)₃Al matrix and Ti₅Si₃ reinforcement. The alloys were prepared by arc melting under helium. Oxidation resistance was studied at 900 °C in air. Thermal stability of alloys was investigated by measuring room temperature hardness and compressive strength after long-term annealing at 900 °C. To prepare oriented composites, directional crystallization at rates of 5–115 mm/h was carried out by the floating zone technique. It was observed that the addition of 2% Nb to the Ti–40Al–5Si alloy does not modify eutectic structure. Niobium is almost uniformly distributed in all present phases. Both alloys show excellent oxidation resistance at 900 °C in air. The Nb-addition causes significant improvement of oxidation resistance due to the doping effect and increase of Al activity in the scales. Room temperature hardness and compressive strength of both as-cast alloys are similar – about 500 HV and 1600 MPa, respectively. Room temperature mechanical properties do not reduce significantly after 300 h annealing at 900 °C, due to a high morphological stability of eutectic silicides. Directionally solidified alloys consist of columnar Ti–Al grains elongated in crystallization direction and silicides. Niobium refines both Ti–Al grains and Ti₅Si₃ silicides. As a consequence, orientation and elongation of silicides in the Nb-containing alloy are reduced. In the Ti–Al–Si alloy directionally crystallized at 5–115 mm/h, the silicide interparticle spacing λ (in mm) is related to the crystallization rate R   (in mm/h) by a following expression: λ^1.33·R=0.32${\lambda }^{1.33}·R=0.32$. In the Nb-containing alloy, silicide interparticle spacing does not depend on the crystallization rate.     

Failure behavior of Cu–Ti–Zr-based bulk metallic glass alloys

Microstructure fracture and mechanical properties of Cu-based bulk metallic glass alloys were investigated. Centrifugal casting into copper molds were used to manufacture basic Cu₄₇Ti₃₃Zr₁₁Ni₉, and modified Cu₄₇Ti₃₃Zr₁₁Ni₇Si₁Sn₁ alloys. Although the alloys show an amorphous structure, TEM images revealed the formation of nanoparticles. At room temperature compression tests reveal fracture strength of 2000 MPa, elastic modulus of 127 GPa, and 1.8% fracture strain for the unmodified basic alloy. Whereas the modified alloy exhibits a fracture strength of 2179 MPa, elastic modulus reaches 123 GPa, and 2.4% fracture strain. So, with the addition of 1 at.% Si and Sn, the fracture strength improves by 9% and the fracture strain improves by 25%, but the fracture behavior under compression conditions exhibits a conical shape similar to that produced by tensile testing of ductile alloys. A proposed fracture mechanism explaining the formation of the conical fracture surface was adopted. The formation of homogeneously distributed nano-size (2–5 nm) precipitates changes the mode of fracture of the metallic glass from single to multiple shear plane modes leading to the conical shape fracture surface morphology.     

Mechanical properties of gradient and multilayered TiAlSiN hard coatings

Multicomponent coatings based on different metallic and non-metallic elements possess the combined benefit of individual components leading to further improvement of coating properties. In this study, monolayered Ti-Al-N, multilayered Ti-Al-N/TiN, gradient Ti-Al-Si-N, and multilayered Ti-Al-Si-N/TiN coatings were synthesized by using a cathodic-arc evaporation (CAE) system. In addition to Ti, Ti₃₃Al₆₇ and Al₈₈Si₁₂ cathodes were used for the deposition of Ti-Al-N, and Ti-Al-Si-N coatings, respectively. The gradient Ti_0.50Al_0.43Si_0.07N, and multilayered Ti_0.50Al_0.43Si_0.07N/TiN with nanograins separated by disordered grain boundaries possessed lower residual stress (− 2.8 ~ − 4.8 GPa) than that of monolayered Ti-Al-N (− 6.8 GPa) and multilayered Ti-Al-N/TiN coatings (− 5.7 GPa). The highest hardness was obtained for the gradient Ti_0.50Al_0.43Si_0.07N (38 ± 2 GPa) with Ti/(Ti + Al + Si) content ratio being 0.5. On the contrary, the multilayered Ti_0.50Al_0.43Si_0.07N/TiN possessed the highest H³/E^?2 ratio of 0.182 ± 0.003 GPa, indicating the best resistance to plastic deformation, among the studied coatings.     

Effects of Sn content on thermal stability and mechanical properties of the Ti60Zr10Ta15Si15 amorphous alloy for biomedical use

The (Ti₆₀Zr₁₀Ta₁₅Si₁₅)_100−xSn_x (x = 0, 4, 8, 12 at.%) amorphous ribbons were prepared by the single roll melt-spinning method, and the effects of the Sn content on the thermal stability, the elastic modulus and nanohardness of the Ni-free Ti-based alloys were investigated. It is found that Sn additions decrease the glass formation ability of the Ti₆₀Zr₁₀Ta₁₅Si₁₅ alloy. The content of Sn addition has an important impact on the elastic modulus and nanohardness of the alloys. The amorphous alloy with 4% Sn addition exhibits the highest the elastic modulus and nanohardness, which are 111 GPa and 7.0 GPa, respectively. The correlation between the mechanical properties and Sn content was discussed based on the free volume containing in the as-spun ribbons.     

Laser-induced self-propagating reaction synthesis of Ti–Fe alloys

Ti_70.5Fe_29.5 alloy is synthesized using laser-induced self-propagating reaction synthesis (LSRS). The product mainly consists of β-Ti + TiFe eutectic. However, a given amount of oxygen-stabilized Ti₂Fe phase is also found in the product due to high cooling rate and oxygen existence. The formation of the fine eutectic structure makes the alloy exhibit high hardness (9.34 GPa), high compressive strength (2609 MPa), and good relative compressibility (8.5%). The phase formation during LSRS can be divided into four stages: melting of Fe particle periphery, formation of a liquid-state Ti–Fe diffusion layer, eutectic reaction, and formation of oxygen-stabilized Ti₂Fe phase.     

Biomedical TiNbZrTaSi alloys designed by d-electron alloy design theory

We report on the formation of ultrafine-grained (Ti_69.71Nb_23.72Zr_4.83Ta_1.74)_100 − xSi_x (at.%, x = 0, 2 and 5) alloys designed by d-electron alloy design theory and fabricated by spark plasma sintering of nanocomposite powder precursor. The designed and fabricated alloys exhibit a high yield and fracture strength of 1296 MPa and 3263 MPa along with an ultra-large fracture strain of 65% under compression. Meanwhile, they display low elastic modulus of 37–48 GPa. The high-performance titanium alloys without toxic elements show high potential for application as biomaterials.     

Microstructural Modulations Enhance the Mechanical Properties in Al–Cu–(Si,Ga) Ultrafine Composites

Adding small amounts of Si or Ga (3 at.%) to the eutectic Al₈₃Cu₁₇ alloy yields an ultrafine bimodal eutectic composite microstructure upon solidification. The as‐solidified alloys exhibit a distinct microstructural length‐scale hierarchy leading to a high fracture strength of around 1 GPa combined with a large compressive plastic strain of up to 30% at room temperature. The present results suggest that the mechanical properties of the ultrafine bimodal eutectic composites are strongly related to their microstructural characteristics, namely phase evolution, length‐scales, and distribution of the constituent phases.     

The impact of Ti and temperature on the stability of Nb5Si3 phases: a first-principles study

Abstract

Nb-silicide based alloys could be used at T > 1423 K in future aero-engines. Titanium is an important additive to these new alloys where it improves oxidation, fracture toughness and reduces density. The microstructures of the new alloys consist of an Nb solid solution, and silicides and other intermetallics can be present. Three Nb₅Si₃ polymorphs are known, namely αNb₅Si₃ (tI32 Cr₅B₃-type, D8_l), βNb₅Si₃ (tI32 W₅Si₃-type, D8_m) and γNb₅Si₃ (hP16 Mn₅Si₃-type, D8₈). In these 5–3 silicides Nb atoms can be substituted by Ti atoms. The type of stable Nb₅Si₃ depends on temperature and concentration of Ti addition and is important for the stability and properties of the alloys. The effect of increasing concentration of Ti on the transition temperature between the polymorphs has not been studied. In this work first-principles calculations were used to predict the stability and physical properties of the various Nb₅Si₃ silicides alloyed with Ti. Temperature-dependent enthalpies of formation were computed, and the transition temperature between the low (α) and high (β) temperature polymorphs of Nb₅Si₃ was found to decrease significantly with increasing Ti content. The γNb₅Si₃ was found to be stable only at high Ti concentrations, above approximately 50 at. % Ti. Calculation of physical properties and the Cauchy pressures, Pugh’s index of ductility and Poisson ratio showed that as the Ti content increased, the bulk moduli of all silicides decreased, while the shear and elastic moduli and the Debye temperature increased for the αNb₅Si₃ and γNb₅Si₃ and decreased for βNb₅Si₃. With the addition of Ti the αNb₅Si₃ and γNb₅Si₃ became less ductile, whereas the βNb₅Si₃ became more ductile. When Ti was added in the αNb₅Si₃ and βNb₅Si₃ the linear thermal expansion coefficients of the silicides decreased, but the anisotropy of coefficient of thermal expansion did not change significantly.     

Effect of substitution of Si by Al on microstructure and synthesis behavior of Ti5Si3 based alloys fabricated by mechanically activated self-propagating high-temperature synthesis

The effect of substitution of Si by Al and mechanical activation on microstructure, phase composition, ignition and combustion temperature of Ti₅Si₃ based alloys and composites that were prepared by mechanically activated self-propagating high-temperature synthesis (MASHS) method was investigated. For this purpose elemental powders of titanium, silicon and aluminum were mixed according to the 5Ti + 3(1 − X)Si + 3XAl formula, where X = 0, 0.2, 0.4, 0.6. The samples were characterized by X-ray diffraction (XRD) analytical technique and scanning electron microscope (SEM) equipped with an energy-dispersive spectrum (EDS) analyzer. The results have shown that formation of Ti₅Si₃ during milling stage is postponed by adding Al into the system. Presence of Al in the Ti–Si system have a significant effect on the phase composition of the final products. Substitutional solid solution of Ti₅(Si, Al)₃ and Ti₅Si₃–Ti₃Al composite are formed by increasing Al amount in the system. Furthermore combustion temperature and crystallites size of Ti₅Si₃ is reduced with addition of Al into the Ti–Si system. Moreover, solubility of Al in Ti₅Si₃ is increased with enhancing the X up to 0.4, after that, the solubility of Al in Ti₅Si₃ is ceased, due to achieving the solubility limit of Al in the Ti₅Si₃. The average crystallites size of Ti₅Si₃ are decreased with increasing milling time prior to the reaction.     

The synergic effects of Sc and Zr on the microstructure and mechanical properties of Al–Si–Mg alloy

In order to clarify the possibility of Zr substitution for Sc on the modification of Al-Si casting alloys, the microstructural evolution and tensile properties of Al-Si-Mg based alloys with different combinations of Sc and Zr contents (Sc + Zr = 0.5 wt.%) were systematically investigated. It was found that 0.5 wt.% Sc addition could refine the microstructure significantly and modify the eutectic Si from plate-like morphology to fiber, which promotes the spheroidization of eutectic Si during heat treatment. When Zr was added to partly replace Sc, the microstructure was first further refined, but was then slightly coarsened with increasing Zr content. Moreover, high Zr content was found to decrease its modification on eutectic Si. It was observed that Zr can also concomitantly improve strength and ductility compared with the alloy modified by Sc only. The improvement of mechanical properties was attributed to microstructural refinement, particularly the modification of eutectic Si and precipitation of secondary nano-scale Al₃(Sc_1 − xZr_x) dispersoids.