Bio-based Epoxy Resins from Epoxidized Plant Oils and Their Shape Memory Behaviors

In this study, bio‐based epoxy materials containing functionalized plant oil, such as epoxidized soybean oil (ESO) and epoxidized linseed oil (ELO), were processed with 4‐methylhexahydrophthalic anhydride (MHPA) as a curing agent. In the presence of tetraethylammonium bromide, the curing reaction of epoxidized plant oil and MHPA proceeded at 130 °C to give transparent plant oil‐based epoxy materials. The resulting bio‐based epoxy materials exhibited relatively soft and flexible characters, due to the aliphatic chains of plant oil. The thermal and mechanical properties of the ESO/MHPA polymers depended on the feed molar ratio of anhydride to oxirane. The mechanical properties such as tensile strength and Young's modulus of the ELO/MHPA polymer increased, compared with those of the ESO/MHPA polymer. The glass transition temperature of the ELO/MHPA polymer was higher than that of the ESO/MHPA polymer, because of the high oxirane number of ELO. Furthermore, the ELO/MHPA polymer showed excellent shape memory property.     

Novel biobased nanocomposites from functionalized vegetable oil and organically-modified layered silicate clay

The new biobased nanocomposites are processed from anhydride-cured epoxidized linseed oil (ELO)/ or octyl epoxide linseedate (OEL)/diglycidyl ether of bisphenol F (DGEBF) epoxy matrix and organomontmorillonite clay. The selection of anhydride curing agent and biobased epoxy resulted in an excellent combination to provide an epoxy matrix having high elastic modulus, high glass transition temperature, and high heat distortion temperature (HDT), with higher amounts of functionalized vegetable oil (FVO), compared with amine-cured biobased epoxy. The sonication technique was utilized to process the organically-modified clay nanoplatelets in the glassy biobased epoxy network resulting in nanocomposites where the clay nanoplatelets are almost completely exfoliated and homogeneously dispersed in the epoxy network. The processed exfoliated clay nanocomposites showed higher storage modulus compared with the neat epoxy containing the same amount of FVO. Therefore, the lost storage modulus with larger amount of FVO can be regained with exfoliated clay nanoreinforcement.     

Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 1

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an anhydride curing agent. A defined amount of the diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The selection of the DGEBF, ELO, and an anhydride curing agent resulted in an excellent combination, to provide a new biobased epoxy material showing high elastic modulus, high glass transition temperature, and high heat distortion temperature (HDT) with larger amounts of ELO. The Izod impact strength was almost constant while changing the amount of ELO. This is a promising result for future industrial applications in different engineering industries.

The effect of changing ELO concentration of the anhydride‐cured neat epoxy on the storage modulus.     

Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 2

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an amine curing agent. A defined amount of diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The thermophysical properties of the amine‐cured biobased neat epoxy were measured by dynamic mechanical analysis (DMA). The Izod impact strength increased with an increase in the amount of ELO added. The change in the Izod impact strength was correlated with the thermophysical properties measured by DMA.

Relation between the Izod impact strength and loss factor for amine‐ and anhydride‐cured ELO‐containing epoxy resins.     

Comparison of curing agents for epoxidized vegetable oils applied to composites

Interest in polymers from renewable sources, as alternatives to petroleum‐based polymers, remains strong; however, their performance must be acceptable. To improve performance of epoxidized vegetable oils (EVO) in composite matrix applications, five amine curing agents were evaluated and compared with an anhydride agent used previously. Curing agents were tested in matrices for composites containing a petroleum‐based epoxy resin plus 0% or 30% epoxidized oil from canola (ECO) and soybean (ESO). The two amines with the highest glass transition temperature, determined by differential scanning calorimetry, were selected for characterization by dynamic mechanical analysis; bis (p‐aminocyclohexyl) methane (PACM) showed the highest performance. Amine: epoxy ratios 0.6 to 1.6 were then evaluated; ratios of 0.8 and 1.0 showed superior performance. E‐glass fiber reinforced composites with PACM/EVO showed thermal and mechanical performance slightly lower than the composites with 0% EVO and comparable with those of the anhydride curing agent. Therefore, ECO or ESO blended with petroleum‐based epoxy resins cured with PACM are recommended for its application in E‐glass reinforced composites. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Thermal and Mechanical Characterization of Epoxy Resins (ELO and ESO) Cured with Anhydrides

In this work we have developed polymeric materials from epoxidized vegetable oils in order to obtain materials with excellent mechanical properties for use as green matrix composites. Epoxidized soybean oil (ESO), epoxidized linseed oil (ELO) and different mixtures of the two oils were used to produce the polymers. Phthalic anhydride (17 mol%) and maleic anhydride (83 mol%) which has a eutectic reaction temperature of 48 °C were used as crosslinking agents while benzyl dimethyl amine (BDMA) and ethylene glycol were used as the catalyst and initiator, respectively. The results showed that samples 100ELO and 80ELO20ESO could be used as a matrix in green composites because they demonstrated good mechanical properties.     

Curing kinetics of bio‐based epoxy resin based on epoxidized soybean oil and green curing agent

New thermoset with a high bio‐based content was synthesized by curing epoxidized soybean oil (ESO) with a green curing agent maleopimaric acid catalyzed by 2‐ethly‐4‐methylimidazole. Non‐isothermal differential scanning calorimetry and a relatively new integral isoconversional method were used to analyze the curing kinetic behaviors and determine the activation energy (E_a). The two‐parameter ?esták–Berggren autocatalytic model was applied in the mathematical modeling to obtain the reaction orders and the pro‐exponential factor. For anhydride/epoxy group molar ratio equal to 0.7, E_a decreased from 82.70 to 80.17 kJ/mol when increasing the amount of catalyst from 0.5 to 1.5 phr toward ESO. The reaction orders m and n were 0.4148 and 1.109, respectively. The predicted non‐isothermal curing rates of ?esták–Berggren model matched perfectly with the experimental data. © 2016 American Institute of Chemical Engineers AIChE J, 63: 147–153, 2017     

Development of Novel Bio-Based Soybean Oil Epoxy Resins as a Function of Hardener Stoichiometry

Bio-based epoxy materials were prepared from epoxidized soybean oil (ESO) with an anhydride-curing agent. Variation of anhydride/epoxy ratio (R) was found to have significant effect on the resulting properties of the materials. The properties were studied and compared by dynamic mechanical analysis (DMA), izod impact, scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). The glass transition temperature reaches the maximum at stoichiometric ratio related to the cross-link density of the formed networks. These materials are thermally stable but exhibit a rapid decrease as the anhydride/epoxy ratio was increased.     

Intercalation and exfoliation of clay nanoplatelets in epoxy‐based nanocomposites: TEM and XRD observations

Diglycidyl ether of bisphenol A (DGEBA) and diglycidyl ether of bisphenol F (DGEBF) reinforced with organo‐montmorillonite clay nanoplatelets were investigated using anhydride‐ and amine‐curing agents. The sonication technique was used to process epoxy/clay nanocomposites. The basal spacing of clay nanoplatelets was observed by wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering (SAXS) techniques, and transmission electron microscopy. It was found that the basal spacing of clay nanoplatelets in epoxy matrix was expanded after mixing with either DGEBA/DGEBF or methyltetrahydrophthalic‐anhydride (MTHPA) curing agent. The sonication technique provided larger d‐spacing of clay nanoplatelets. Because of the different curing temperatures, MTHPA‐cured epoxy/clay nanocomposites produced more expanded d‐spacing of clay nanoplatelets modified with methyl, tallow, bis(2‐hydroxyethyl) quaternary ammonium (MT2EtOH) than triethylenetetramine‐cured nanocomposites. Depending on the selection of curing agent and organic modification for clay nanoplatelets, the d‐spacing was expanded to be up to 8.72 nm. POLYM. ENG. SCI., 46:452–463, 2006. © 2006 Society of Plastics Engineers     

环氧大豆油改性透明环氧树脂胶粘剂的研究

以环氧大豆油(ESO)为环氧树脂(EP)的增塑剂、环氧氯丙烷(ECH)和丙烯腈(AN)改性己二胺为固化剂,制得ESO改性EP胶粘剂。探讨了增塑剂种类和含量对EP胶粘剂性能的影响。结果表明:当n(己二胺):n(ECH):n(AN)=1:0.3:1.5、w(ESO)=20%时,相应EP胶粘剂的剪切强度、断裂伸长率和外推起始温度分别比纯EP体系增加了10%、400%和20%;ESO是一种高增韧性、高耐热性的环保型增塑剂,相应EP胶粘剂的透明性、柔韧性和耐高(低)温性俱佳。     

Effect of functionality and content of epoxidized soybean oil on the physical properties of a modified diglycidyl ether of bisphenol A resin system

Partially epoxidized soybean oil (pESO) and fully epoxidized soybean oil (fESO) were used respectively to modify a diglycidyl ether of bisphenol A (DGEBA) resin system in this study. The pESO was prepared by epoxidizing soybean oil and the fESO was purchased as it was commercially available. DGEBA/ESO ratio of the epoxy resin system was changed from 100/0 to 70/30 and triethylenetetramine was used as a curing agent. Impact strength of the bio-epoxy resin system with fESO increased with ESO content, but the system with pESO decreased with ESO content. The bio-epoxy resin system with pESO showed higher tensile strength and elongation at break than the system with fESO at ESO 30 wt%. Tensile modulus and thermal degradation temperature decreased with ESO content and glass transition temperature was highest at 20 wt% ESO regardless of epoxide functionality of ESO. The performance of the DGEBA/ESO bio-epoxy resin system could be tailored by changing ESO content and functionality.     

环氧大豆油低聚物增韧环氧树脂胶粘剂

合成了三种环氧大豆油低聚物作为室温和高温固化环氧树脂增韧剂,对其增韧环氧体系的粘接性能和力学性能进行了考察。试验结果表明,环氧树脂低聚物对固化体系的初期粘度等性能没有影响,对固化体系粘接性能和力学性能等有较大影响。与未改性的环氧树脂相比,由顺丁烯二酸酐扩链的环氧大豆油低聚物改性的环氧树脂剪切强度提高了56.64%。     

Synthesis and characterization of waterborne epoxy derived from epoxidized soybean oil and bioderived C-36 dicarboxylic acid

This study focuses on synthesis of waterborne epoxy (WBE) derived from epoxidized soybean oil (ESO) and its compatibility with water-dispersible curing agent Pripol 1009, which is a bioderived long-chain dimer acid. The reaction parameters involved in the synthesis of WBE from ESO have been optimized based on physicochemical properties like hydroxyl value, epoxy equivalent value and degree of solubility of WBE. The WBE obtained after 5 and 6 h of reaction time was found to be of optimum composition with balanced physicochemical properties. The mechanical, thermal and physicochemical properties of WBE obtained after 6 h of reaction time revealed relatively better performance characteristics as compared to ESO.     

Curing and mechanical characterization of a soy‐based epoxy resin system

A potentially inexpensive alternative epoxy resin system based on soybean oil has been developed for polymer composite applications. Epoxidized methyl soyate (EMS) and epoxidized allyl soyate (EAS) have been synthesized at the University of Missouri–Rolla. These materials consist of mixtures of epoxidized fatty acid esters. The epoxidized soy‐based resins provide better intermolecular crosslinking and yield materials that are stronger than materials obtained with commercially available epoxidized soybean oil (ESO). The curing behavior and glass transition have been monitored with differential scanning calorimetry. Neat resin test samples have been fabricated from resin systems containing various amounts of EMS, EAS, and ESO. Standardized tests have shown that the addition of EAS enhances the tensile and flexural properties of the base epoxy resin system. Therefore, epoxidized soy ester additives hold great potential for environmentally friendly and lower cost raw materials for the fabrication of epoxy composites for structural applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3513–3518, 2004     

Photoinitiated cationic polymerization of epoxides

Difunctional epoxy monomers have been polymerized cationically by UV irradiation in the presence of a triarylsulfonium photoinitiator. The curing process was followed quantitatively by monitoring the disappearance of the epoxy group by infrared spectroscopy and the insolubilization and hardening of the resin upon UV exposure. The addition of epoxidized soyabean oil (ESO) to an aromatic diepoxide was shown to accelerate the crosslinking reaction with formation of a tight polymer network. The photoinitiated copolymerization of ESO with a cycloaliphatic diepoxide proceeds extensively and leads within seconds to a fully cured insoluble material showing increased hardness, flexibility and scratch resistance. Interpenetrating polymer networks have been generated by a short UV‐irradiation of blends of acrylate and epoxy monomers. © 2001 Society of Chemical Industry     

New polymers from plant oil derivatives and styrene‐maleic anhydride copolymers

In this study, styrene maleic anhydride copolymer (SMA2000, Styrene : Maleic Anhydride 2 : 1) is grafted and/or crosslinked with epoxidized methyl oleate, epoxidized soybean oil, methyl ricinoleate (MR), castor oil (CO), and soybean oil diglyceride. Base catalyzed epoxy‐anhydride and alcohol‐anhydride polyesters were synthesized by using the anhydride on SMA, the epoxy or secondary alcohol groups on the triglyceride based monomers. The characterizations of the products were done by DMA, TGA, and IR spectroscopy. SMA‐epoxidized soy oil and SMA‐CO polymers are crosslinked rigid infusible polymers. SMA‐epoxidized soy oil and SMA‐CO showed T_g's at 70 and 66°C, respectively. Dynamic moduli of the two polymers were 11.73 and 3.34 Mpa respectively. SMA‐epoxidized methyl oleate, poly[styrene‐co‐(maleic anhydride)]‐graft‐(methyl ricinoleate), and SMA‐soy oil diglyceride polymers were soluble and thermoplastic polymers and were characterized by TGA, GPC, DSC, NMR, and IR spectroscopy. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Modification of novel bio‐based resin‐epoxidized soybean oil by conventional epoxy resin

Conventional epoxy resin (DGEBA), in varying proportion, was used to modify epoxidized soybean oil (ESO) based systems, crosslinked by phthalic anhydride. The properties of DGEBA modified ESO systems were investigated by dynamic mechanical analysis, impact testing, tensile and flexural testing, scanning electron microscopy, and thermogravimetric analysis. Single loss factor tan δ peak was obtained for all of the modified systems. The results show the improvement in mechanical properties from their high crosslinking densities through the introduction of DGEBA with increase in initial degradation temperature, as obtained from thermogravimetric analysis. Results approaches to an ideal composition which gives the optimum property. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Porous epoxy monolith prepared via chemically induced phase separation

Macroporous epoxy monolith was prepared via chemically induced phase separation using diglycidyl ether of bisphenol A (DGEBA) as a monomer, 4,4′-diaminodiphenylmethane (DDM) as a curing agent, and epoxy soybean oil (ESO) as a solvent. The morphology of the cured systems after removal of ESO was examined using scanning electron microscopy, and the composition of epoxy precursors/solvent for phase inversion was determined. The phase-separation mechanism was deduced from the optic microscopic images to be spinodal decomposition. The pore structure of the cured monolith was controlled by a competition between the rates of curing and phase separation. The ESO concentration, content of curing agent, and the curing temperature constituted the influencing factors on the porous morphology. The average pore size increased with increasing ESO concentration, increasing curing temperature, and decreasing the content of curing agent.     

Curing,gelling, thermomechanical,and thermal decomposition behaviors of anhydride‐cured epoxy (DGEBA)/epoxidized soybean oil compositions

This work was aimed at studying the effects of incorporation of epoxidized soybean oil (ESO) in a standard bisphenol A‐type epoxy resin (EP) cured by anhydride hardener. The EP/ESO ratio was set for 100/0, 75/25, 50/50, 25/75, and 0/100 (wt%/wt%). The investigations performed covered the curing, rheology (gelling), thermomechanical (TMA), and thermogravimetric analysis (TGA) of the EP/ESO compositions. The results showed that the dilution of EP with ESO was accompanied with marked changes in the curing, gelling behavior, and final properties. Differential scanning calorimetry revealed that the crosslinking of EP/ESO ≥ 50/50 occurred in two steps. This has been considered for the cure schedule set. The gel time of EP/ESO, determined at T = 100, 120, 140°C, respectively, increased with increasing ESO content. The activation energy of gelling increased with increasing ESO content. The glass transition temperature decreased with increasing ESO content. The samples were transparent that was traced to the presence of domains smaller in size than the wavelength of the visible light based on atomic force microscopy inspection. According to TMA, the coefficient of thermal expansion in the glassy state increased with increasing ESO content but was independent of the latter in the rubbery stage. TGA indicated that with increasing ESO content the thermal degradation started earlier and the char yield decreased. The Ozawa, Flynn, and Wall (OFW) approach was adapted to TGA tests to calculate the activation energy of thermal degradation. The activation energy depended on the ESO content of the EP/ESO blends and also on their actual decomposition stage. The latter means a limitation for the OFW approach. POLYM. ENG. SCI., 54:747–755, 2014. © 2013 Society of Plastics Engineers     

Anhydride Cured Bio‐Based Epoxy Resin: Effect of Moisture on Thermal and Mechanical Properties

This paper describes the development of a novel thermoset based on epoxidized hemp seed oil. The optimization of the hardener (anhydride) and crosslinking accelerator (2‐ethylimidazol) concentration as well as the curing parameters are discussed in detail. The optimized material exhibits a bio‐based carbon portion of 57.5 wt% and represents an innovative and sustainable substitute for fully petrochemical‐based resins in terms of thermal and mechanical performance characteristics. However, also a major challenge with regard to practical applications of (bio‐based) thermosets with anhydride curing agent thermosets is identified and addressed: the sensitivity to moisture absorption both during curing and in the fully cured state.