Exergetic analysis of solid oxide fuel cell and biomass gasification integration with heat pipes

This paper presents an exergetic analysis of a combined heat and power (CHP) system, integrating a near-atmospheric solid oxide fuel cell (SOFC) with an allothermal biomass fluidised bed steam gasification process. The gasification heat requirement is supplied to the fluidised bed from the SOFC stack through high-temperature sodium heat pipes. The CHP system was modelled in AspenPlus™ software including sub-models for the gasification, SOFC, gas cleaning and heat pipes. For an average current density of 3000 A m⁻² the proposed system would consume 90 kg h⁻¹ biomass producing 170 kW_e net power with a system exergetic efficiency of 36%, out of which 34% are electrical.     

Development of an integrated gasifier-solid oxide fuel cell test system: A detailed system study

A detailed system study on an integrated gasifier-SOFC test system which is being constructed for combined heat and power (CHP) application is presented. The performance of the system is evaluated using thermodynamic calculations. The system includes a fixed bed gasifier and a 5 kW SOFC CHP system. Two kinds of gas cleaning systems, a combined high and low temperature gas cleaning system and a high temperature gas cleaning system, are considered to connect the gasifier and the SOFC system. A complete model of the gasifier-SOFC system with these two gas cleaning systems is built and evaluated in terms of energy and exergy efficiencies. A sensitivity study is carried out to check system responses to different working parameters. The results of this work show that the electrical efficiencies of the gasifier-SOFC CHP systems with different gas cleaning systems are almost the same whereas the gasifier-SOFC CHP systems with the high temperature gas cleaning system offers higher heat efficiency for both energy and exergy.     

Optimization of a 30 kW SOFC combined heat and power system with different cycles and hydrocarbon fuels

Solid oxide fuel cells (SOFCs) could generate power cleanly and efficiently by using a wide range of fuels. Through the recovery and utilization of the energy in the SOFC tail gas, SOFC combined heat and power (CHP) systems achieve efficient cascade utilization of fuels. In this article, an efficient 30 kW SOFC CHP system with multiple cycles is designed based on a commercial kw-level SOFC device. The energy and substances could be recycled at multiple levels in this system, which makes the system do not need external water supply anymore during working. Meanwhile, the performance, fuel applicability, flexibility and reliability of the system are investigated. Finally, an optimized operating condition is confirmed, in which the electrical efficiency is 54.0%, and the thermoelectric efficiency could reach 88.8% by using methanol as fuel.     

Effects of fuel processing methods on industrial scale biogas-fuelled solid oxide fuel cell system for operating in wastewater treatment plants

The performance of three solid oxide fuel cell (SOFC) systems, fuelled by biogas produced through anaerobic digestion (AD) process, for heat and electricity generation in wastewater treatment plants (WWTPs) is studied. Each system has a different fuel processing method to prevent carbon deposition over the anode catalyst under biogas fuelling. Anode gas recirculation (AGR), steam reforming (SR), and partial oxidation (POX) are the methods employed in systems I-III, respectively. A planar SOFC stack used in these systems is based on the anode-supported cells with Ni-YSZ anode, YSZ electrolyte and YSZ-LSM cathode, operated at 800 °C. A computer code has been developed for the simulation of the planar SOFC in cell, stack and system levels and applied for the performance prediction of the SOFC systems. The key operational parameters affecting the performance of the SOFC systems are identified. The effect of these parameters on the electrical and CHP efficiencies, the generated electricity and heat, the total exergy destruction, and the number of cells in SOFC stack of the systems are studied. The results show that among the SOFC systems investigated in this study, the AGR and SR fuel processor-based systems with electrical efficiency of 45.1% and 43%, respectively, are suitable to be applied in WWTPs. If the entire biogas produced in a WWTP is used in the AGR or SR fuel processor-based SOFC system, the electricity and heat required to operate the WWTP can be completely self-supplied and the extra electricity generated can be sold to the electrical grid.     

Full load synthesis/design optimization of a hybrid SOFC–GT power plant

In this paper, the optimization of a hybrid solid oxide fuel cell–gas turbine (SOFC–GT) power plant is presented. The plant layout is based on an internal reforming SOFC stack; it also consists of a radial gas turbine, centrifugal compressors and plate-fin heat exchangers. In the first part of the paper, the bulk-flow model used to simulate the plant is presented. In the second part, a thermoeconomic model is developed by introducing capital cost functions. The whole plant is first simulated for a fixed configuration of the most important synthesis/design (S/D) parameters in order to establish a reference design configuration. Next a S/D optimization of the plant is carried out using a traditional single-level approach, based on a genetic algorithm. The optimization determined a set of S/D decision variable values with a capital cost significantly lower than that of the reference design, even though the net electrical efficiency for the optimal configuration was very close to that of the initial one. Furthermore, the optimization procedure dramatically reduced the SOFC active area and the compact heat exchanger areas.     

Design and eco-technoeconomic analyses of SOFC/GT hybrid systems accounting for long-term degradation effects

This study compares two SOFC/GT (solid oxide fuel cell with gas turbine) hybrid systems to that of two standalone SOFC systems via eco-technoeconomic analyses that account for long-term degradation effects. Four cases were examined: 1) standalone SOFC plant without a steam bottoming cycle; 2) standalone SOFC plant with a steam bottoming cycle; 3) SOFC/GT hybrid plant without a steam bottoming cycle; and 4) SOFC/GT with a steam bottoming cycle. This study employed a real-time 1D SOFC model with an empirical degradation calculation integrated with steady-state balance-of-plant models. Simulations used Matlab Simulink R2017a, Aspen Plus V10, and Python 3.7.4 with a pseudo steady-state approach. The results showed that, with some trade-offs, the SOFC/GT hybrid plant with the steam bottoming cycle is the best option, with an overall efficiency of 44.6% _LHV, an LCOE (levelized cost of electricity) of $US 77/MWh, and a CCA (cost of CO₂ avoided) of -$US 49.3/tonneCO₂e. The sensitivity analysis also indicated that SOFC/GT hybrid plants were less sensitive to SOFC price compared to standalone SOFC plants. The sensitivity analysis indicated that using a larger gas turbine and replacing the SOFC stack less frequently was the better design choice for the SOFC/GT hybrid plant.     

1kW家用SOFC-CHP系统建模及性能分析

构建一个以天然气为燃料的SOFC-CHP系统,推导SOFC传热传质及电化学方程,建立各个组件的数学模型,编写计算程序,对发电功率为1kW的家用SOFC-CHP系统在设计工况下进行性能模拟并探讨不同系统参数对性能的影响。计算结果表明:在设计工况下,系统热电联供效率远高于电池单独发电的效率;此外,随着燃料入口流量的增大,系统发电功率存在一个最大值,燃料利用率与发电效率不断减小,系统热电联供效率不断增大,SOFC的温度梯度分布则越来越平缓;同时发现降低过量空气系数可以提高该CHP系统的性能。     

Evaluation of system configurations for solid oxide fuel cell-based micro-combined heat and power generators in residential applications

The evaluation of solid oxide fuel cell (SOFC) combined heat and power (CHP) system configurations for application in residential dwellings is explored through modeling and simulation of cell-stacks including the balance-of-plant equipment. Five different SOFC system designs are evaluated in terms of their energetic performance and suitability for meeting residential thermal-to-electric ratios. Effective system concepts and key performance parameters are identified. The SOFC stack performance is based on anode-supported planar geometry. A cell model is scaled-up to predict voltage–current performance characteristics when served with either hydrogen or methane fuel gas sources. System comparisons for both fuel types are made in terms of first and second law efficiencies. The results indicate that maximum efficiency is achieved when cathode and anode gas recirculation is used along with internal reforming of methane. System electric efficiencies of 40% HHV (45% LHV) and combined heat and power efficiencies of 79% (88% LHV) are described. The amount of heat loss from small-scale SOFC systems is included in the analyses and can have an adverse impact on CHP efficiency. Performance comparisons of hydrogen-fueled versus methane-fueled SOFC systems are also given. The comparisons indicate that hydrogen-based SOFC systems do not offer efficiency performance advantages over methane-fueled SOFC systems. Sensitivity of this result to fuel cell operating parameter selection demonstrates that the magnitude of the efficiency advantage of methane-fueled SOFC systems over hydrogen-fueled ones can be as high as 6%.     

Performance comparison of three solid oxide fuel cell power systems

An energy analysis of three typical solid oxide fuel cell (SOFC) power systems fed by methane is carried out with detailed thermodynamic model. Simple SOFC system, hybrid SOFC‐gas turbine (GT) power system, and SOFC‐GT‐steam turbine (ST) power system are compared. The influences of air ratio and operative pressure on the performance of SOFC power systems are investigated. The net system electric efficiency and cogeneration efficiency of these power systems are given by the calculation model. The results show that internal reforming SOFC power system can achieve an electrical efficiency of more than 49% and a system cogeneration efficiency including waste heat recovery of 77%. For SOFC‐GT system, the electrical efficiency and cogeneration efficiency are 61% and 80%, respectively. Although SOFC‐GT‐ST system is more complicated and has high investment costs, the electrical efficiency of it is close to that of SOFC‐GT system. Copyright © 2013 John Wiley & Sons, Ltd.     

A flexible model integration approach for evaluating tradeoffs between CO2 emissions and cost in solid oxide fuel cell‐based building energy systems

A simulation framework for flexible evaluation of various distributed building energy systems based on the integration of component device simulation models is presented. Device technology models were constructed for a solid oxide fuel cell (SOFC), a gas turbine, a double pipe heat exchanger, and a compressor. A scheme is proposed for defining model interfaces in order to improve the flexibility and accessibility of the models. Based on that scheme, interfaces are defined for each device model. The component device models are integrated to construct system models of (1) a hybrid system combining an SOFC and a gas turbine (SOFC/GT system) and (2) a stand‐alone SOFC system. The integrated model of the SOFC/GT system is then used to carry out a multi‐objective optimization in order to study the tradeoffs between cost and CO₂ emissions of the SOFC system operation for a given electricity demand. Through these analyses, the optimal configuration of the SOFC/GT system and the optimal operation conditions of the SOFC system for the given electricity demand were explored. Copyright © 2005 John Wiley & Sons, Ltd.     

Mini CHP based on the electrochemical generator and impeded fluidized bed reactor for methane steam reforming

The paper presents a configuration of mini CHP with the methane reformer and planar solid oxide fuel cell (SOFC) stacks. This mini CHP may produce electricity and superheated steam as well as preheat air and methane for the reformer along with cathode air used in the SOFC stack as an oxidant. Moreover, the mathematical model for this power plant has been created. The thermochemical reactor with impeded fluidized bed for autothermal steam reforming of methane (reformer) considered as the basis for the synthesis gas (syngas) production to fuel SOFC stacks has been studied experimentally as well. A fraction of conversion products has been oxidized by the air fed to the upper region of the impeded fluidized bed in order to carry out the endothermic methane steam reforming in a 1:3 ratio as well as to preheat products of these reactions. Studies have shown that syngas containing 55% of hydrogen could be produced by this reactor. Basic dimensions of the reactor as well as flow rates of air, water and methane for the conversion of methane have been adjusted through mathematical modelling.The paper provides heat balances for the reformer, SOFC stack and waste heat boiler (WHB) intended for generating superheated water steam along with preheating air and methane for the reformer as well as the preheated cathode air. The balances have formed the basis for calculating the following values: the useful product fraction in the reformer; fraction of hydrogen oxidized at SOFC anode; gross electric efficiency; anode temperature; exothermic effect of syngas hydrogen oxidation by air oxygen; excess entropy along with the Gibbs free energy change at standard conditions; electromotive force (EMF) of the fuel cell; specific flow rate of the equivalent fuel for producing electric and heat energy. Calculations have shown that the temperature of hydrogen oxidation products at SOFC anode is 850 °C; gross electric efficiency is 61.0%; EMF of one fuel cell is 0.985 V; fraction of hydrogen oxidized at SOFC anode is 64.6%; specific flow rate of the equivalent fuel for producing electric energy is 0.16 kg of eq.f./(kW·h) while that for heat generation amounts to 44.7 kg of eq.f./(GJ). All specific parameters are in agreement with the results of other studies.     

Optimization and efficiency analysis of methanol SOFC-PEMFC hybrid system

In order to improve the power generation efficiency of fuel cell systems employing liquid fuels, a hybrid system consisting of solid oxide fuel cell (SOFC) and proton exchange membrane fuel cell (PEMFC) is proposed. Utilize the high temperature heat generated by SOFC to reform as much methanol as possible to improve the overall energy efficiency of the system. When SOFC has a stable output of 100 kW, the amount of hydrogen after reforming is changed by changing the methanol flow rate. Three hybrid systems are proposed to compare and select the best system process suitable for different situations. The results show that the combined combustion system has the highest power generation, which can reach 350 kW and the total electrical efficiency is 57%. When the power of the tail gas preheating system is 160 kW, the electrical efficiency can reach 75%. The PEM water preheating system has the most balanced performance, with the electric power of 300 kW and the efficiency of 66%.     

Process simulation of a hybrid SOFC/mGT and enriched air/steam fluidized bed gasifier power plant

The aim of this work is to experimentally and numerically analyze the performance of a integrated power plant composed by a steam oxygen fluidized bed biomass gasifier fed by woods, a Solid Oxide Fuel Cell (SOFC) and a micro Gas Turbine (mGT). The numerical analysis is carried out by using ChemCAD software. In particular, SOFC and gasifier were modeled using proper developed Fortran subroutines interfaced to the basic software. The adopted SOFC model was already validated by the authors in previous works, while the gasifier model was here developed and validated by means of experimental activities carried out by using a bench scale gasifier. Different compounds (Benzene, Toluene, Naphthalene, Phenols) were chosen to analyze the tar evolution in the gaseous stream during the gasification process. Hot gas cleaning (based on catalytic ceramic filter candles inserted in the freeboard of the gasifier – UNIQUE concept) was adopted to remove tar and particulates from the fuel hot gas stream. Different moisture contents in the range between 10 and 30% (i.e. in a deviation of 10% around the usual wood moisture content of 20%) were numerically simulated as well as the degree of purity of the oxygen utilized in the power plant (between 25% and 95%, the rest being N₂). The power requirement for pure oxygen production leads to a reduction of the electrical efficiency of the whole power plant. For this reason, a sensitivity analysis was conducted to find the optimal operation conditions in order to maximise the syngas (H₂, CO) content in the produced gas, while maintaining a high overall electrical efficiency.     

Analysis of total energy system based on solid oxide fuel cell for combined cooling and power applications

A total energy system (TES) incorporating a solid oxide fuel cell (SOFC) and an exhaust gas driven absorption chiller (AC) is presented to provide power, cooling and/or heating simultaneously. The purpose for using the absorption chiller is to recover the exhaust heat from the SOFC exhaust gas for enhancing the energy utilization efficiency of the TES. A steady-state mathematical model is developed to simulate the effects of different operating conditions of SOFC, such as the fuel utilization factor and average current density, on the performance of the TES by using the MATLAB softpackage. Parametric analysis shows that both electrical efficiency and total efficiency of the TES have maximum values with variation of the fuel utilization factor; while the cooling efficiency increases, the electrical efficiency and total efficiency decrease with increase in the current density of SOFC. The simulated results could provide useful knowledge for the design and optimization of the proposed total energy system.     

Novel and optimal integration of SOFC-ICGT hybrid cycle: Energy analysis and entropy generation minimization

Integrating fuel cells with conventional gas turbine based power plant yields higher efficiency, especially solid oxide fuel cell (SOFC) with gas turbine (GT). SOFCs are energy efficient devices, performance of which are not limited to Carnot efficiency and considered as most promising candidate for thermal integration with Brayton cycle. In this paper, a novel and optimal thermal integration of SOFC with intercooled-recuperated gas turbine has been presented. A thermodynamic model of a proposed hybrid cycle has been detailed along with a novelty of adoption of blade cooled gas turbine model. On the basis of 1st and 2nd law of thermodynamics, parametric analysis has been carried out, in which impact of turbine inlet temperature and compression ratio has been observed on various output parameters such as hybrid efficiency, hybrid plant specific work, mass of blade coolant requirement and entropy generation rate. For optimizing the system performance, entropy minimization has been carried out, for which a constraint based algorithm has been developed. The result shows that entropy generation of a proposed hybrid cycle first increases and then decreases, as the turbine inlet temperature of the cycle increases. Furthermore, a unique performance map has also been plotted for proposed hybrid cycle, which can be utilized by power plant designer. An optimal efficiency of 74.13% can be achieved at TIT of 1800 K and r_p,c 20.     

Energetic and exergetic parametric study of a SOFC-GT hybrid power plant

A parametric study is conducted on a hybrid SOFC-GT cycle as part of a national program aiming to improve the efficiency of the actual gas turbine power plants and to better undertake the future investigations. The proposed power plant is mainly constituted by a Gas Turbine cycle, a SOFC system, and an ammonia water absorption refrigerating system. An external pre-reformer is installed before the SOFC. Heat recovery systems are adopted to valorize the waste heat at the SOFC and GT exhausts. The gas from the SOFC exhaust is also used as additional supply for the combustion chamber. An extraction is performed on the gas Turbine in order to feed the SOFC cycle by thermal heat flux at medium pressure.The equations governing the electrochemical processes, the energy and the exergy balances of the power plant components are established. Numerical simulation using EES software is performed. The influences of key operating parameters, such as humidity, pre-reforming fraction, extraction fraction from the Gas Turbine and fuel utilization on the performances of the SOFC-GT hybrid system are analyzed. Obtained results show that the integration of the SOFC enhances significantly the hybrid overall cycle efficiency. The increase of the ambient temperature and humidity reduces the system efficiencies. The utilization factor has a negative effect on the SOFC temperature and voltage. That leads to a decrease in the power plant performances. While the pre-reforming fraction, has a positive effect on the indicated parameters.     

Gas turbines in district heating combined heat and power systems: influence of performance on heating costs and emissions

Much work is currently focussed on identifying economically and environmentally optimal strategies for increasing gas turbine based combined heat and power (CHP). In many such studies, only a few fixed parameters are used to describe the CHP plant. These are typically total and electrical efficiencies, investment and running costs, minimum and maximum acceptable size, and minimum acceptable part-load. However, for gas turbine based systems these characteristics are clearly functions of the operating conditions, especially for part-load operation. This study examines the effects of varying performance of the gas turbine on the overall heat production costs and CO₂ emissions of a medium sized community district heating plant. Both single and double-shaft engines are considered in the study. The results show that the assumption of constant efficiencies for all operating conditions leads to an overestimation of the optimal CHP plant size, thereby underestimating the heat production costs and overestimating the CO₂ emissions of the plant. The results also show marked differences according to the type of gas turbine used and part-load operating strategy adopted. In particular, the paper discusses the part-load operating difficulties for CHP plants running gas turbines equipped with low emissions burners.     

Comparison between externally fired gas turbine and gasifier-gas turbine system for the olive oil industry

The olive oil industry generates during the extraction process several solid wastes as olive tree leaves and prunings, exhausted pomace and olive pits. These renewable wastes could be used for power and heat applications. The aim of this paper is to compare the performance of two small-scale CHP systems: a gasification- gas turbine system and an EFGT (externally fired gas turbine system). For this reason, several parameters have been calculated: generated heat and power, electric and overall efficiencies, biomass consumption, exergy efficiency, optimum pressure ratio, etc. These systems provide 30 kW_e and about 60kW_th. Simulation results show that the electrical and overall efficiencies achieved in EFGT system (19.1% and 59.3%, respectively) are significantly higher than those obtained in the gasification plant (12.3% and 45.4%). The proposed CHP systems have been modeled using Cycle-Tempo^® software.     

Design,testing and mathematical modelling of a small-scale CHP and cooling system (small CHP-ejector trigeneration)

Trigeneration is the production of heat, cooling and power from one system. It can improve the financial and environmental benefits of combined heat and power (CHP) by using the heat output from the CHP unit to drive a cooling cycle, as demonstrated in existing large-scale installations. However, small-scale systems of a few kW_e output present technological challenges. This paper presents the design and analysis of possible trigeneration systems based on a gas engine mini-CHP unit (5.5 kW_e) and an ejector cooling cycle. Analysis shows that an overall efficiency around 50% could be achieved with systems designed for applications with simultaneous requirements for heat and cool. While using part of the CHP electrical output into the cooling cycle boosts the cooling capacity, it does not improve the overall efficiency and increases the CO₂ emissions of the system. Emissions savings compared to traditional systems could be achieved with improvements of the heat transfer from CHP to cooling cycle.     

Thermodynamic analysis of an SOFC–GT–ORC integrated power system with liquefied natural gas as heat sink

To recover the waste heat from solid oxide fuel cell (SOFC) and improve the overall electrical efficiency, a new integrated power system driven by SOFC is proposed to achieve the cascade energy utilization. This system integrates an SOFC–GT system with an organic Rankine cycle (ORC) using liquefied natural gas (LNG) as heat sink to recover the cryogenic energy of LNG. Based on the mathematical model, a parametric analysis is conducted to examine the effects of some key thermodynamic parameters on the system performance. The results indicate that the overall electrical efficiency of 67% can be easily achieved for the current system, which can be further improved with parametric optimization. An increase in fuel flow rate of SOFC can raise the net power output, but it has a negative effect on SOFC and overall electrical efficiency. The compressor pressure ratio contributes to an increase in SOFC and overall electrical efficiency, which are contrary to the effects of air flow rate and steam-to-carbon ratio. Under the given conditions, compared with the Kalina sub-system, the ORC sub-system produces 12.6% more power output by utilizing the cryogenic energy of LNG with simple configuration.