Enhanced Interfacial Adhesion of Bioflour‐Filled Poly(propylene) Biocomposites by Electron‐Beam Irradiation

Summary: The effect of electron‐beam (EB) irradiation on interfacial adhesion in bioflour (rice‐husk flour, RHF)‐filled poly(propylene) (PP) biocomposites in which either only the RHF had been EB irradiated or the whole biocomposite had been EB irradiated was examined at different EB‐irradiation doses. The tensile strengths of PP–RHF biocomposites with EB‐irradiated RHF and EB‐irradiated PP and PP–RHF biocomposites were slightly higher than those of the nonirradiated samples. The improved interfacial adhesion of PP–RHF biocomposites with EB radiated RHF and the EB‐irradiated PP–RHF biocomposites compared with the nonirradiated samples was confirmed by the morphological characteristics. In addition, the thermal stability of EB‐treated biocomposites was slightly higher than those of nonirradiated samples at the irradiation doses of 2 and 5 Mrad. However, at the high irradiation dose (30 Mrad), the tensile strengths of the biocomposites were slightly decreased by main‐chain scission (degradation) of PP and RHF. Attenuated total reflectance FT‐IR and X‐ray‐photoelectron‐spectroscopy findings confirmed this result by showing that that EB irradiation changed the functional groups of RHF, PP, and the biocomposites and improved the surface characteristics of the biocomposites. The thermal characteristics of the EB‐irradiated PP and biocomposites were investigated using differential scanning calorimetry. From the results, we concluded that use of low‐dose EB radiation increases the interfacial adhesion between matrix polymer and biofiller.

     

A Reactive Flame Retardant as a Poly(propylene)‐Sized Glass Adhesion Promoter

Summary: Contact‐mode AFM adhesion strength measurements were employed in order to investigate the capability of PBBMA FR as an adhesion promoter in PP composites. The reactive FR exhibited superior coupling properties in comparison to conventional coupling agents such as PP‐g‐ma introduced in reinforced PP composites.

AFM image showing the recess carved out by the AFM tip in a PBBMA layer deposited on glass treated with APS.     

Novel Poly(N‐isopropylacrylamide)‐graft‐poly(vinylidene fluoride) Copolymers for Temperature‐Sensitive Microfiltration Membranes

In the present work, we report on the synthesis and characterization of poly(vinylidene fluoride) (PVDF) with N‐isopropylacrylamide (NIPAAM) polymer side chains from molecular graft copolymerization in solution. The copolymer can be readily cast into temperature‐sensitive microfiltration (MF) membranes by the phase inversion technique. The copolymer approach to membrane fabrication allows a much better control of the physicochemical nature of the membrane pores through the variation in graft concentration, membrane casting temperature and concentration of the membrane casting solution.

     

Thermal Characterization of Upper Critical Solution Temperature m‐LLDPE/Poly(ethylene‐ran‐butene) Elastomer Blends

Summary: The phase and thermal characteristics of blends consisting of linear low‐density polyethylene (LLDPE) (0.7 mol‐% hexene copolymer) and poly(ethylene‐ran‐butene) (PEB) (26 mol‐% butene copolymer) have been investigated using optical microscopy (OM), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). An upper critical solution temperature of 162 °C was exhibited. The addition of PEB not only slowed the overall crystallization rate of LLDPE but also changed the distribution of lamellar thickness or perfection of LLDPE crystals. The equilibrium melting temperature of LLDPE in the blends was reduced and kept relatively constant in the bi‐phase state. The blends showed a single‐stage degradation and an intermediate thermal stability between those of the individual components. It could be attributed to their homogeneous states at degradation temperatures and the similar decomposing mechanisms of two components. The kinetic analysis of thermal degradation also confirmed the above results.

Phase diagram of LLDPE/PEB blends.     

Chemical Structures Formed in Electron Beam Irradiated Poly(tetrafluoroethylene‐co‐hexafluoropropylene) (FEP)

Summary: The perfluorinated copolymer poly(tetrafluoroethylene‐co‐hexafluoropropylene) (FEP) was electron beam irradiated under vacuum at various temperatures ranging from room temperature to a temperature above the melting temperature of FEP. Changes of the chemical structure were analyzed by ¹⁹F solid‐state NMR and IR spectroscopy. Trifluoromethyl end groups were generated as a result of main chain scission at all irradiation temperatures studied. In addition, trifluoromethyl side groups in various environments and double bond structures were formed. Quantitative analysis showed that long‐chain branches were formed at irradiation temperatures above 200 °C. Furthermore, the hexafluoropropylene (HFP) units in FEP were found to be less sensitive to radiation than the perfluoropropyl vinyl ether (PPVE) units in poly[tetrafluoroethylene‐co‐(perfluoropropyl vinyl ether)] (PFA).

¹⁹F solid‐state NMR spectra of FEP.     

Synthesis and Characterization of Biodegradable Poly(ε‐caprolactone)‐Polyglycolide‐Poly(ethylene glycol) Monomethyl Ether Random Copolymer

Summary: Poly(ε‐caprolactone)‐polyglycolide‐poly(ethylene glycol) monomethyl ether random copolymers were synthesized from ε‐caprolactone (ε‐CL), glycolide (GA) and poly(ethylene glycol) monomethyl ether (MPEG) using stannous octoate as catalyst at 160 °C by bulk polymerization. The copolymers with different composition were synthesized by adjusting the weight ration of reaction mixture. The resultant copolymer with a weight ratio (10:15:75) of MPEG2000, GA, and CL was characterized by IR, ¹H NMR, GPC and DSC. The new biodegradable copolymer has potential for medical applications since it is combined with properties of PCL, PGA and MPEG.

     

Poly(propylene)/Clay Nanocomposites Prepared by Reactive Compounding with an Epoxy Based Masterbatch

Summary: Poly(propylene) (PP)/clay nanocomposites have been prepared via a novel reactive compounding approach, in which an epoxy based masterbatch consisting of 20 wt.‐% clay was introduced to poly(propylene) with the aid of a maleic anhydride grafted PP (MAPP). The masterbatch was prepared using a recently developed “slurry compounding” technique. After melt compounding, most clay particles have been exfoliated and dispersed into small stacks with several clay layers. WAXD data shows that the dispersion of clay is better at low clay content or high MAPP content. Due to the novelty of the preparation process and complication of the system, the tensile properties of nanocomposites exhibit some unique tendencies with varying the content of MAPP or masterbatch. It is believed that the yield strength and Young's modulus can be dramatically improved after minimizing the excess of unreacted epoxy and optimizing the dispersion of clay.

TEM micrograph of PP/clay nanocomposites prepared with epoxy based masterbatch.     

Dynamic Mechanical Properties of Poly(propylene) Blends with Poly[ethylene‐co‐(methyl acrylate)]

Summary: Blends of poly(propylene) (PP) were prepared with poly[ethylene‐co‐(methyl acrylate)] (EMA) having 9.0 and 21.5% methyl acrylate comonomer. A similar series of blends were compatibilized by using maleic anhydride grafted PP. The morphology and mechanical properties of the blends were investigated using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) in tensile mode. The DMA method and conditions were optimized for polymer film specimens and are discussed in the experimental section. The DSC results showed separate melting that is indicative of phase‐separated blends, analogous to other PP‐polyethylene blends but with the added polarity of methyl acrylate pendant side groups that may be beneficial for chemical resistance. Heterogeneous nucleation of PP was decreased in the blends because of migration of nuclei into the more polar EMA phase. The crystallinity and peak‐melting temperature did not vary significantly, although the width of the melting endotherm increased in the blends indicating a change had occurred to the crystals. DMA analysis showed the crystal‐crystal slip transition and glass transition (T_g) for PP as well as a T_g of the EMA copolymer occurring chronologically toward lower temperatures. The storage modulus of PP and the blends was generally greater with annealing at 150 °C compared with isothermal crystallization at 130 °C. The storage modulus of the blends for isothermally crystallized PP increased with 5% EMA, then decreased for higher amounts of EMA. Annealing caused a decrease with increasing copolymer content. The extent of the trend was greater for the compatibilized blends. The T_g of the blends varied over a small range, although this change was less for the compatibilized blends.

Storage modulus for PP and EMA9.0 blends annealed at 150 °C.     

UV‐Induced Cross‐Linking of Poly(ethylene oxide) in Aqueous Solution

Summary: Hydrogels of high‐molecular‐weight poly(ethylene oxide) (PEO) have been obtained in situ by applying a very simple procedure that involves UV cross‐linking of PEO in aqueous solution. The efficiency of the photoactivated cross‐linking of thin layers of PEO in aqueous solution in the presence of (4‐benzoylbenzyl) trimethylammonium chloride as a photoinitiator has been determined at room temperature and in a frozen state (?25 °C). It was found that the efficiency varies with the concentration of PEO solution, the molecular weight of PEO, and especially with the temperature. When the UV cross‐linking was performed in the frozen state, porous hydrogels with very high yield of gel fraction (above 90%) and high cross‐linking density were obtained. After drying the hydrogels, films of 50–150 μm thickness were prepared. The films swell extremely fast in water and act as asymmetric membranes.

SEM of a dried PEO hydrogel obtained by UV cross‐linking of an aqueous solution at room temperature.     

Flame‐Retarded Poly(propylene) with Melamine Phosphate and Pentaerythritol/Polyurethane Composite Charring Agent

In this paper, a novel intumescent system including MP as well as PER/TPU which acts as composite charring agent, is adopted to flame‐retarded PP. The encapsulation of charring agent PER by TPU effectively avoids the reaction of PER with MP during the compounding with PP at high temperature and also prevents the leaching out of polar PER from nonpolar PP matrix, thus remarkably enhancing the stability and water‐resistance of the intumescent system. PER and TPU have different but complementary charring mechanisms. So flame‐retarded PP with MP/composite charring agent shows a much better charring performance and flame‐retardancy than MP/PER flame‐retarded PP. The experimental results show that the former can reach UL‐94 V‐0 rating at 1.6 mm thickness at 25 wt.‐% flame retardant loading.

     

Regenerative Recycling of Automotive Polymer Components: Poly(propylene) Based Car Bumpers

There is a dramatic loss in the mechanical performances at the end of the first life application of bumpers made by a poly(propylene) matrix (PP) and an ethylene‐propylene rubber copolymer as dispersed phase. The use of specific additives during the recycling strongly enhances the mechanical properties of these items. The on purpose designed additive contained a regenerative agent and an antioxidant system. The mixing action of the recycling process re‐establishes the phase compatibility; the antioxidants inhibit oxidation, which speeds up the degradation reactions in the recycling process; eventually the regenerative agent joins short chains possessing suitable reactive groups. These three effects play a different role in restoring original material performance in dependence of the recycling process: for instance the regenerative agent may be nearly useless if chain scission is not the dominant process in the recycling operation and the interfacial adhesion between rubber and the matrix does not assure automatically a ductile mechanical behaviour under impact conditions.

SEM micrograph of the fractured surface of the used bumper recycled with additives.     

Improving the Thermal Behavior of Poly(propylene) by Addition of Spherical Silica Nanoparticles

Spherical silica nanoparticles were mixed with a PP matrix and the thermal behavior of the nanocomposites was studied. The nanocomposites presented drastic improvements in the degradation behavior under thermo‐oxidative conditions, showing complex multistep processes. Under inert conditions the improvements were lower. Our results indicate that mechanisms based on the labyrinth effect, nanoconfinement or trapping model, are not able to explain the whole enhanced thermal stability in these nanocomposites. Moreover, the high specific area of the nanoparticles (≈70 m² · g^?1) indicates that processes based on the adsorption of volatile polar products coming from the oxidative degradation mechanism are plausible.

     

Synthesis of Poly(methyl‐co‐trifluoropropyl)silsesquioxanes and Their Thin Films for Low Dielectric Application

Poly(methyl‐co‐trifluoropropyl)silsesquioxanes (P(M‐co‐TFP)SSQs) were prepared using methyltrimethoxysilane (MTMS) and trifluoropropyltrimethoxysilane (TFPTMS). The molecular weight, microstructure of the copolymers and properties of their thin films have been changed by adjusting reaction parameters such as the molar ratio of water to silane, the molar ratio of catalyst to silane, reaction time, solvent content, and temperature. The refractive index of the copolymer thin film decreased from 1.404 to ca. 1.348 as curing temperature was increased to 420 °C. The dielectric constant of the film decreased with an increase of the molecular weight of the copolymer, and the lowest dielectric constant obtained was ca. 2.2. Hardness and elastic modulus of the thin films were 0.7 and 5 GPa, respectively. Crack velocity was measured to be 10^?11 m/s at the film thickness of around 0.9 μm under aqueous environment.

     

FT‐IR Study of Blends and Complexes of Poly(mono n‐alkyl itaconates) with Poly(N,N‐dimethylacrylamide) and Poly(ethyloxazoline)

Summary: This paper reports an FT‐IR study of blends and complexes of poly(mono n‐alkyl itaconates) with poly(N,N‐dimethylacrylamide) (PDMA) and poly(ethyloxazoline) (PEOX). Strong hydrogen bonding has been found and both polybases have shown similar acceptor strengths. The extent of the interassociation has been estimated by spectral curve fitting of the polybase carbonyl band. The influences of the solvent medium and alkyl side group length of the poly(mono n‐alkyl itaconate) on the interassociation extents have been discussed. Blend and complex interassociation behavior has been compared too. Results show that media influences the interassociation degree in systems with PDMA, but has negligible influence in systems with PEOX. Moreover, the interassociation degree in blends with PEOX does not depend on the length of the poly(monoalkyl itaconate) side group, while an interassociating ability loss is observed in blends with PDMA as the side group size of the polyacid increases. This different behavior is attributed to the greater interspacing between vicinal carbonyl groups in PEOX. Anyway, this band shows conformational sensitivity and reflects the conformational changes that are forced to adopt as the steric hindrances present in the medium (due to the bulky side groups of the polyacids) increase.

Auto scaled carbonyl stretching region for PMBuI/PEOX complexes.     

Compatibilization of Poly(propylene)/Polyamide 6 Blends with Functionalized Poly(propylene)s Prepared with Metallocene Catalyst

Summary: Propylene was copolymerized with 10‐undecen‐1‐ol using dimethylsilanylbis(2‐methyl‐4‐phenyl‐1‐indenyl)zirconium dichloride as catalyst and MAO and TIBA as cocatalysts. Comonomer incorporations from 0.1 to 0.9 mol‐% (0.5 to 3.6 wt.‐%) were obtained. These hydroxyl functionalized copolymers were applied as compatibilizers to PP/PA6 blend with a composition of 70/30. For comparison, hydroxyl functionalized polyethylene prepared with metallocene catalyst and commercial MAH grafted ethylene butyl acrylate (E/BA/MAH) and poly(propylene) (PP‐g‐MAH) were also used as compatibilizers. Effects of the compatibilizers on morphology and mechanical and thermal properties of the blends were studied. Enhanced adhesion between the blend components was observed in morphology and dynamic mechanical studies. Although improvement in toughness was not as pronounced as expected, there were indications that the hydroxyl functionalized propylene copolymers prepared with metallocene catalysts could serve as a new type of compatibilizer in polymer blends.

SEM micrograph (5 000×) of an PP/PA6/PP‐co‐OH4 blend.     

Influence of Different Woven Geometry in Poly(propylene) Woven Composites

Summary: The difference between the melting temperatures of poly(propylene) (PP) fibre and random poly(propylene‐co‐ethylene) (PPE) was exploited in order to establish processing conditions for an all PP composite. Under these conditions the matrix must be a liquid in order to ensure good wetting and impregnation at the fibres, though the temperature must not be too high to avoid melting the fibres. The high chemical compatibility of the two components allowed creation of strong physico‐chemical interactions, which favour strong interfacial adhesion. The static and dynamic mechanical properties and morphology of poly(propylene) woven fabric reinforced random PPE composites have been investigated with reference to the woven geometry that influenced the properties of the woven composites. Among the various cloth architectures that were used in the PP‐PPE composites, the satin weave imparted overall excellent mechanical properties due to the weave parameters, such as high float length and fibre count, low interlace point and crimp angle, etc. Morphology of the composite has been investigated by macro photography and scanning electron microscopy. Images from scanning electron microscopy provided confirmation of the above results by displaying the consolidation and good fibre‐matrix wetting of the composites.

Loss modulus of poly(propylene) woven‐matrix composites with different types of woven geometry.     

Poly(ethylene oxide)‐block‐poly[2‐(dimethylamino)ethyl methacrylate] as Strengthening Agent in Paper: Dynamic Mechanical Characterization

To enhance adhesion properties of PEO on wood fibers, block polymers of PEO and 2‐(dimethylamino)ethyl methacrylate were synthesized. The polymers were further modified to obtain strongly cationic species. The resulting polymers were used as additives in paper sheets. Papers were studied by DMA in a controlled‐humidity chamber. Addition of the PEO block co‐polymers enhanced paper strength. The strength of the paper sheets was highest when polymer with molecular weight of 400 kg · mol^?1 was used as an additive. Highly cationic block co‐polymers increased moduli of paper sheets more than their weakly cationic analogs, which indicated strong interaction with fiber surfaces. Strength of the paper sheets decreased both with increased temperature and humidity.

     

Ex Situ Solvent‐Assisted Preparation of Magnetic Poly(propylene) 8nocomposites Filled with Fe@FeO Nanoparticles

Isotactic PP nanocomposites filled with Fe@FeO nanoparticles are fabricated by a facile ex situ method. The nanofillers are dispersed in a boiling PP/xylene solution. X‐ray diffraction is used to determine the nanofiller effects on the crystallinity of PP. The crystallinity along the (040) plane is found to decrease with the incorporation of nanoparticles. Thermal properties and crystallinity are studied by TGA and DSC, respectively. Enhanced thermal stability and influenced crystallinity are observed in the PP nanocomposites compared with those of pure PP. An increased dielectric property without percolation threshold is observed. In addition, the nanocomposites are found to exhibit ferromagnetic properties.

     

In‐Situ Fiberized Poly(ethylene terephthalate) as a Reinforcement to Poly(propylene) Matrix

The reinforced poly(propylene) (PP)/poly(ethylene terephthalate) (PET) in‐situ fiberized composites were prepared by extrusion‐drawing‐injection molding. The influences of PET weight fraction (f_w) on the PET fiberization, phase morphology, and mechanical properties of the composites, together with their functional mechanisms were studied by contrast to the normal‐blended materials without drawing. The results show that as the f_w rises from 0 to 20%, the number of PET fibers increases, whereas their diameter and dispersity decrease till f_w = 15% and then increase, and the number of remained PET particles tends to rise. These changes of PET fiberization and phase morphology with f_w were attributed to the consequence of the combined actions of breakup, coalescence, and deformation of the PET dispersed phase in the PP matrix during the extrusion drawing. Correspondingly, the tensile strength (σ_t) and Young's modulus (E) of the in‐situ composites increase till f_w = 15% and then decrease, with maximum gains of σ_t and E of about 20 and 70% relative to the neat PP, respectively. This σ_t/f_w relation was ascribed to the counterbalanced result between the reinforcing effect of the dispersed phase on matrix and the interfacial flaw effect of two immiscible phases, while the E/f_w relation was considered as a representation of the rigidizing effect of the fibers on the matrix being controlled by both their number and diameter.

In‐situ PET fibres (PET/PP = 85/15) in an as‐drawn filament.     

Preparation and Characterization of Polycarbonate/Poly(propylene)/Attapulgite Ternary Nanocomposites with the Morphology of Encapsulation

Summary: Ternary nanocomposites based on polycarbonate (PC), poly(propylene) (PP), and attapulgite (AT) were prepared via the method of two‐step melt blending, by which the AT was blended with PP prior to compound with PC. Structure and properties of the ternary PC/PP/AT nanocomposites were investigated. The degradation of PC triggered by AT during direct blending process can be inhibited effectively by using two‐step melt blending. It was found that the morphology of encapsulation structure like sandbag was formed in PC matrix, where PP encapsulated AT fibrillar single crystals. DSC experiments showed that in PC/PP/AT ternary nanocomposites, AT had a strong heterophase nucleation effect on PP, resulting in the enhancement of crystallization degree and the crystallization temperature of PP. DMA and mechanical property results showed that the ternary nanocomposites exhibited good balanced toughness and stiffness.

TEM photograph of PC/PP/AT ternary nanocomposite.