Structure and Mechanical Properties of Polyurethane/Silica Hybrid Coatings

Summary: Polyurethane/silica hybrid coatings were prepared via in situ (IS) or blending (BL) method using different acidic silica sols. The effects of preparation methods, silica types, and content on the structure and mechanical properties of the hybrid coatings were investigated. It was found that there existed two types of silica phases in the hybrid coatings: silica‐rich agglomerate and primary silica‐rich phase, whose size and compactness depended upon the silica types and the preparation methods. Introducing silica could result in obvious changes in surface free energy, atomic composition, and mechanical properties of the hybrid coatings.

Typical SEM image of the fractured surface of hybrids obtained by the in situ method.     

Influence of a Nonionic Surfactant on the Preparation of Polymer Dispersions by Precipitation Under Shear

The phase separation of a 10% aqueous pNIPAM solution ( = 270 000 g mol^?1) is studied by measuring the viscosity as function of temperature at different shear rates. While heating above the LCST of pNIPAM and simultaneously applying shear the influence of a nonionic surfactant on the resulting polymer dispersion is observed. Without surfactant the pNIPAM solution precipitates in 200 nm particles independent of the applied shear rate. Above a certain concentration of surfactant (7.7 × 10^?3 M ) a coherent network is formed in the absence of shear. Using the same composition and applying shear leads to 200 nm polymer particles and the formation of particles larger than 5 µm. The different behavior at different surfactant concentrations is ascribed to its effect on particle aggregation.

     

The Reinforcement of Elastomeric Networks by Fillers

Summary: The mechanisms involved in rubber reinforcement are discussed. A better molecular understanding of these mechanisms can be obtained by combining characterization of the mechanical behavior with an analysis of the chain segmental orientation accompanying deformation. While the strain dependence of the stress is the most common quantity used to assess the effect of filler addition, experimental determination of segmental orientation can be used to quantify the interfacial interactions between the elastomeric matrix and the mineral inclusions.

SEM micrograph of natural rubber containing 10 wt.‐% of organomodified clay.     

Recent trends in the stabilisation of polymers

Polymers are subject to oxidation during processing due to the application of mechanical stress (shear) which leads to the scission of the polymer backbone and the formation of initiating macroalkyl radicals. Under the conditions of low oxygen concentration in commercial mixing operations, a catalytic redox antioxidant mechanism can operate which involves the alternating oxidation of alkyl radicals and reduction of alkylperoxyl radicals. ‘Stable’ free radicals (A) notably phenoxyl and nitroxyl radicals and inorganic radicals such as I are very effective melt stabilisers for polyolefins because of their ability to undergo reversible oxidation and reduction. A similar mechaism has been shown to operate during the mechano-oxidation of rubbers in service (fatigue) and during the photo-oxidation of polyolefins.     

Polymeric Toughening of Particle Filled Cyanate Ester Composites

Summary: The present study examines the effect of polymeric tougheners on the performance of silica filled cyanate ester composites. The polymeric tougheners used have been shown to enhance cyanate ester tougheners in binary toughener/matrix systems. Tougheners that were able to form a favourable phase‐separated morphology resulted in the greatest increase in crack resistance. The addition of these tougheners resulted in minimal loss of strength, and a slight decrease in modulus. Importantly the viscosity of the compounded systems was low enough for them to be readily processable. Whilst conserving most secondary properties, toughener addition did result in a slight increase in composite hydrolytic degradation. This issue was linked to the additive/ additive compounding processes. Removal of this extra moisture should eliminate this concern, permitting the used of these composites in electronic applications.

Effect of ETBN content on the crack resistance of particle filled cyanate ester composites and SEM image of 15 matrix wt.‐% ETBN.     

A Novel Impact Modifier for Nylon 6

A new carboxylated styrene‐butadiene rubber (CSBR) in ultrafine powder form was used to modify the properties of nylon 6. The nylon 6/CSBR blends possessed higher toughness than nylon 6/maleic anhydride‐grafted polyethylene‐octene elastomer (POE‐g‐MAH) system. TEM micrographs revealed the fine dispersion of CSBR particles with a diameter of 150 nm. The effective toughening of nylon 6 with CSBR was attributed to the good interface, fine dispersion, and shear yielding.

TEM photograph of undeformed Nylon 6/CSBR (80/20) blend (×40 000).     

Monodisperse Silica‐Polymer Core‐Shell Microspheres via Surface Grafting and Emulsion Polymerization

We describe a flexible method for preparing monodisperse silica‐polystyrene core‐shell microspheres. In this method, silica nanoparticles grafted with 3‐(trimethoxysilyl)propyl methacrylate (MPS) were employed as seeds in an emulsion polymerization. The thickness of the shells could be changed through varying the amount of the monomer. The monodispersity and diameters of the core‐shell microspheres were found to depend on the size of the grafted silica nanoparticles and the concentration of emulsifier. In addition, we investigated the formation mechanism of the core‐shell microspheres.

Schematic outline of the experimental procedure and TEM image of the monodisperse silica/PS core‐shell microspheres; inset: grafted silica nanoparticles (scale bar = 200 nm).     

Preparation and Characterization of Conducting Systems based on EPDM/PE/PS‐co‐DVB/HSb

Summary: Blends of different compositions were prepared from: a thermoplastic elastomer (EPDM), a low density polyethylene (PE), a polystyrene crosslinked with a small amount of divinylbenzene (PS‐co‐DVB) and an inorganic proton conductor: antimonic acid (HSb). The blends obtained were sulfonated heterogeneously with chlorosulfonic acid and were then structurally and electrically characterized by means of the following techniques: differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), crystallization kinetics under non‐isothermal conditions and complex impedance spectroscopy.

Dynamic mechanical analysis for EPDM and EP‐3 blends series.     

Epoxy Resin Nanofibers Prepared Using Electrospun Core/Sheath Nanofibers as Templates

A strategy is described to prepare epoxy resin nanofibers by combining coaxial electrospinning and traditional hot‐curing processes. Core/sheath nanofibers with diameters of 480 ± 80 nm are prepared at flow rates of 0.1 and 2 mL h^?1 for the core (20% w/v EP and 6% w/v curing agent in ethanol/acetone) and sheath (10% PVP in ethanol) fluids. After the curing of the nanofibers and selective removal of the sheath PVP, EP nanofibers with an average diameter of 210 ± 60 nm are obtained. ATR‐FTIR analysis shows that the EP nanofibers display no obvious difference compared with an EP film cast from the core solution. The method presented allows to develop functional EP nanoproducts and to prepare heat‐cured resin nanofibers.

     

The Effect of Particle Matrix Adhesion on the Mechanical Properties of Silica Filled Cyanate Ester Composites

Summary: The effect of silica and its surface treatment on the mechanical properties of composites was studied as part of the evaluation of cyanate ester matrices as potential electronic encapsulants. Three filler surface treatments were used, as a qualitative interfacial adhesion scale, in an attempt to gauge the magnitude of interfacial adhesion between untreated filler and the cyanate ester matrix. There was strong interfacial adhesion between matrix and untreated filler. The level of silica content most affected composite modulus and fracture toughness. Filler surface treatment most affected composite strength and fracture toughness/energy. Composite fracture was found to occur via crack pinning and/or crack blunting depending on the strength of adhesion. The composites evaluated were found to possess suitable mechanical properties for potential use as electronic encapsulants.

     

Poly(ethylene oxide)‐block‐poly[2‐(dimethylamino)ethyl methacrylate] as Strengthening Agent in Paper: Dynamic Mechanical Characterization

To enhance adhesion properties of PEO on wood fibers, block polymers of PEO and 2‐(dimethylamino)ethyl methacrylate were synthesized. The polymers were further modified to obtain strongly cationic species. The resulting polymers were used as additives in paper sheets. Papers were studied by DMA in a controlled‐humidity chamber. Addition of the PEO block co‐polymers enhanced paper strength. The strength of the paper sheets was highest when polymer with molecular weight of 400 kg · mol^?1 was used as an additive. Highly cationic block co‐polymers increased moduli of paper sheets more than their weakly cationic analogs, which indicated strong interaction with fiber surfaces. Strength of the paper sheets decreased both with increased temperature and humidity.

     

Near Infrared Reflection Spectroscopy: A Versatile Tool for Rapid Characterization of Olefin Copolymers and High‐Throughput Experiments

Near infrared (NIR) spectroscopy was developed as a rapid analytical method for the determination of the composition of olefin copolymers obtained in high‐throughput screening. NIR spectra of ethene/propene and ethene/1‐hexene copolymers, also characterized by means of ¹³C NMR spectroscopy, were recorded and used to design multivariate calibration models. Different methods for the preprocessing of the spectra, including the linearization by non‐linear transformations, were compared. Optimal methods and error estimates were established using crossvalidation. This technique is of particular interest for the rapid on‐line analysis of high‐throughput experiments in the field of polymer and catalyst design employing methods from combinatorial chemistry.

Predicted versus true value of the propene incorporation and standard deviation for ethene/propene copolymers.     

Thermoplastic Polyurethane Nanocomposites Produced via Impregnation of Long Carbon Nanotube Forests

TPU was infiltrated into vertically aligned, 3.5 mm‐long MWNT forests to produce continuously reinforced anisotropic nanocomposites, and thermomechanical and electrical testing has revealed multifunctionality which shows promise for numerous applications. A 1000% increase in the storage modulus at 70 °C was observed as compared to the neat TPU, and these continuously aligned composites showed electrical conductivity two orders‐of‐magnitude greater (≈1.5 S · cm^?1) than randomly aligned composites prepared using CNTs from these forests. The heightened improvement for the continuously reinforced composite appears to be owed to the extremely high aspect ratio of these CNTs and the interconnected network which remains after infiltration.

     

The Solid State Postcondensation of PET, 3

Summary: It was demonstrated that it is possible to produce prepolymers with a number‐average degree of polymerisation on the order of 5–40 directly in a liquid‐liquid dispersion in less than three hours. It was also shown that prepolymers made via this route and rapidly crystallised by the addition of a dispersant at ambient temperature are more porous than prepolymers made in an industrial liquid melt process.

SEM micrograph of prepolymers pLL‐PTA with \overline {DP} _{\rm n} = 28, d_p ∈ 63–125 μm.     

Properties of Polyimide/Silica Nanohybrids from Silicic Acid Oligomer

Summary: A new method to synthesize polyimide (PI)/silica nanohybrids has been presented. It uses silicic acid oligomer as the silica precursor, which was obtained by extracting with tetrahydrofuran (THF) from PH‐adjusted water glass. The films of PI/silica nanohybrids remained transparent even at high silica content due to the formation of nanometer‐scaled SiO₂ particles at the addition of γ‐aminopropyltriethoxysilane (APTES). In comparison with pure PI, PI/silica hybrids showed improved thermal stability and mechanical properties, and lower linear coefficients of thermal expansion (CTEs). The glass transition temperatures of the hybrids were increased with increasing content of silica or APTES as a result of the increasing limitation to the movements of the PI backbone.

SEM photograph of PI 20/4.     

Direct Melt Extrusion Processing of Nylon 6/Clay Nanocomposites Based on Pristine Montmorillonite

Summary: An original direct melt extrusion processing of nylon 6/clay nanocomposites was reported based on pristine (Na⁺‐based) montmorillonite as well as a simple approach using a typical two‐screw extruder. By the application of intercalation agents as the thermodynamic assistants, this method is as an appropriate procedure for industrialized manufacture together with much lowered production cost. Interestingly enough, the synergistic effects of montmorillonite with other inorganic particulates was observed for the first time here.

X‐ray diffraction patterns of pristine MMT and nylon 6/MMT composites with grouped intercalation agents.     

Artificial Opals as Effect Pigments in Clear‐Coatings

Summary: In this paper, we describe the use of artificial opals from polymer beads as effect pigments in transparent industrial and automotive coatings. For this purpose, we synthesized monodisperse colloids from fluorinated methacrylates by surfactant‐free emulsion polymerization. The fluorinated monomers, in combination with crosslinking, lead to a refractive index contrast, thermal stability, and solvent resistivity necessary for use as effect pigments. After crystallization of the monodisperse polymer beads, crystal flakes with iridescent colors can be obtained. The crystal flakes can act as effect pigments in various transparent industrial and automotive coatings. Due to photonic crystal behavior of effect pigments, color flops up to 100 nm are observed.

Crystal flakes of CS ‐7 as effect pigments in a transparent coating. The diameter of the tube is 5 mm.     

The Solid State Postcondensation of PET, 4

Summary: A new method of polymerising PET in the solid state is proposed in either a gas phase reactor, or in hydrocarbon dispersion. It is shown that the reaction can be carried out efficiently at temperatures on the order of 200–240 °C directly from a prepolymer without the need for a melt phase step. It is shown that the crystal structure of the prepolymer plays a determining role in the kinetics of the SSP reaction.

Schema of the reactor used for gas phase SSP.     

1,8‐Naphthalimides as Blue Emitting Fluorophores for Polymer Materials

The copolymerization of 1,8‐naphthalimide derivatives (as fluorophore) with acrylonitrile has been investigated. The photophysical characteristics of monomeric and polymeric fluorophores in N,N‐dimethylformamide solution have been determined and discussed. During copolymerization, no changes in the chromophoric systems of the fluorophore occur. The influence of the studied monomeric 1,8‐naphthalimide fluorophores upon the structurally bleached polyacrylonitrile has been determined. Infrared absorption characteristics of the polymerizable 4‐alkoxy‐ and 4‐allyloxy‐N‐substituted‐1,8‐naphthalimides have been measured and discussed. The effect of the substituents upon the vibration frequencies of the carbonyl and allylic groups has been established.

Blue fluorescent polyacrylonitrile copolymers with 1,8‐naphthalimides side‐group.