Preparation and Characterization of Organic/Inorganic Polymer Composites Based on Mg‐Silicates

Summary: An organic‐inorganic hybrid material consisting of a 3‐(methacryloxy)propyl functionalized SiO₂/MgO framework was synthesized. This hybrid was successfully reacted with styrene, butyl acrylate and butyl methacrylate via a free radical emulsion polymerization to form polymer composites. The polymer composites were investigated by means of FT‐IR spectroscopy, TGA, DSC and rheometry. It is shown that the polymer is linked covalently to the organic/inorganic hybrid. Although the polymer content is rather low, the composites exhibit a polymer‐like character and enhanced mechanical properties compared to the corresponding homopolymers.

     

Modeling of the Emulsion Terpolymerization of Styrene, α‐Methylstyrene and Methyl Methacrylate

Summary: This work deals with modeling the terpolymerization of styrene, α‐methylstyrene and methyl methacrylate in the presence of an inhibitor. The model used is a “tendency model” based on the kinetics of the complex elementary chemical reactions both in the aqueous phase and in the particles. It considers the reversible propagation of α‐methylstyrene and the main physical phenomena occurring during the process, i.e., (i) partitioning of monomers, surfactant and inhibitor between the aqueous phase, polymer particles, monomer droplets and micelles; (ii) homogeneous and micellar nucleation; (iii) radical absorption and desorption; (iv) gel and glass effects. The main kinetic parameters of the model are estimated on the basis of batch experimental data in order to be able to describe the complete picture of this complex process. The model can be used to predict (with good precision) the global monomer conversion, number and weight‐average molecular weight, the average diameter and number of polymer particles and the glass transition temperature, and consequently to study the effects of AMS on conversion and terpolymer and latex characteristics.

Comparison of experimental and simulated results of the weight‐average molecular weight versus conversion for the emulsion terpolymerization of styrene, alpha methylstyrene and methyl methacrylate at 60 °C.     

Temperature and pH‐Dependent Swelling Behavior of Poly(N‐isopropylacrylamide) Copolymer Hydrogels and Their Use in Flow Control

Poly(N‐isopropylacrylamide) (PNIPAAm) copolymer gels with acidic and basic comonomers of various molar ratios were prepared by radical polymerization. The relationship between the swelling behavior of the gels and the copolymerization ratio was studied experimentally at different temperatures and in various pH value buffer solutions. The results of the experiments revealed that the transition temperatures of the PNIPAAm copolymer gels were changed in proportion to the monomer ratio used in copolymerization. The pH value of the buffer solution strongly affected the swelling ratio and some of the transition temperatures of the gels. The PNIPAAm copolymer gels were used in a chemo‐mechanical valve. The liquid flows directly through a gel actuator, which consists of a cylindrical actuator chamber filled with small particles of the sensitive cross‐linked polymer. The flow rate as well as the pressure drop was measured in dependence on the solvent properties. With the presented experimental arrangement it could be shown that sensitive polymers can be used for controlling the flow in dependence on temperature and pH.

pH‐Dependence of the pressure in a chemo‐mechanical valve.     

1,8‐Naphthalimides as Blue Emitting Fluorophores for Polymer Materials

The copolymerization of 1,8‐naphthalimide derivatives (as fluorophore) with acrylonitrile has been investigated. The photophysical characteristics of monomeric and polymeric fluorophores in N,N‐dimethylformamide solution have been determined and discussed. During copolymerization, no changes in the chromophoric systems of the fluorophore occur. The influence of the studied monomeric 1,8‐naphthalimide fluorophores upon the structurally bleached polyacrylonitrile has been determined. Infrared absorption characteristics of the polymerizable 4‐alkoxy‐ and 4‐allyloxy‐N‐substituted‐1,8‐naphthalimides have been measured and discussed. The effect of the substituents upon the vibration frequencies of the carbonyl and allylic groups has been established.

Blue fluorescent polyacrylonitrile copolymers with 1,8‐naphthalimides side‐group.     

Ternary Blends to Improve Heat Distortion Temperature and Rheological Properties of PVC

Summary: Binary and ternary blends of PVC mixed with α‐methylstyrene/acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) and ethylene/vinyl acetate/carbon monoxide terpolymer (EVA‐CO) are investigated, with the aim to obtain a new PVC based material with an improved heat distortion temperature and good processability. Dynamic Mechanical Thermal Analysis (DMTA) reveals that ternary PVC/AMS‐ABS/EVA‐CO blends exhibit two glass transition temperatures: the lower T_g corresponds to a PVC/EVA‐CO phase and the higher one to a PVC/AMS‐ABS phase. An analysis of PVC respective interactions with AMS‐ABS and EVA‐CO leads to assert that the distribution of PVC in the ternary PVC/AMS‐ABS/EVA‐CO system is basically controlled by the binary immiscible blend composition, taken as Φ AMS‐ABS/Φ EVA‐CO ratio. The inclusion of AMS‐ABS and EVA‐CO to form ternary blends based on PVC, allows to improve heat distortion temperature (owed to the presence of AMS‐ABS), maintaining a low viscosity in the molten state, due to the plasticizing effect of EVA‐CO.

Viscosity function obtained at T = 170 °C from extrusion capillary measurements.     

Atom Transfer Radical Block Copolymerization of 2‐(N,N‐Dimethylamino)ethyl Methacrylate and 2‐Hydroxyethyl Methacrylate

Block copolymerization of 2‐(N,N‐dimethylamino)ethyl methacrylate (DMAEMA) with 2‐hydroxyethyl methacrylate (HEMA) via atom transfer radical polymerization (ATRP) was studied in methanol using a macroinitiator method and a “one‐pot” sequential addition method. The polymerization sequence of the two monomers strongly affected the block copolymer formation. When DMAEMA was used as the first monomer, both methods produced block copolymer samples containing significant amounts of DMAEMA homopolymer chains, because of the elimination of active halogen chain‐ends during the preparation of polyDMAEMA. Well‐controlled block copolymers with various block lengths were obtained via the macroinitiator method when polyHEMA was used as macroinitiator to initiate the polymerization of DMAEMA. The sequential addition method, in which HEMA was polymerized first with 90% conversion and DMAEMA was subsequently added, also yielded controlled block copolymers when the polymerization was carried out at room temperature with the DMAEMA conversion below 60%. Increasing the temperature to 60 °C promoted the copolymerization rate but the reaction suffered from gel formation. The addition of water to the system accelerated the polymerization rate, but led to the loss of the system livingness.

Gel permeation chromatograms of poly(HEMA‐b‐DMAEMA). The samples were prepared in methanol at room temperature with different block molecular weights using the macroinitiator method.     

Synergistic Effect of the Charring Agent on the Thermal and Flame Retardant Properties of Polyethylene

Summary: A new charring agent (CA), a derivative of triazines, was synthesized. The flame retardancy and thermal behavior of a new intumescent flame‐retardant (IFR) system for PE (PE‐IFR) were investigated by limited oxygen index (LOI), UL‐94 test, thermogravimetric analysis (TGA), and FTIR spectroscopy. The TG curves shows that the amount of residue of IFR‐PE system are largely increased compared to those of PE at temperatures ranging from 350 to 700 °C. The new PE‐IFR system can apparently reduce the amount of decomposing products at higher temperatures and promotes the formation of carbonaceous charred layers. It showed a distinct synergistic flame retardant effect (SE) between nitrogen and phosphorus. The flame retardant PE composition was optimized to achieve a LOI value of 31.2 and UL‐94 V‐0 performance with the synthesized charring agent, ammonium polyphosphate (APP).

TG curves of PE, APP, CA, and different PE/CA/APP systems.     

A Novel Impact Modifier for Nylon 6

A new carboxylated styrene‐butadiene rubber (CSBR) in ultrafine powder form was used to modify the properties of nylon 6. The nylon 6/CSBR blends possessed higher toughness than nylon 6/maleic anhydride‐grafted polyethylene‐octene elastomer (POE‐g‐MAH) system. TEM micrographs revealed the fine dispersion of CSBR particles with a diameter of 150 nm. The effective toughening of nylon 6 with CSBR was attributed to the good interface, fine dispersion, and shear yielding.

TEM photograph of undeformed Nylon 6/CSBR (80/20) blend (×40 000).     

Monomers for Adhesive Polymers 12 Synthesis and Free‐Radical Homo‐ and Copolymerization of 2‐Ethoxycarbonylallyl 5‐(1,2‐dithiolane‐3‐yl)‐pentanoate

The 2‐ethoxycarbonylallyl 5‐(1,2‐dithiolane‐3‐yl)‐pentanoate monomer (AODS) includes in its molecular structure C?C and S? S reactive bonds allowing it to behave as a bi‐functional monomer, possessing two groups, however, with different reactivity for use in polymer chain building. The polymerization‐specific features of this monomer are the absence of auto‐acceleration and polymer chain crosslinking. Polymerization proceeds readily through most free‐radical initiators. One exception, carboxy‐peroxides are rapidly decomposed without the production of free radicals. AODS is partially converted to a gel without the consumption of double bonds during monomer dissolution in certain organic solvents and after being mixed in solution with carboxy‐peroxides. The determined AODS‐co‐MMA copolymerization parameters are r₁ = 2.61, r₂ = 0.23 if Luperco peroxide is used as a polymerization initiator, and r₁ = 2.71, r₂ = 0.38 if AIBN is used.

     

Analysis of Crosslinked Styrene‐Butadiene Rubbers by Liquid Chromatography and FT‐IR Spectroscopy, 1

Crosslinked styrene‐butadiene and butadiene rubbers can efficiently be analyzed by liquid chromatography and FT‐IR spectroscopy. In a first step the vulcanizate is pyrolyzed under mild conditions. The resulting high molar mass fragments are extracted from the bulk material and analyzed by size exclusion chromatography. The molar masses of the extractables are in the range of 3 000 to 25 000 g/mol. The chemical composition as a function of molar mass is visualized by coupled SEC‐FT‐IR spectroscopy. By quantitative analysis of the FT‐IR spectra the concentrations of the different structural units, including styrene, 1,4‐trans‐butadiene, 1,2‐vinylbutadiene, and 1,4‐cis‐butadiene, are determined. It is shown that the chemical composition of the original non‐crosslinked rubbers and the chemical composition of the extractables are rather identical. Therefore, this technique can be used to obtain structural information on rubber formulations even in the case when the material is already vulcanized.

SEC chromatograms of SBR 1712 and the extractables after pyrolysis, stationary phase: SDV linear, mobile phase: THF, detector: ELSD.     

A Semi‐Batch Process for Nitroxide Mediated Radical Polymerization

Summary: A semi‐batch process using nitroxide mediated polymerization, was explored for the design of low molecular weight solvent‐borne coatings, typical of those used in the automotive industry. While living radical polymerization (LRP) offers many advantages in the control of polymer chain microstructure that may confer important physical and chemical property benefits to coatings, adapting LRP to a semi‐batch process poses significant challenges in the design and operation of the process. Using styrene monomer, various two‐component initiating systems (free radical initiator, 4‐hydroxy‐TEMPO) were studied to understand the effects of different initiators on the course of polymerization. In addition, an alkoxyamine was synthesized and used as the initiating source. The initiators Luperox 7M75 and Luperox 231 give higher polymerization rates and reasonable control over polymerization, while benzoyl peroxide (BPO), Vazo 67, and the alkoxyamine are less effective. The number of polymer chains in the final product is always less than the theoretical value, reflecting poor initiation efficiency, probably resulting from undesirable termination reactions that become important due to the nature of the semi‐batch process. Adding camphorsulfonic acid (CSA) or charging initiator concurrently with monomer during semi‐batch feed, can increase the polymerization rate while maintaining the living character of the polymerization. The copolymerization of styrene and butyl acrylate is also shown to exhibit living character.

Schematic representation of the exchange reaction to produce N‐TEMPO capped polymer chains.     

Some Mechanical Properties of Poly[(acrylic acid)‐co‐(itaconic acid)] Hydrogels

Two series of hydrogels of poly[(acrylic acid)‐co‐(itaconic acid)] have been prepared by copolymerization in solution using tetrafunctional N,N′‐methylenebisacrylamide (NMBA) as cross‐linker. The resulting polymer was swollen in water at 298 K to yield homogenous transparent hydrogels. These hydrogels were characterized in terms of swelling and compression‐strain measurements. The influence of the comonomer composition and concentration of cross‐linking agent on volumetric swelling and the mechanical properties of these hydrogels were investigated. Inefficient cross‐linking is indicated by the small values of ν_e relative to the theoretical cross‐linking densities.

Dependence of measured affective cross‐linking density (ν_e) on the theoretical cross‐linking density (ν_t) for acrylic acid/itaconic acid hydrogels prepared at a fixed composition of AA80/AI20 wt.‐%, but at different concentrations of NMBA.     

Elaboration of Poly(ε‐caprolactone)‐g‐TiNbO5 Nanocomposites via in situ Metal Complex Initiated Intercalative Polymerization

Summary: The preparation of poly(ε‐caprolactone)‐g‐TiNbO₅ nanocomposites via in situ intercalative polymerization of ε‐caprolactone initiated by an aluminium complex is described. These nanocomposites were obtained in the presence of HTiNbO₅ mineral pre‐treated by AlMe₃, but non‐modified by tetraalkylammonium cations. These hybrid materials obtained have been characterized by Fourier transform infrared absorption spectroscopy, wide‐angle X‐ray scattering, scanning electron microscopy, and dynamic mechanical analysis. Layered structure delamination and homogeneous distribution of mineral lamellae in the poly(ε‐caprolactone) (PCL) is figured out and strong improvement of the mechanical properties achieved. The storage modulus of the nanocomposites is enhanced as compared to pure PCL and increases monotonously with the amount of the filler in the range 3 to 10 wt.‐%.

SEM image of the fractured surface of a PCL‐TiNbO₅ nanocomposite film.     

Novel Poly(N‐isopropylacrylamide)‐graft‐poly(vinylidene fluoride) Copolymers for Temperature‐Sensitive Microfiltration Membranes

In the present work, we report on the synthesis and characterization of poly(vinylidene fluoride) (PVDF) with N‐isopropylacrylamide (NIPAAM) polymer side chains from molecular graft copolymerization in solution. The copolymer can be readily cast into temperature‐sensitive microfiltration (MF) membranes by the phase inversion technique. The copolymer approach to membrane fabrication allows a much better control of the physicochemical nature of the membrane pores through the variation in graft concentration, membrane casting temperature and concentration of the membrane casting solution.

     

Kinetic and Thermodynamic Studies of Emulsion Polymerization of a Sugar Monomer by Calorimetry with Compensation Heating and Differential Cooling

The kinetic and thermodynamic features of free‐radical batch emulsion polymerization of a sugar monomer (3‐MDG) and butyl acrylate (BA) were investigated in a power compensation calorimeter. The homopolymerizations as well as the copolymerization have been studied. The overall activation energy of 3‐MDG homopolymerization was 140 ± 3.8 kJ · mol^?1, the polymerization enthalpy was ΔH_MDG = ?51.6 ± 1.9 kJ · mol^?1 and the calculated adiabatic temperature rise was ΔT_ad = 78.5 K. The effects of the initiator and the emulsifier concentrations on the 3‐MDG/BA batch copolymerization kinetics and on the colloidal properties of the final sugar latexes were studied at 60 °C. At higher emulsifier and initiator concentration, respectively, the polymerization rate increases and the particle size decreases, but the trends do not conform to the Smith‐Ewart theory. Polydisperse sugar latex particles with a mean diameter in the range of 50–67 nm were obtained.

Relationship between the activation energy and the conversion for BA (open symbols) and 3‐MDG (solid symbols).     

Copolymerization Behavior of Acid‐Base Monomer Systems and Properties of their Corresponding Polymers

The copolymerization behavior of mixtures of an acidic and a basic monomer were studied as a function of the monomer feed composition. The four systems investigated in this way comprised APSA/1‐VIm, APSA/4‐VP, APSA/DAMA, and SSA/1‐VIm. The corresponding polyelectrolytes were obtained by free radical polymerization of the monomer mixtures in solution, while the isolated monomeric salts of equivalent amounts of both monomers were prone to spontaneous polymerization. For APSA/1‐VIm, APSA/4‐VP, and APSA/DAMA, a donor‐acceptor relationship was found, whereas for SSA/1‐VIm the SSA was favorably incorporated over all feed ratios. High T_g and complex viscosity data indicated a considerable degree of ionic, thermally reversible crosslinking within the polymers that were thermally stable up to at least 230 °C.

     

Co(acac)2‐Mediated Radical Polymerization of Acrylonitrile: Control Over Molecular Weights and Copolymerization With Methyl Methacrylate

The cobalt‐mediated radical polymerization of acrylonitrile in DMSO using cobalt (II) acetylacetonate [Co(acac)₂] as mediator is studied. Both the evolution of molecular weight and conversion over time under various conditions are monitored. Molecular weights increase sharply at the beginning of the reaction and subsequently grow linearly with conversion. No branching of the polymer is observed by ¹³C NMR. By a careful design of the reaction parameters, number‐average molecular weights >1.2 · 10⁵ g · mol^?1 with a PDI around 2.4 together with conversions of up to 90% within 24 h are achieved. The copolymerization parameters of acrylonitrile with methyl methacrylate in DMSO at 30 °C are determined using the Kelen‐Tüdõs approach giving r_AN = 0.33, r_MMA = 0.71.

     

A Novel N‐Succinylchitosan‐graft‐Polyacrylamide/Attapulgite Composite Hydrogel Prepared through Inverse Suspension Polymerization

A novel N‐succinylchitosan‐graft‐polyacrylamide/attapulgite composite hydrogel was prepared by using N‐succinylchitosan, acrylamide and attapulgite through inverse suspension polymerization. The result from FTIR spectra showed that ? OH of attapulgite, ? OH and ? NHCO of N‐succinylchitosan participated in graft polymerization with acrylamide. The introduced attapulgite could enhance thermal stability of the hydrogel. Scanning electron microscopy observation indicates that the composite hydrogel has a microporous surface. The volume ratio of heptane to water, weight ratio of acrylamide to N‐succinylchitosan and attapulgite content have great influence on swelling ability of the composite hydrogel. The composite hydrogel shows higher swelling rate and pH‐sensitivity compared to that of without attapulgite.

     

Reactive mcl‐PHA: A Sustainable Alternative for Innovative Hybrid Materials

The ability to incorporate medium chain length poly(hydroxyalkanoate) (mcl‐PHA) in the styrene miniemulsion polymerization process was investigated. As a result, novel poly(hydroxyalkanoate)‐co‐poly(stryrene) (PHA‐co‐PS) copolymers were synthesized in the form of stable organic–organic hybrid latexes. Evidence of chemical grafting of mcl‐PHA and cross‐linking of the PHA grafts was obtained using NMR, differential scanning calorimetry (DSC), gel extraction, and rheological analysis. A high degree of mcl‐PHA grafting was achieved by maintaining proper miniemulsion polymerization conditions throughout the course of the polymerization. The incorporation of PHA grafts was a function of the level of PHA in the formulations as well as the reaction conditions, as evidenced by solvent extraction and rheological analysis. DSC showed shifts in the T_g of PS towards higher temperatures, indicating chemical interaction of PS‐PHA.

     

Preparation of Nano‐Polyethylene Fibers and Floccules by Extrusion Polymerization Under Atmospheric Pressure Using the SBA‐15‐Supported Cp2ZrCl2 Catalytic System

Summary: Nano‐polyethylene fibers and floccules were prepared under atmospheric pressure via ethylene extrusion polymerization in suit, using the SBA‐15‐supported Cp₂ZrCl₂ catalytic system. The major morphology units in the samples were fibers and floccules. The diameter of the single nano‐fibers was 120–200 nm. The single nano‐fibers could aggregate to form fiber aggregates and bundles. The number of PE floccules increased with extension of polymerization time, while the melting point of PE with nano‐fibers was little higher than that of common polyethylene.

SEM micrograph of the nano‐polyethylene fibers produced at a polymerization time of 60 min: micro‐fibers and floccule surface morphologies.