Autothermal reforming of methane over Ni catalysts supported over CaO–CeO2–ZrO2 solid solution

Ni catalysts supported on various solid solutions of ZrO₂ with alkaline earth oxide and/or rare earth oxide were synthesized. The catalytic activities were compared for partial oxidation of methane and autothermal reforming of methane. For partial oxidation of methane, the Ni catalyst supported on a CaO–ZrO₂ solid solution showed a high activity. Incorporation of CaO in the ZrO₂ matrix was effective for increasing the reduction rate of the NiO particles and for decreasing the coke formation. On the other hand, the Ni particles supported on the CaO–CeO₂–ZrO₂ solid solution had a strong interaction with the support, and the Ni particles showed high activity and stability for autothermal reforming of methane.     

Stability of Ni/SiO2-ZrO2 catalysts towards steaming and coking in the dry reforming of methane with carbon dioxide

Ni/SiO₂-ZrO₂ catalysts with Ni loadings of 1 to 13 wt-% were prepared, characterized by elemental analysis, X-ray diffraction, N₂ sorption, temperature programmed oxidation, temperature programmed reduction, and tested for their activity and stability in the dry reforming of methane with carbon dioxide at 850 °C, gas hourly space velocity of 6000 and 1800 h^–1 and atmospheric pressure. The SiO₂-ZrO₂ support as obtained through a simple and efficient sol-gel synthesis is highly porous (A_BET = 90 m²·g^–1, d_P = 4.4 nm) with a homogeneously distributed Si-content of 3 wt-%. No loss of Si or formation of monoclinic ZrO₂, even after steaming at 850 °C for 160 h, was detectable. The catalyst with 5 wt-% Ni loading in its fully reduced state is stable over 15?h on-stream in the dry reforming reaction. If the catalyst was not fully reduced, a reduction during the early stages of dry reforming is accompanied by the deposition of up to 44 mg·g^–1carbon as shown by experiments in a magnetic suspension balance. Rapid coking occurs for increased residence times and times-on-stream starting at 50 h. The Ni loading of 5 wt-% on SiO₂-ZrO₂ was shown to provide an optimal balance between activity and coking tendency.     

A kinetic study of methane and carbon dioxide interconversion over 0.5%Pt/SrTiO3 catalysts

The kinetics of interconversion of methane with carbon dioxide was studied over a 0.5%Pt/SrTiO₃ solid catalyst in the temperature range 813–893 K and partial pressure range 0.083<P_CH4,P_CO2<0.667. The fitting of the experimental data for the rate of methane conversion, R_CH4, using the empirical equation R_CH4=k₁(P_CH4)^m(P_CO2)ⁿ showed that both reaction orders n and m are steady and obtain values equal to m ≈ 1 and n ≈ 0. The results are explained using Langmuir–Hinshelwood kinetics with the reactants adsorbed on distinct and discreet active sites of the solids, namely the methane is weakly adsorbed on the metallic phase and the carbon dioxide is strongly adsorbed on the oxidic phase of the catalyst. The apparent activation energy for the reforming of methane was estimated to be 123 kJ mol⁻¹.The rate of conversion of the carbon dioxide, R_CO2, was also fitted using a similar empirical equation R_CO2=k₂(P_CH4)^m(P_CO2)ⁿ. The results indicate that there is a positive but variable dependence on both reaction orders which increases in the temperature range 813–893 K from m ≈ 0.0 to m ≈ 0.30 and from n ≈ 0.3 to n ≈ 0.6. This variation is attributed to the variable participation of the rate of the reverse water gas shift reaction, R_rwgs, to the overall rate R_CO2 of CO₂ conversion. The dependence of R_rwgs on the partial pressure of CO₂ appears similar to that of R_CH4 on the same reactant but shows strong inhibition by the reaction products. The results are discussed using Langmuir–Hinshelwood kinetics with the reactants and products adsorbed competitively on similar active sites of the catalyst.     

Reforming of methane and coalbed methane over nanocomposite Ni/ZrO2 catalyst

Nanocomposite Ni/ZrO₂-AN catalyst consisting of comparably sized Ni metal and ZrO₂ nanoparticles is studied in comparison with zirconia- and alumina-supported Ni catalysts (Ni/ZrO₂-CP and commercial Ni/Al₂O₃-C) for steam reforming of methane (SRM) and for combined steam and CO₂ reforming of methane (CSCRM). The reactions are performed under atmospheric pressure with stoichiometric amounts of H₂O and CH₄ or (H₂O + CO₂) and CH₄ at 1073 K. Under a wide range of methane space velocity (gas hourly space velocity of methane GHSV_CH4 = 12,000–96,000 ml/(h g_cat.), the nanocomposite Ni/ZrO₂-AN catalyst always shows higher activity and stability for both SRM and CSCRM reactions. The two supported Ni catalysts (Ni/ZrO₂-CP and Ni/Al₂O₃-C) exhibit fairly stable catalysis under low GHSV_CH4 but they are easily deactivated under high GHSV_CH4 and become completely inactive when they are reacted for ca.100 h at GHSV_CH4 = 48,000 ml/(h g_cat.). The CSCRM reaction is carried out with different H₂O/CO₂ ratios in the reaction feed while keeping the molar ratio (H₂O + CO₂)/CH₄ = 1.0, the results prove that the nanocomposite Ni/ZrO₂-AN catalyst can be highly promising in enabling a catalytic technology for the production of syngas with flexible H₂/CO ratios (ca. H₂/CO = 1.0–3.0) to meet the requirements of various downstream chemical syntheses.     

Development of ultra-stable Ni catalysts for CO2 reforming of methane

Carbon deposition behavior in CO₂ reforming of methane, methane decomposition, and CO disproportionation on nickel-magnesia solid solution was investigated by means of thermogravimetric analysis and temperature programmed reaction of deposited carbon with carbon dioxide. It was found that rapid oxidation of CH_x on Ni surface by oxygen species from CO₂ through dissociation at metal-support interface is a key step for the inhibition of carbon formation.     

Characterization and activity in dry reforming of methane on NiMg/Al and Ni/MgO catalysts

Dry reforming of methane has been investigated on two series of catalysts either prepared by co-precipitation: n(Ni_xMg_y)/Al, Ni_xMg_y and Ni_xAl_y or prepared by impregnation: Ni/MgO (mol% Ni = 5, 10). The catalysts, calcined at 600–900 °C, were characterized by different techniques: BET, H₂-TPR, TPO, XRD, IR, and TEM-EDX analysis. The surface BET (30–182 m² g⁻¹) decreased with increasing the temperature of calcination, after reduction and in the presence of Mg element. The XRD analysis showed, for n(Ni_xMg_y)/Al catalysts, the presence of NiAl₂O₄ and NiO–MgO solid solutions. The catalyst reducibility decreased with increasing the temperature of pretreatment. The n(Ni_xMg_y)/Al catalysts were active for dry reforming of methane with a good resistance to coke formation. The bimetallic catalyst Ni_0.05Mg_0.95 (calcined at 750 °C and tested at 800 °C) presents a poor activity. In contrast, the 5% Ni/MgO catalyst, having the same composition but prepared by impregnation, presents a high activity for the same calcination and reaction conditions. For all the catalysts the activity decreased with increasing the temperature of calcination and a previous H₂-reduction of the catalyst improves the performances. The TPO profiles and TEM-EDX analysis showed mainly four types of coke: CH_x species, surface carbon, nickel carbide and carbon nanotubes.     

Catalytic conversion of methane and CO2 to synthesis gas over a La2O3-modified SiO2 supported Ni catalyst in fluidized-bed reactor

In this contribution, a commercial spherical SiO₂ was modified with different amounts of La₂O₃, and used as the support of Ni catalysts for autothermal reforming of methane in a fluidized-bed reactor. Nitrogen adsorption, XRD and H₂-TPR analysis indicated that La₂O₃-modified SiO₂ had higher surface area, strengthened interaction between Ni and support, and improved dispersion of Ni. CO₂-TPD found that La₂O₃ increased the alkalescence of SiO₂ and improved the activation of CO₂. Coking reaction (via both temperature-programmed surface reaction of CH₄ (CH₄-TPSR) and pulse decomposition of CH₄) disclosed that La₂O₃ reduced the dehydrogenation ability of Ni. CO₂-TPO, O₂-TPO (followed after CH₄-TPSR) confirmed that only part amount of carbon species derived from methane decomposition could be removed by CO₂, and O₂ in feed played a crucial role for the gasification of the inactive surface carbons. Ni/xLa₂O₃-SiO₂ (x = 10, 15, 30) possessed high activity and excellent stability for autothermal reforming of methane in a fluidized-bed reactor.     

Carbon dioxide reforming of ethanol over Ni/Y2O3–ZrO2 catalysts

Supported nickel catalysts of composition Ni/Y₂O₃–ZrO₂ were synthesized in one step by the polymerization method and compared with a nickel catalyst prepared by wet impregnation. Stronger interactions were observed in the formed catalysts between NiO species and the oxygen vacancies of the Y₂O₃–ZrO₂ in the catalysts made by polymerization, and these were attributed to less agglomeration of the NiO during the synthesis of the catalysts in one step. The dry reforming of ethanol was catalyzed with a maximum CO₂ conversion of 61% on the 5NiYZ catalyst at 800 °C, representing a better response than for the catalyst of the same composition prepared by wet impregnation.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Surface characterization of Al2O3–SiO2 supported NiMo catalysts: An effect of support composition

Al₂O₃–SiO₂ mixed oxide has been investigated as a support for hydrotreating catalyst with variation of its composition [Si/(Si + Al) = 0.06, 0.12, 0.31, 0.56, 0.78] and its interaction with the surface active metals (NiMo). The composition of support and surface species (NiMo) of catalysts were characterized by specific surface area, atomic absorption, SEM-EDX, XRD, temperature programmed reduction (TPR), Raman analysis, scanning electron microscopy (STEM) and transmission electron microscopy (TEM). Incorporation of SiO₂ in Al₂O₃ promotes a weak interaction between the active phases and particularly catalyst that predominated with SiO₂ content. The oxide and sulfided catalysts characterization indicated that the effect of support is responsible to form different catalytic sites. Crystallization of MoO₃ phases and a relatively longer crystal of MoS₂ in the sulfided catalyst were attributed to an increasing SiO₂ content in the support. The catalytic behavior of the NiMo supported catalysts is explained in terms of structural changes on the surface due to the support and active metal interactions. The activity of the different catalysts evaluated in the thiophene hydrodesulfurization reaction was higher for the catalyst having lower SiO₂ content in the support.     

Development of Ni-Pd bimetallic catalysts for the utilization of carbon dioxide and methane by dry reforming

The present research deals with catalyst development for the utilization of CO₂ in dry reforming of methane with the aim of reaching highest yield of the main product synthesis gas (CO, H₂) at lowest possible temperatures. Therefore, Ni-Pd bimetallic supported catalysts were prepared by simple impregnation method using various carriers. The catalytic performance of the catalysts was investigated at 500, 600 and 700 °C under atmospheric pressure and a CH₄ to CO₂ feed ratio of 1. Fresh, spent and regenerated catalysts were characterized by N₂ adsorption for BET surface area determination, XRD, ICP, XPS and TEM. The catalytic activity of the studied Ni-Pd catalysts depends strongly on the support used and decreases in the following ranking: ZrO₂-La₂O₃, La₂O₃ > ZrO₂ > SiO₂ > Al₂O₃ > TiO₂. The bimetallic catalysts were more active than catalysts containing Ni or Pd alone. A Ni to Pd ratio = 4 at a metal loading of 7.5 wt% revealed the best results. Higher loading lead to increased formation of coke; partly in shape of carbon nanotubes (CNT) as identified by TEM. Furthermore, the effect of different calcination temperatures was studied; 600 °C was found to be most favorable. No effect on the catalytic activity was observed if a fresh catalyst was pre-reduced in H₂ prior to use or spent samples were regenerated by air treatment. Ni and Pd metal species are the active components under reaction conditions. Best conversions of CO₂ of 78% and CH₄ of 73% were obtained using a 7.5 wt% NiPd (80:20) ZrO₂-La₂O₃ supported catalyst at a reaction temperature of 700 °C. CO and H₂ yields of 57% and 59%, respectively, were obtained.     

Reactivity of Ni/SiO2·MgO toward carbon dioxide reforming of methane under steady state and periodic operations

The carbon dioxide reforming of methane over commercial Ni/SiO₂·MgO catalyst under periodic and steady state operations was investigated at a temperature range of 650–750 °C. Under steady state operation, methane conversions tended to be constant with reaction time but increased with increasing reaction temperature. It was then observed that at low temperature (650 °C) under the periodic operation, methane conversion was also constant at approximately 48% throughout reaction time, but for the operation at a higher temperature, i.e. 750 °C, higher methane conversion (about 67%) was initially achieved but decreased dramatically with reaction time (to 27% in 240 min). The reason for the catalyst deactivation particularly for the periodic operation was further investigated by TPO, BET and XRD. It is suggested that at different operating temperatures, various types of coke occurred on the surface of catalyst and affected the catalytic activity.     

Transient studies of carbon dioxide reforming of methane over Pt/ZrO2 and Pt/Al2O3

The mechanism of the CO₂ reforming of methane reaction over the Pt/ZrO₂ catalyst was investigated using a temporal analysis of products (TAP) reactor system. For comparative purposes, the reaction pathway using a Pt/Al₂O₃ catalyst was also examined. A reaction sequence is suggested for both catalysts. Over both catalysts, methane decomposition takes place over platinum. The main difference between the two catalysts concerns the carbon dioxide dissociation. Over Pt/Al₂O₃ this step is assisted by hydrogen. Over Pt/ZrO₂ this step takes place over the zirconia support and involves surface vacancies. Moreover, large pools of formate and carbonate species are present on the zirconia. Transient studies conducted to determine the origin of carbon species accumulated during CO₂ reforming revealed that more than 99% of the carbon was derived from the methane molecule over both catalysts. Over the Pt/ZrO₂ catalyst, only a single very reactive carbon species was detected, while over the Pt/Al₂O₃ a second less active species was also formed.     

Preparation, characterization and catalytic properties of Co–Nb2O5–SiO2 catalysts

Co–Nb₂O₅–SiO₂ catalysts were prepared using three different sol–gel procedures: (i) the colloidal sol–gel method using NbCl₅ and SiCl₄ as precursors; (ii) the polymeric sol–gel method using niobium ethoxide and tetraethyl-orthosilicate (TEOS); (iii) an intermediate procedure between the colloidal and polymeric sol–gel method in which the precursors were those utilized in the CSG but dissolved in a mixture of anhydrous ethanol and CCl₄. In all procedures, the elimination of the solvent carried out between 80 and 110°C was followed by a reduction in hydrogen flow (30 ml min⁻¹) at 773 K. Following these procedures, samples containing 10 wt.% Co and 15 wt.% niobium oxide (expressed as Nb₂O₅) were obtained. The characterization of the catalysts was performed using various techniques: N₂ adsorption and desorption curves at 77 K, NH₃- and H₂-chemisorption, TPO, XPS, XRD, and solid state ¹H MAS-NMR. Hydrogenolysis of butane was evaluated. The low reaction rates are assigned to the effect of the metal size, whereas the isobutane selectivity as well as the relatively high stability is due to the acidity of the support.     

Direct synthesis of acetic acid from CH4 and CO2 by a step-wise route over Pd/SiO2 and Rh/SiO2 catalysts

The theoretical and experimental feasibility of direct conversion of CH₄ and CO₂ to acetic acid by an isothermal step-wise route over Pd/SiO₂ and Rh/SiO₂ catalysts was investigated. The methyl radical formation from CH₄ dissociation and CO₂ inserting into the intermediate are regarded as two limiting steps. Preliminary experimental results have shown that the following step-wise route can circumvent the thermodynamic limitation of this direct synthesis at low temperatures. Pd catalysts are more active than Rh catalysts at 170 °C and 200 °C, while formic acid is only produced on Pd catalysts. The optimum contact time of CH₄ and CO₂ with catalysts is 1 min under the experimental conditions. And there is no apparent deactivation resulting from carbon deposition for catalysts during the successive reaction cycles.     

Catalytic decomposition of N2O over supported Rh catalysts: effects of supports and Rh dispersion

The study of catalytic decomposition of nitrous oxide to nitrogen and oxygen over Rh catalysts supported on various supports (USY, NaY, Al₂O₃, ZrO₂, FSM-16, CeO₂, La₂O₃) showed that the activities of Rh/Al₂O₃ and Rh/USY (ultrastable Y zeolite) catalysts were comparable to or higher than the other catalysts reported in the literatures. The catalytic activity of N₂O decomposition was sensitive not only to the Rh dispersion but also to the preparation variables such as the Rh precursors and the supports used. A pulsed N₂O experiment over a Rh/USY catalyst suggested that the catalytic N₂O decomposition occurs on oxygen-covered surface and that O₂ may be freed on collision of N₂O molecules with the adsorbed oxygen atoms.     

Combined CO2 reforming and partial oxidation of n-heptane on noble metal zirconia catalysts

The combined CO₂ reforming and partial oxidation (POX) of n-heptane was studied on various noble metal zirconia catalysts between 700 and 900 °C. The activity order of the metals was Rh > Pd > Ir > Pt. Selectivity to syngas increased with the activity of the catalysts but the H₂ to CO molar ratio decreased. The activity and selectivity of the 0.25 wt% Rh/ZrO₂ catalyst were close to the performance of a commercial 15 wt% NiO/Al₂O₃ catalyst. The conversions and product compositions were compared to the calculated thermodynamic equilibria.     

Influence of the co-feeding of CO, H2, CO2 or H2O in the partial oxidation of methane over Ni and Rh supported catalysts

The influence of the addition of 5 vol.% of carbon monoxide, hydrogen, carbon dioxide or water to the feed of partial oxidation of methane was investigated over Ni/γ-Al₂O₃ and Rh/γ-Al₂O₃ catalysts. In addition to catalytic tests, thermodynamic calculations were performed to predict the effect of these gas co-feeds. Compared to the thermodynamic trends, differences in the influence of the co-feeding on catalytic performances were observed between both catalysts. Co-feeding of CO, H₂, CO₂ or H₂O can modify the oxidation state and dispersion of the metal component of the catalysts during reaction, and as a consequence, their performances. Changes in catalysts can be due to dynamic processes occurring during reaction. It is suggested to take these processes into account in a more complex kinetic equation for the reactions involved.     

Determination of surface composition of alloy nanoparticles and relationships with catalytic activity in Pd–Cu/SiO2 cogelled xerogel catalysts

The combination of results from carbon monoxide chemisorption, X-ray diffraction, and transmission electron microscopy allowed calculating the surface composition of the palladium–copper nanoparticles in Pd–Cu/SiO₂ cogelled xerogel catalysts. Values obtained indicate a very pronounced surface enrichment with copper. Surface compositions obtained with this method, which combines three different experimental techniques, are in agreement with the literature data previously obtained for surface segregation in Pd–Cu/SiO₂ catalysts by other techniques as low energy ion scattering and X-ray photoelectron spectroscopy. While 1,2-dichloroethane hydrodechlorination over pure palladium mainly produces ethane, increasing copper content in bimetallic catalysts results in an increase in ethylene selectivity, to reach 100% in ethylene selectivity for the sample containing 1.4 wt.% of palladium and 3.0 wt.% of copper.