Synthesis of Block Copolymers containing Chain‐Controlled Aramid and Fluoroethylene Segments

Summary: Novel block copolymers containing aromatic polyamide (aramid) and fluoroethylene segments were synthesized by a two‐step solution polycondensation. This synthetic method could control the chain‐length of aramid segments and these copolymers could have high structural regularity. The number‐average molecular weight ( ) of one of these polymers is over 2.0 × 10⁴. Incorporating fluoroethylene segments improves the solubility of the resulting polymer compared with conventional aramids.

The synthesis of the fluoroethylene‐aramid block copolymers.     

Segmented Block Copolymers with Monodisperse Hard Segments: The Influence of H‐Bonding on Various Properties

The properties of segmented‐copolymer‐based H‐bonding and non‐H‐bonding crystallisable segments and poly(tetramethylene oxide) segments were studied. The crystallisable segments were monodisperse in length and the non‐hydrogen‐bonding segments were made of tetraamidepiperazineterephthalamide (TPTPT). The polymers were characterised by DSC, FT‐IR, SAXS and DMTA. The mechanical properties were studied by tensile, compression set and tensile set measurements. The TPTPT segmented copolymers displayed low glass transition temperatures (T_g, ?70 °C), good low‐temperature properties, moderate moduli (G′ ≈ 10–33 MPa) and high melting temperatures (185–220 °C). However, as compared to H‐bonded segments, both the modulus and the yield stress were relatively low.

     

Aminoacyloxy Oligostannoxanes

Oligomeric stannoxanes having the general formula were prepared by treating amino and N-acylamino-acids with polymeric dibutyltin oxide at molar ratios less than 1. Shorter oligomers were built up to higher oligomers by insertion of dibutyltin oxide units.     

Compatibilization of Poly(propylene)/Polyamide 6 Blends with Functionalized Poly(propylene)s Prepared with Metallocene Catalyst

Summary: Propylene was copolymerized with 10‐undecen‐1‐ol using dimethylsilanylbis(2‐methyl‐4‐phenyl‐1‐indenyl)zirconium dichloride as catalyst and MAO and TIBA as cocatalysts. Comonomer incorporations from 0.1 to 0.9 mol‐% (0.5 to 3.6 wt.‐%) were obtained. These hydroxyl functionalized copolymers were applied as compatibilizers to PP/PA6 blend with a composition of 70/30. For comparison, hydroxyl functionalized polyethylene prepared with metallocene catalyst and commercial MAH grafted ethylene butyl acrylate (E/BA/MAH) and poly(propylene) (PP‐g‐MAH) were also used as compatibilizers. Effects of the compatibilizers on morphology and mechanical and thermal properties of the blends were studied. Enhanced adhesion between the blend components was observed in morphology and dynamic mechanical studies. Although improvement in toughness was not as pronounced as expected, there were indications that the hydroxyl functionalized propylene copolymers prepared with metallocene catalysts could serve as a new type of compatibilizer in polymer blends.

SEM micrograph (5 000×) of an PP/PA6/PP‐co‐OH4 blend.     

Exertion of Inhibiting Effect by Aluminosilicate Layers on Swelling of Solution Blended EVA/Clay Nanocomposite

Summary: Ethylene vinyl acetate (EVA) copolymer/dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) nanocomposites were swelled in xylene under atmospheric condition. Swelling index of these nanocomposites decreased with filler loading indicating that the solvent uptake of these nanocomposites was inversely related to the filler contents. The volume fractions of nanocomposites showed an increasing trend with filler concentration because of unswelling effect exerted by aluminosilicate layers. The cross‐link density was determined using the Flory‐Rehner equation and it was observed that the cross‐link density of these nanocomposites also showed an increasing trend with increasing filler loading. Free energy change (ΔG_mix) and the change in entropy (ΔS_mix) on swelling of EVA/12Me‐MMT nanocomposites in xylene were calculated and these values reaffirmed that the interaction between polymer chains and silicate layers was very strong which induced remarkable inhibiting ability on EVA matrix when swelled in xylene.

TEM photograph of EVA/12Me‐MMT nanocomposite containing 8 wt.‐% 12Me‐MMT.     

Theoretical Model for the One‐Dimensional Temperature and Stress Calculation of Simple Hot Plate Welded Geometries

In the field of hot plate welding, experimental investigations show that the stress cracks are caused by inherent stresses in the component, which are induced in the part while it is being heated on the tool. For the better understanding of the process parameters and their effects on the phenomenon of stress cracking, a simple theoretical model for the calculation of the temperature and the stress field is to be developed. The application of the presented method shows the effects of the process parameters on the phenomenon of stress cracking and correlates with the experimental results of further investigations.

Theoretical stress distribution.     

Advantages of an Emulsion‐Produced Ziegler‐Natta Catalyst Over a Conventional Ziegler‐Natta Catalyst

Summary: Self‐supported and MgCl₂‐supported Ziegler‐Natta catalysts, produced by two catalyst synthesis methods are compared. Borealis Polymers OY (Finland), who supplied the catalysts, developed the catalyst synthesis methods. The first method (Method One) is based on an emulsion system and consists of an in situ single step preparation. The second method (Method Two) consists mainly of two steps: formation of the catalyst carrier particles, and their subsequent impregnation with the active material. The results showed that Method One produced catalysts of compact, spherical particles with good intra‐particle homogeneity and a narrow particle size distribution. On the other hand, Method Two produced catalyst particles whose properties depended directly on that of the catalyst carrier: they were spherical but very porous, with a broad particle size distribution. Polymer particles produced with the two catalyst systems are perfect replicas of the catalyst particles. Fines formed either during catalyst preparation or during polymerization were observed only with the catalyst prepared using Method Two. The particles of the catalysts produced using Methods One and Two had similar activities, independent of the initial particle size. Fragmentation of catalyst particles was very fast for both catalyst systems and was only observed to be 100% completed using the catalyst produced with Method One. Studies of the thermal properties showed that the catalyst prepared using Method One produced poly(propylene) of higher crystallinity and with a narrower melting peak.

SEM images of polymer particles produced by (A) Method One and (B) Method Two.     

Laccases to Improve the Whiteness in a Conventional Bleaching of Cotton

This study reports for the first time on the enhancement of the bleaching effect achieved on cotton using laccase enzyme. Laccases applied in short‐time batchwise or pad‐dry processes prior to conventional peroxide bleaching, improved the end fabric whiteness. The whiteness level reached in the combined enzymatic/peroxide process was comparable to the whiteness in two consecutive peroxide bleaches.

Effect of 10 min laccase pre‐treatment at 60 °C, pH 5 on fabrics whiteness before and after a conventional hydrogen peroxide bleaching.     

Morphology,Electrical, and Rheological Properties of Silane‐Modified Silver Nanowire/Polymer Composites

Electrically conducting films containing AgNws, hydrophilic and hydrophobic resins were prepared. FT‐IR reveals that the interface between the AgNws and epoxy could be successfully modified by APTES. XPS shows that the AgNws were attracted by hydrogen bonds of ? NH₂ and ? NH? groups after APTES modification. SEM analysis shows that the AgNws were well dispersed in the resin. The AgNws were also blended with hydrophilic and acrylic resins, and the resulting blends were compared with AgNws/epoxy blends. Results show that AgNw/PVA‐resin films possess the lowest surface electrical resistance. The AgNw/PVA‐resin and silane‐modified AgNw/epoxy resin conductive films possess a similar electrical percolation threshold.

     

Gas‐Phase Assisted Surface Polymerization Behavior of β‐Propiolactone on Inorganic and Organic Substrates and Consequent Composite Production

Summary: Gas‐phase assisted surface polymerization (GASP) of β‐propiolactone (βPL) was investigated using substrate‐supported anionic initiators to produce a strongly bonded poly(β‐propiolactone) (PPL)/CaO composite and a novel PPL crystalline deposit with a high melting point value on Al plates. The polymerization of βPL smoothly proceeded in the gas phase to give high‐molecular‐weight PPLs having high PDI values. An almost linear relationship between value and incremental increase in the deposit suggested the living nature of the GASP of βPL. The obtained polymer‐coated substrates, especially PPL/CaO composite, showed strong interaction at the organic/inorganic interface. Moreover, the thermal and structural analyses of deposits revealed that some specific conformations were formed on CaO powder and Al plate surfaces to give highly crystallized deposits. These results demonstrate that the GASP is an effective method for coating any substrate that has a complex shape and a surface morphology.

Accumulation process of poly(β‐propiolactone) on CaO as substrate‐supported initiator during GASP.     

Epoxy Resin Nanofibers Prepared Using Electrospun Core/Sheath Nanofibers as Templates

A strategy is described to prepare epoxy resin nanofibers by combining coaxial electrospinning and traditional hot‐curing processes. Core/sheath nanofibers with diameters of 480 ± 80 nm are prepared at flow rates of 0.1 and 2 mL h^?1 for the core (20% w/v EP and 6% w/v curing agent in ethanol/acetone) and sheath (10% PVP in ethanol) fluids. After the curing of the nanofibers and selective removal of the sheath PVP, EP nanofibers with an average diameter of 210 ± 60 nm are obtained. ATR‐FTIR analysis shows that the EP nanofibers display no obvious difference compared with an EP film cast from the core solution. The method presented allows to develop functional EP nanoproducts and to prepare heat‐cured resin nanofibers.

     

Monomers for Adhesive Polymers 12 Synthesis and Free‐Radical Homo‐ and Copolymerization of 2‐Ethoxycarbonylallyl 5‐(1,2‐dithiolane‐3‐yl)‐pentanoate

The 2‐ethoxycarbonylallyl 5‐(1,2‐dithiolane‐3‐yl)‐pentanoate monomer (AODS) includes in its molecular structure C?C and S? S reactive bonds allowing it to behave as a bi‐functional monomer, possessing two groups, however, with different reactivity for use in polymer chain building. The polymerization‐specific features of this monomer are the absence of auto‐acceleration and polymer chain crosslinking. Polymerization proceeds readily through most free‐radical initiators. One exception, carboxy‐peroxides are rapidly decomposed without the production of free radicals. AODS is partially converted to a gel without the consumption of double bonds during monomer dissolution in certain organic solvents and after being mixed in solution with carboxy‐peroxides. The determined AODS‐co‐MMA copolymerization parameters are r₁ = 2.61, r₂ = 0.23 if Luperco peroxide is used as a polymerization initiator, and r₁ = 2.71, r₂ = 0.38 if AIBN is used.

     

Radiation Crosslinking of Poly(ethylene‐co‐octene) with Electron Beam Radiation

Films of ethylene‐co‐octene copolymer are irradiated in air after moulding between Mylar® films with electron beam at different doses. To correlate the change in structure with properties, the irradiated and unirradiated samples are characterised by FTIR spectroscopy, swelling and mechanical measurements. Obtained changes are dependant on the radiation dose of the incident electron beam. Irradiation induces trans‐vinylene double bonds detected by FTIR spectroscopy in transmission mode. No hydroxyl (OH) and carbonyl (C?O) groups were recorded by FTIR spectroscopy. More drastic changes are observed with swelling method and by mechanical properties showing the crosslinking effect. Based on the results obtained by analytical techniques used in this study, free radicals mechanism involving mainly the pendant chains of the PE‐co‐O is proposed.

Strain at break versus gel fraction.     

Biocomposites Made from Short Abaca Fiber and Biodegradable Polyesters

Natural fiber‐reinforced biodegradable polyester composites were prepared from biodegradable polyesters and surface‐untreated or ‐treated abaca fibers (length ca. 5 mm) by melt mixing and subsequent injection molding. Poly(butylene succinate)(PBS), polyestercarbonate (PEC)/poly(lactic acid)(PLA) blend, and PLA were used as biodegradable polyesters. Esterifications using acetic anhydride and butyric anhydride, alkali treatment, and cyanoethylation were performed as surface treatments on the fiber. The flexural moduli of all the fiber‐reinforced composites increased with fiber content. The effect of the surface treatment on the flexural modulus of the fiber‐reinforced composites was not so pronounced. The flexural strength of PBS composites increased with fiber content, and esterification of the fiber by butyric anhydride gave the best result. For the PEC/PLA composites, flexural strength increased slightly with increased fiber content (0–20 wt.‐%) in the case of using untreated fiber, while it increased considerably in the case of using the fiber esterified by butyric anhydride. For the PLA composite, flexural strength did not increase with the fiber reinforcement. The result of soil‐burial tests showed that the composites using untreated fiber have a higher weight loss than both the neat resin and the composites made using acetylated fiber.

Flexural modulus of PBS composites as a function of fiber content.     

Determination of Mechanical Properties of Thermoplastics Suitable for Micro Systems

Aircraft and aerospace industry as well as medical and automotive engineering continuously develop smaller and lighter system components. Therefore it is not only important to be able to produce micro parts but also to provide properties for dimensioning and design. This paper explains to what extent mechanical properties from the macro‐range are also valid for micro structures. Thereby the modulus of elasticity as well as stress and strain at the yield point are regarded as relevant properties for the part dimensioning. Systematic investigations with tensile bars of different size show that the geometry‐dependent property changes are obviously not specific for the material classes of amorphous or semi‐crystalline thermoplastics, respectively. That is why a single material testing of micro samples is necessary to determine valid properties for this range. On the other hand the determination known from the classic materials science of plastics that lower temperatures as well as higher loading rates lead to a stiffer material behaviour, is also appropriate for the micro range. The measurements prove that the influence of temperature is much higher than the one of deformation rate. The influence of the production conditions on the mechanical behaviour of test specimen made of semi‐crystalline thermoplastics is demonstrated by using a varied cooling process. The correlation between the resulting different morphological structures and the changes in the mechanical properties is pointed up on the basis of microscopic views.

Micro tensile testing machine at the IKV.     

Monodisperse Silica‐Polymer Core‐Shell Microspheres via Surface Grafting and Emulsion Polymerization

We describe a flexible method for preparing monodisperse silica‐polystyrene core‐shell microspheres. In this method, silica nanoparticles grafted with 3‐(trimethoxysilyl)propyl methacrylate (MPS) were employed as seeds in an emulsion polymerization. The thickness of the shells could be changed through varying the amount of the monomer. The monodispersity and diameters of the core‐shell microspheres were found to depend on the size of the grafted silica nanoparticles and the concentration of emulsifier. In addition, we investigated the formation mechanism of the core‐shell microspheres.

Schematic outline of the experimental procedure and TEM image of the monodisperse silica/PS core‐shell microspheres; inset: grafted silica nanoparticles (scale bar = 200 nm).     

Electroactive Paper Actuator Made with Chitosan‐Cellulose Films: Effect of Acetic Acid

This paper introduces an electroactive paper (EAPap) prepared with cellulose and chitosan films. The fabrication process, performance test, and the effect of acetic acid dosage of the EAPap were investigated. For the fabrication of cellulose EAPap, cellulose fibers were dissolved into a solution using N,N‐dimethylacetamide and lithium chloride. The solution was cast and immersed in water to form a cellulose film, followed by casting chitosan/acetic acid and glycerol aqueous solutions on the cellulose film. A bending EAPap actuator was made by depositing thin gold electrodes on both sides of the cellulose film. The bending displacement of the EAPap actuators was evaluated with respect to voltage, frequency, humidity, and acetic acid dosage. An optimum mole ratio of the acetic acid and chitosan structure unit was found. Also, the effects of chitosan and acetic acid on the actuation behavior of the cellulose‐chitosan laminated films were investigated.

     

Poly(ethylene oxide)‐block‐poly[2‐(dimethylamino)ethyl methacrylate] as Strengthening Agent in Paper: Dynamic Mechanical Characterization

To enhance adhesion properties of PEO on wood fibers, block polymers of PEO and 2‐(dimethylamino)ethyl methacrylate were synthesized. The polymers were further modified to obtain strongly cationic species. The resulting polymers were used as additives in paper sheets. Papers were studied by DMA in a controlled‐humidity chamber. Addition of the PEO block co‐polymers enhanced paper strength. The strength of the paper sheets was highest when polymer with molecular weight of 400 kg · mol^?1 was used as an additive. Highly cationic block co‐polymers increased moduli of paper sheets more than their weakly cationic analogs, which indicated strong interaction with fiber surfaces. Strength of the paper sheets decreased both with increased temperature and humidity.

     

A Green Route for the Preparation of Aliphatic Polyesters via Lipase‐catalyzed Prepolymerization and Low‐temperature Postpolymerization

Lipase‐catalyzed polycondensation of two biobased diacids, 1,12‐dodecanedioic acid and 1,14‐tetradecanedioic acid, with 1,8‐octanediol was achieved using immobilized Lipase B from Candida antarctica. The procedure resulted in partially renewable prepolymers, while poly(octylene adipate) from petroleum‐based adipic acid was also synthesized for comparison reasons, revealing a dependence of the enzymatic polymerization degree on monomer composition. The prepolymers were further submitted to bulk postpolymerization at temperatures in the vicinity of their melting point under flowing nitrogen. The intrinsic viscosity increase was found up to 12%, with no significant impact on the polyesters thermal properties.

     

Viscoelasticity in Polymer Films on Rigid Substrates

The viscoelasticity of two thermally crosslinked polymer coatings was examined in terms of relaxation of the applied stress after a sudden strain. Two different transient methods were utilized: flat‐ended cylindrical indentation testing of a polymer film on a rigid substrate and tensile testing of a corresponding free‐standing polymer film. The correlation between tensile and indentation tests was studied. The mechanical response of a viscoelastic layer deposited on a rigid substrate was investigated as a function of indentation depth. There was good agreement between the results of the tensile and indentation tests for thick film layers at moderate indentation depths. The findings indicate that the substrate influences the coating performance by reducing the viscous contribution to the stress response and amplifying the magnitude of the equilibrium modulus for large indentation depths. The indentation method utilized here was shown to be a potentially suitable tool for the determination of Poisson's ratio of polymer films.