Melt Mixing of Ethylene/Butyl Acrylate/Glycidyl Methacrylate Terpolymers with LDPE and PET

The chemical modification by melt‐mixing of an EBAGMA terpolymer with LDPE and PET was investigated with the aim to use these EBAGMA/LDPE and EBAGMA/PET blends (in equal weight quantities) as compatibilizer master batches to improve the compatibility of the LDPE/PET system. It is shown that when the EBAGMA terpolymer is melt blended with LDPE, almost 40% of the initial amount of EBAGMA is linked to the LDPE backbone. In contrast, in the case of EBAGMA/PET, FT‐IR spectra indicate the total reactivity between the two components through the reaction of the epoxy group of EBAGMA with the PET terminal groups. SEM analysis shows that both master batches present two well‐interconnected phases.

     

Ethylene Butyl Acrylate Glycidyl Methacrylate Terpolymer as an Interfacial Agent for Isotactic Poly(propylene)/Wood Flour Composites

Summary: This paper presents the results of an experimental investigation concerning the use of an ethylene butyl acrylate and glycidyl methacrylate (EBAGMA) terpolymer as an interfacial agent for isotactic poly(propylene)/wood flour (iPP/WF) composites at various filler ratios (10, 20 and 30 wt.‐%). The effects of the EBAGMA terpolymer on the morphology, tensile properties, impact strength and water uptake of the iPP/WF composites were studied and the results were compared with those obtained with maleated poly(propylene) (MAPP) used as a compatibilizer. Initially, the mixing process was performed in a calendaring unit at 170 °C for pre‐homogenization of the filler in the matrix. Composites made out of these combinations were then ground and injected into a standard mold at 180 °C in the absence and the presence of compatibilizer. The results indicated that both EBAGMA terpolymer and MAPP improved the interactions between iPP and WF, and induced a better dispersion of wood particles in the polymer matrix, as revealed by scanning electron microscopy (SEM). Furthermore, tensile properties and impact strength were also increased. Another important effect was on the water absorption property, which was significantly lower for the samples with EBAGMA and MAPP. However, EBAGMA terpolymer produced better enhancement of the properties of the iPP/WF composites compared to the compatibilized samples with MAPP.

SEM micrographs of the fracture surface of iPP/WF composites (70/30 wt.‐%): (a) without compatibilizer; (b) with 10 pph EBAGMA; (c) with 10 pph MAPP. Magnification was ×500.     

Evaluation of the Effectiveness of New Compatibilizers Based on EBAGMA‐LDPE and EBAGMA‐PET Masterbatches for LDPE/PET Blends

The present paper is aimed to evaluate the efficiency of two masterbatches, i.e., EBAGMA/LDPE (MB1) and EBAGMA/PET (MB2) with 50/50 w/w composition, prepared by melt mixing and used as new compatibilizers for blends of LDPE/PET. The morphology, the mechanical and the thermal properties of LDPE/PET/MB1 and LDPE/PET/MB2 ternary blends have been investigated. Morphological investigation by SEM of LDPE/PET/MB1 ternary blends showed a finer dispersion of PET in LDPE matrix with a better interfacial adhesion compared to those of both LDPE/PET/MB2 and binary LDPE/PET blends. The results also indicated a substantial improvement in both elongation at break and impact strength, while the Young's modulus decreased. Moreover, the thermal properties showed a decrease of the crystallization phenomena of PET in LDPE/PET/MB1 blend, thus confirming the good dispersion of PET particles into the continuous phase of LDPE matrix, leading to the conclusion that MB1 could be an efficient compatibilizer for LDPE/PET system.

     

The Influence of Blend Ratio on the Morphology,Mechanical, Thermal,and Rheological Properties of PP/LDPE Blends

This paper reports on how the blend ratio and morphology influence the mechanical, thermal, thermomechanical, and rheological properties of poly(propylene) (PP)/low density polyethylene (LDPE) blends. The blend morphology is composed of the major matrix phase and the minor phase, with subinclusions of the major matrix existing within the minor phase. Blends containing low amounts (<20 wt%) of either phase exhibit partial miscibility but the phases are immiscible at higher contents. Partial miscibility of the blends is revealed by scanning electron microscopy studies showing fibril‐like structures and confirmed by rheology. The tensile modulus of the blends decreases with increasing amounts of LDPE, but low LDPE contents exhibit positive deviation from the mixing rule of mixture due to partial compatibility. The crystallinity of PP is affected less than that of LDPE in the blends. Thermomechanical and rheological properties of neat polymers are significantly influenced by blending. The blend ratio and morphology influence impact strength and elongation at break, and the result demonstrates that the 80/20 PP/LDPE blend offers a balance among the mechanical and material properties that are essential for flexible packaging applications.

     

Toughening of Polystyrene with Ethylene‐Propylene‐Diene Terpolymer (EPDM) Compatibilized by Styrene‐Butadiene‐Styrene Block Copolymer (SBS)

Summary: Polystyrene (PS) was toughened with ethylene‐propylene‐diene terpolymer (EPDM) in the presence of styrene‐butadiene‐styrene block copolymer (SBS). Incorporation of SBS into the PS/EPDM blends clearly improved the impact properties. For PS/EPDM/SBS (mass ratio: 69/21/10) blends, the notched Charpy impact strength reached a maximum value of 26.3 kJ/m². Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that SBS was distributed on the interface between PS and EPDM. Butanone extraction and FTIR analysis found that there was a grafting reaction between PS and EPDM phase during melt compounding. Shearing and processing rheological behaviors of blends were evaluated with a Haake capillary rheometer and a torque rheometer, respectively.

     

Morphology and rheological properties of compatibilized low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch blends

Morphology and rheological properties of low‐density polyethylene/linear low‐density polyethylene/thermoplastic starch (LDPE/LLDPE/TPS) blends are experimentally investigated and theoretically analyzed using rheological models. Blending of LDPE/LLDPE (70/30 wt/wt) with 5–20 wt % of TPS and 3 wt % of PE‐grafted maleic anhydride (PE‐g‐MA) as a compatibilizer is performed in a twin‐screw extruder. Scanning electron micrographs show a fairly good dispersion of TPS in PE matrices in the presence of PE‐g‐MA. However, as the TPS content increases, the starch particle size increases. X‐ray diffraction patterns exhibit that with increase in TPS content, the intensity of the crystallization peaks slightly decreases and consequently crystal sizes of the blends decrease. The rheological analyses indicate that TPS can increase the elasticity and viscosity of the blends. With increasing the amount of TPS, starch particles interactions intensify and as a result the blend interface become weaker which are confirmed by relaxation time spectra and the prediction results of emulsion Palierne and Gramespacher‐Meissner models. It is demonstrated that there is a better agreement between experimental rheological data and Coran model than the emulsion models. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44719.     

Structure and Properties of Compatible PPSF‐Rich Blends with PET

Summary: New PPSF/PET (poly(phenyl sulfone)/poly(ethylene terephthalate)) blends rich in PPSF were obtained by direct injection molding. Biphasic morphologies with a very large interface area/dispersed phase volume ratio were obtained and were attributed to a low interfacial tension in the melt state, a consequence of the reactions observed between the components of the blends. This favorable morphology led to small strain mechanical properties close or slightly above those predicted by the direct rule of mixtures, and more significantly, to elongations at break of the blends higher than that of the PPSF matrix.

Morphology of the cryogenically‐broken etched surface of a PPSF/PET 75/25 blend.     

Morphology and Properties of Poly(propylene)/Ethylene‐Octene Copolymer Blends Containing Nanosilica

The effect of nanosilica addition on the morphology and mechanical properties of blends of isotactic PP and an ethylene/octene copolymer (EOC) is studied. TEM reveals that the well‐dispersed nanoparticles are localized exclusively in the PP phase. In the presence of a maleated PP compatibilizer addition of nanosilica leads to more finely dispersed EOC domains and a finer co‐continuous morphology. The nanoparticles reduce the rate of coalescence of the dispersed phase domains. The mechanical properties depend on the EOC and PP‐g‐MA content. Tensile and flexural properties are significantly enhanced in the presence of the silica nanoparticles, whereas impact properties are not affected. These enhancements are attributed to the favorable microstructure of the blends.

     

Structural and Mechanical Properties Changes of Ethylene‐α‐olefin Copolymer Blends Induced by Thermal Treatments and Composition

Summary: Blends of single‐site catalysed ethylene‐α‐butene (C₄VLDPE) and ethylene‐α‐octene (C₈VLDPE) copolymers were prepared by melt extrusion. The phase morphology, thermal and mechanical properties of the blends have been investigated by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), tensile test and dynamic mechanical analysis (DMA). Depending on the composition and thermal history, significant differences in structure and behaviour were found. It was also found that some degree of co‐crystallization occurred for quenched blends; whereas most of the oven slowly cooled blends showed two well‐defined melting peaks, indicating that the slow cooling favoured partial segregation of the fractions with different degrees of branching to form two morphologies. Moreover, SEM revealed morphology of the thinner crystals distributed in‐between the thicker sheaf‐like crystals for the slowly cooled blends with 20–50% C₈VLDPE. Therefore, the synergism in mechanical properties for the blends with 20–50% C₈VLDPE is due to a combination of larger crystal size, more complete phase separation and interfacial interaction produced by the segregation effect of the slow cooling treatment. DMA studies showed that the storage modulus increased as the addition of C₈VLDPE and modulus for the slowly cooled blends are about twice those measured for the quenched ones, indicating higher stiffness of the blends. The smooth shift of β relaxation temperature with addition of C₈VLDPE for both sets of blends confirmed the miscibility in the amorphous phase.

SEM image of the C₄VLDPE‐C₈VLDPE (50/50) blend after oven slow cooling treatment.     

Tensile,flow, and thermal properties of CaCO3‐filled LDPE/LLDPE composites

Calcium carbonate (CaCO₃)‐filled low‐density polyethylene (LDPE)/linear low‐density polyethylene (LLDPE) composites were fabricated by means of a twin‐screw extruder, and the tensile mechanical properties of the tubing with thickness of 0.5 mm made from these composites were measured at room temperature to identify the effect of the filler concentration on the properties of these composites. The results showed that the tensile elastic modulus increased roughly linearly with increasing weight fraction (?_f) of the fillers. The tensile fracture strength (σ_b) along longitudinal direction was obviously higher than that along transverse direction under the same test conditions, especially at higher filler concentration. The values of σ_b of the specimens along both the two directions achieved minimum at ?_f = 20%. Furthermore, the melt flow rate (MFR) and heat enthalpy (ΔH) of the composite materials were measured. It was found that both the MFR and the ΔH decreased with the addition of ?_f. The ΔH for the composite with LDPE/LLDPE ratio of 70/30 was higher than that of the composite with LDPE/LLDPE ratio of 50/50 at the same filler concentration, but contrary to the MFR. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1692–1696, 2007     

Effects of polyethylene‐grafted maleic anhydride (PE‐g‐MA) on thermal properties,morphology, and tensile properties of low‐density polyethylene (LDPE) and corn starch blends

The effects of polyethylene‐grafted maleic anhydride (PE‐g‐MA) on the thermal properties, morphology, and tensile properties of blends of low‐density polyethylene (LDPE) and corn starch were studied with a differential scanning calorimeter (DSC), scanning electron microscope (SEM), and Instron Universal Testing Machine, respectively. Corn starch–LDPE blends with different starch content and with or without the addition of PE‐g‐MA were prepared with a lab‐scale twin‐screw extruder. The crystallization temperature of LDPE–corn starch–PE‐g‐MA blends was similar to that of pure LDPE but higher than that of LDPE–corn starch blends. The interfacial properties between corn starch and LDPE were improved after PE‐g‐MA addition, as evidenced by the structure morphology revealed by SEM. The tensile strength and elongation at break of corn starch–LDPE–PE‐g‐MA blends were greater than those of LDPE–corn starch blends, and their differences became more pronounced at higher starch contents. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2904–2911, 2003     

Morphologies and properties of polyblends: 1. Blends of poly(methylmethacrylate) and a chlorine-containing polycarbonate

The morphologies and dynamic mechanical properties of blends of poly(methylmethacrylate) and a chlorine-containing polycarbonate, cast from dichloromethane solutions, have been studied. The results are discussed in terms of a phase diagram which has been determined for the system. It is demonstrated that the blends do not have equilibrium morphologies, which are virtually impossible to attain: nevertheless, their properties and morphologies can be related to the phase diagram and sample histories. Apparently anomolous variations in miscibility with composition are shown to be a consequence of an assymetric phase diagram and preferential solubility of polycarbonate in poly(methylmethacrylate).     

An investigation on recycled PET/PP and recycled PET/PP‐EP compatibilized blends: Rheological,morphological, and mechanical properties

The effectiveness of P(E‐co‐MA‐co‐GMA) as a compatibilizer for recycled PET/PP and recycled PET/PP‐EP (polypropylene (ethylene‐propylene) heterophase copolymer) blends was investigated by means of morphological (scanning electron microscopy), rheological (small amplitude oscillatory shear), mechanical (tensile, flexural and impact tests), and thermal (differential scanning calorimetry) properties. Compatibilizer concentration ranged from 1 to 5 wt % with respect to the whole blend. All blends were obtained in a 90/10 composition using a twin screw extruder. Compatibilization effects for PETr/PP‐EP were more pronounced due to ethylene segments present in both PP‐EP and P(E‐co‐EA‐co‐GMA). PETr/PP‐EP has shown greater dispersed phase size reduction, a more solid‐like complex viscosity behavior and larger storage modulus at low frequencies in relation to PETr/PP blend. For both investigated blends, mechanical properties indicated an improvement in both elongation at break and impact strength with increasing compatibilizer content. PETr/PP‐EP blends showed improved performance for the same level of compatibilizer content. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41892.     

Compatibilized blends of PVC/PA12 and PVC/PP containing poly(lauryl lactam‐block‐caprolactone)

Specially designed block copolymers have played a role as compatibilizing agents in the system of immiscible polymer blends. We applied lauryl lactam (LA)–caprolactone (CL) block copolymer [P(LA‐b‐CL)] as a compatibilizing agent for immiscible poly(vinyl chloride) (PVC) blends with various polymers. These blends possess high thermal performance and toughness. We investigated the effect of P(LA‐b‐CL) as a compatibilizing agent for immiscible PVC blends with poly(ω‐lauryl lactam) [polyamide 12 (PA12)]. We also described the invention of a new compatibilizing agent system involving P(LA‐b‐CL) for PVC/polypropylene (PP) blends. The mechanical and thermal properties of (1) PVC/PA12 blend compatibilized with P(LA‐b‐CL) and (2) PVC/PP blend compatibilized with P(LA‐b‐CL)/PA12/maleic anhydride–modified PP were both enhanced. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1983‐1992, 2004     

Fabrication and Dielectric,Mechanical, and Thermal Properties of Low-Density Polyethylene (LDPE) Composites Containing Surface-Passivated Silicon (Si/SiO2 Core/Shell Nanoparticles)

Composites of low-density polyethylene containing between 1 and 5?wt% of Si/SiO₂ core/shell nanoparticles were prepared by ball milling method. The thermal, mechanical, and dielectric properties of composites were investigated in terms of composition, frequency, and temperature. The results showed that the dielectric permittivity increased smoothly with a rise of Si/SiO₂ particle. The dielectric permittivity and loss decreases and increases with temperature, respectively. The resistance of composites to erosion due to partial discharge was significantly improved by adding nanoparticles. The results have demonstrated that ball milling was an effective method for producing relatively homogeneous nanocomposite up to 4?wt% Si/SiO₂.     

Effects of the polybutadiene/poly(styrene‐co‐acrylonitrile) ratio in a polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) impact modifier on the morphology and mechanical behavior of acrylonitrile–butadiene–styrene blends

Polybutadiene‐g‐poly(styrene‐co‐acrylonitrile) (PB‐g‐SAN) impact modifiers with different polybutadiene (PB)/poly(styrene‐co‐acrylonitrile) (SAN) ratios ranging from 20.5/79.5 to 82.7/17.3 were synthesized by seeded emulsion polymerization. Acrylonitrile–butadiene–styrene (ABS) blends with a constant rubber concentration of 15 wt % were prepared by the blending of these PB‐g‐SAN copolymers and SAN resin. The influence of the PB/SAN ratio in the PB‐g‐SAN impact modifier on the mechanical behavior and phase morphology of ABS blends was investigated. The mechanical tests showed that the impact strength and yield strength of the ABS blends had their maximum values as the PB/SAN ratio in the PB‐g‐SAN copolymer increased. A dynamic mechanical analysis of the ABS blends showed that the glass‐transition temperature of the rubbery phase shifted to a lower temperature, the maximum loss peak height of the rubbery phase increased and then decreased, and the storage modulus of the ABS blends increased with an increase in the PB/SAN ratio in the PB‐g‐SAN impact modifier. The morphological results of the ABS blends showed that the dispersion of rubber particle in the matrix and its internal structure were influenced by the PB/SAN ratio in the PB‐g‐SAN impact modifiers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2165–2171, 2005     

Preparation,morphology, and mechanical properties of elastomers based on α,ω‐dihydroxy‐polydimethylsiloxane/poly(methyl methacrylate) blends

α,ω‐Dihydroxy‐polydimethylsiloxane (PDMS)/poly(methyl methacrylate) (PMMA) blends were prepared by the radical polymerization of methyl methacrylate in the presence of PDMS, with benzoyl peroxide as the initiator. The PDMS/PMMA blends obtained by this method were a series of stable, white gums, which were vulcanized into elastomers at room temperature with methyl triethoxysilicane (MTES). The MTES dosage was much larger than the amount necessary for end‐linking the hydroxy‐terminated chains of PDMS, with the excess being hydrolyzed into crosslinked networks, which were similar to SiO₂ and acted as fillers. Investigations were carried out on the elastomeric materials by extraction measurements, swelling measurements, and scanning electron microscopy. The extraction data showed that at each composition, the sol fraction was less than expected. The extracted materials were further studied with swelling measurements, which revealed that the material obtained from an elastomer with a higher PMMA content had an apparently larger equilibrium swelling degree. Scanning electron microscopy demonstrated that the elastomer system had a microphase‐separated structure consisting of PMMA domains within a continuous PDMS matrix. Moreover, the mechanical properties of the elastomeric materials were studied in detail. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1547–1553, 2006     

Reactive compatibilization of an immiscible polyester/polyolefin blend with PP‐g‐MAH and PMPI dual compatibilizers

Blends of a polyester hot melt resin and a poly‐α‐olefin hot melt resin were modified using the reactive compounding technique. The effects of the compatibilizers were evaluated by studying the mechanical properties, the morphology, and the thermal properties of the modified blends. A pronounced compatibilizing effect was obtained with dual compatibilizers composed of maleated polypropylene and poly[methylene (phenylene isocyanate)] (PMPI). The addition of 1 phr of PMPI was sufficient to improve the elongation and tensile strength. From the results, it is anticipated that PMPI can be used as an efficient coupler to enhance the compatibility of immiscible polyester/polyolefin blends. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40232.     

Polypropylene/silica micro‐ and nanocomposites modified with poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)

The effects of different silica loadings and elastomeric content on interfacial properties, morphology and mechanical properties of polypropylene/silica 96/4 composites modified with 5, 10, 15, and 20 vol % of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) SEBS added to total composite volume were investigated. Four silica fillers differing in size (nano‐ vs. micro‐) and in surface properties (untreated vs. treated) were chosen as fillers. Elastomer SEBS was added as impact modifier and compatibilizer at the same time. The morphology of ternary polymer composites revealed by light and scanning electron microscopies was compared with morphology predicted models based on interfacial properties. The results indicated that general morphology of composite systems was determined primarily by interfacial properties, whereas the spherulitic morphology of polypropylene matrix was a result of two competitive effects: nucleation effect of filler and solidification effect of elastomer. Tensile and impact strength properties were mainly influenced by combined competetive effects of stiff filler and tough SEBS elastomer. Spherulitic morphology of polypropylene matrix might affect some mechanical properties additionally. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41486.     

Effects of compatibilizer type and rubber‐wood sawdust content on the mechanical,morphological, and thermal properties of PVC/LDPE blend

This article aimed to investigate the mechanical, morphological and thermal properties of PVC/LDPE blend with and without the addition of compatibilizers. The effects of LDPE content, compatibilizer type and rubber‐wood sawdust loading on the properties of the blend were evaluated. The experimental results suggested that as the LDPE content was increased the mechanical properties of PVC‐LDPE blend progressively decreased due to poor interfacial adhesion. The continuity and compatibility between PVC and LDPE phases could be improved through three different types of compatibilizers which included chlorinated polyethylene (CPE) poly(methyl‐methacrylate‐co‐butyl acrylate) (PA20) and poly(ethylene‐co‐methacrylate) (Elvaloy). The PA20 was found to be the most suitable compatibilizer for the blend. A radical transfer reaction was proposed in this work to explain the structure and thermal changes of the PVC in PVC‐LDPE blend. The decomposition temperature of PVC in the blend decreased with the loading of the PA20 and the wood sawdust. As the sawdust content was increased the tensile and flexural moduli increased with considerable decreased in the tensile, flexural and impact strength, a slight improvement being achieved if the PA20 was incorporated in the composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 598–606, 2006