Oxidation State of Chromium in CaO–Al2O3–CrOx–SiO2 Melts under Strongly Reducing Conditions at 1500°C

Equilibrium ratios Cr²⁺/Cr³⁺ of chromium oxide dissolved in CaO–chromium oxide–Al₂O₃–SiO₂ melts have been determined by analysis of samples equilibrated at 1500°C under strongly reducing conditions ( p _o2= 10^−9.56 to 10^−12.50 atm). The majority of the chromium is divalent (Cr²⁺) under these conditions and Cr²⁺/Cr³⁺ ratios at given constant oxygen pressures decrease with increasing basicity of the melts, expressed as CaO/SiO₂ ratios. In addition, Cr²⁺/Cr³⁺ ratios, at a given CaO/SiO₂ ratio, are relatively unaffected by the amount of Al₂O₃ present.     

Phase Equilibrium Relationships at Liquidus Temperatures in the System FeO–Fe2O3–Al2O3–SiO2

Phase equilibrium data at liquidus temperatures are presented for mixtures in the system FeO–Fe₂O₃–Al₂O₃–SiO₂. The volume located between the 1 and 0.2 atm. O₂ isobaric surfaces of the tetrahedron representing this system was studied in detail. Scattered data were obtained at lower O₂ pressures. Results obtained in the present investigation were combined with data in the literature to construct a phase equilibrium diagram, at liquidus temperatures, for the entire system FeO–Fe₂O₃–Al 2 O₃–SiO₂. Methods for interpretation of the diagram are explained.     

Al2O3–ZrO2–SiO2 Ternary Glasses for Molybdenum Oxidation Barriers

The wettability of binary and ternary glasses belonging to SiO₂–Al₂O₃–ZrO₂ diagram has been studied using the sessile drop technique at 1750° and 1800°C. The ternary SiO₂–Al₂O₃–ZrO₂ (90–5–5 wt%) glass has proved to be well appropriated as a molybdenum oxidation barrier coating. The addition of 5 wt% of MoO₂ slightly improves its wettablity at higher temperatures without affecting its oxidation barrier properties. The Mo comes into the glass network as a mixture of Mo⁵⁺, Mo⁴⁺, and Mo⁶⁺. After oxidation at 1000°C in oxygen atmosphere, the molybdenum remains in the glass network as Mo⁶⁺.     

Direct Measurement of Relative Partial Molar Enthalpy of SiO2 in SiO2–M2O (M=Li, Na, K, Cs) Binary and SiO2–CaO–Al2O3 Ternary Melts

The relative partial molar enthalpies, Δ _SiO2, of SiO₂ in SiO₂–M₂O (M = Li, Na, K and Cs) binary and SiO₂–CaO–Al₂O₃ternary melts were directly measured by drop-solution calorimetry at 1465 K and 1663 K. Δ _SiO2 changes from exothermic to endothermic as silica content increases, confirming the tendency toward immisciblity seen from activity measurements. It is concluded that Δ _SiO2 is negative due to acid-base reactions and charge-coupled substitutions when the melt is composed of fewer Q ⁴ and more Q ³ and Q ² species, but positive due to structural strain when the melt is composed of mostly Q ⁴ species. The Δ _SiO2 obtained by calorimetry is a useful measure of basicity, when comparing different alkali and alkaline earth oxides.     

Preliminary Observations on Phase Relations in the "V2O3–FeO" and V2O3–TiO2 Systems from 1400°C to 1600°C in Reducing Atmospheres

Phase relations within the "V₂O₃–FeO" and V₂O₃–TiO₂ oxide systems were determined using the quench technique. Experimental conditions were as follows: partial oxygen pressures of 3.02 × 10⁻¹⁰, 2.99 × 10⁻⁹, and 2.31 × 10⁻⁸ atm at 1400°, 1500°, and 1600°C, respectively. Analysis techniques that were used to determine the phase relations within the reacted samples included X-ray diffractometry, electron probe microanalysis (energy-dispersive spectroscopy and wavelength-dispersive spectroscopy), and optical microscopy. The solid-solution phases M₂O₃, M₃O₅, and higher Magneli phases (M _n O_{2 n −1}, where M = V, Ti) were identified in the V₂O₃–TiO₂ system. In the "V₂O₃–FeO" system, the solid-solution phases M₂O₃ and M₃O₄ (where M = V, Ti), as well as liquid, were identified.     

Sintering and Crystallization of CaO–Al2O3–ZrO2–SiO2 Glasses Containing Different Amount of Al2O3

In this work several complementary techniques have been employed to carefully characterize the sintering and crystallization behavior of CaO–Al₂O₃–ZrO₂–SiO₂ glass powder compacts after different heat treatments. The research started from a new base glass 33.69 CaO–1.00 Al₂O₃–7.68 ZrO₂–55.43SiO₂ (mol%) to which 5 and 10 mol% Al₂O₃ were added. The glasses with higher amounts of alumina sintered at higher temperatures (953°C [lower amount] vs. 987°C [higher amount]). A combination of the linear shrinkage and viscosity data allowed to easily find the viscosity values corresponding to the beginning and the end of the sintering process. Anorthite and wollastonite crystals formed in the sintered samples, especially at lower temperatures. At higher temperatures, a new crystalline phase containing ZrO₂ (2CaO·4SiO₂·ZrO₂) appeared in all studied specimens.     

Effect of Alkali Metal Oxide Addition on the Sinterability of MgO–B2O3–Al2O3 Glass–Al2O3 Filler Composites

The sintering of a composite of MgO–B₂O₃–Al₂O₃ glass and Al₂O₃ filler is terminated due to the crystallization of Al₄B₂O₉ in the glass. The densification of a composite of MgO–B₂O₃–Al₂O₃ glass and Al₂O₃ filler using pressureless sintering was accomplished by lowering the sintering temperature of the composite. The sintering temperature was lowered by the addition of small amounts of alkali metal oxides to the MgO–B₂O₃–Al₂O₃ glass system. The resultant composite has a four-point bending strength of 280 MPa, a coefficient of thermal expansion (RT—200°C) of 4.4 × 10⁻⁶ K⁻¹, a dielectric constant of 6.0 at 1 MHz, porosity of approximately 1%, and moisture resistance.     

Glass Formation and Recrystallization in the Lithium Metasilicate Region of the System Li2O–Al2O3–SiO2

The stability of the vitreous state in the lithium metasilicate region of the system Li₂O–Al₂O₃–SiO₂ was found to be a function of the concentration of lithia. The higher the lithia content, the less stable was the glass. The devitrification of glasses in this system was studied. In addition to the phases present at or near the liquidus, it was found that the β -eucryptite– β -quartz solid solution phase was metastable over most of the region. The Li₂O–SiO₂, β -Li₂O–Al₂O₃–4SiO₂ solid solution, β -Li₂O–Al₂O₃–2SiO₂ solid solution triple point was estimated to be near 62.5% SiO₂, 17% Al₂O₃, and 20.5% Li₂O (by weight). The thermal expansions of bodies in this region were measured and the values obtained are explained in terms of the phases present.     

Isothermal Section of a Cu2O–Al2O3–SiO2 Pseudo-Ternary System at 1150°C in Air

In this study, the isothermal section of a Cu₂O–Al₂O₃–SiO₂ pseudo-ternary phase diagram at 1150°C was analyzed by means of a scanning electronic microscope and powder X-ray diffraction of the quenched samples qualitatively, and the compositions of the tie-points of the tie-planes as well as their regions were determined by in situ high-temperature quantitative X-ray diffraction analysis and energy-dispersive X-ray spectroscopy. Then, the isothermal section of the Cu₂O–Al₂O₃–SiO₂ pseudo-ternary phase diagram at 1150°C was constructed; it was found that the isothermal section is composed of two single liquid-phase regions, five two-phase regions, and six three-phase regions.     

Electroconductive Al2O3–NbN Composites

Electroconductive Al₂O₃–NbN ceramic composites were prepared by hot pressing. Dense sintered bodies of ball-milled Al₂O₃–NbN composite powders were obtained at 1550°C and 30 MPa for 1 h under a nitrogen atmosphere. The bending strength and fracture toughness of the composites were enhanced by incorporating niobium nitride (NbN) particles into the Al₂O₃ matrix. The electrical resistivity of the composites decreased with increasing amount of NbN phase. For a 25 vol% NbN–Al₂O₃ composite, the values of bending strength, fracture toughness, Vickers hardness, and electrical resistivity were 444.2 MPa, 4.59 MPa·m^1/2, 16.62 GPa, and 1.72 × 10⁻²Ω·cm, respectively, making the composite suitable for electrical discharge machining.     

Quaternary System Al2O3–CaO–MgO–SiO2: I, Study of the Crystallization Volume of Al2O3

Compatibility relations of Al₂O₃ in the quaternary system Al₂O₃–CaO–MgO–SiO₂ were studied by firing and quenching followed by microstructural and energy-dispersive X-ray examination. A projection of the liquidus surface of the primary phase volume of Al₂O₃ was constructed in terms of the CaO, SiO₂, and MgO contents of the mixtures recalculated to 100 wt%. Two invariant points, where four solids coexist with a liquid phase, were defined, and the positions of the isotherms were tentatively established. The effect of SiO₂, MgO, and CaO impurities on Al₂O₃ growth also was studied.     

Phase Equilibrium Relationships in a Portion of the System MgO–Al2O3–2CaO·SiO2

The system MgO–Al₂O₃–2CaO·SiO₂ comprises a plane through the tetrahedron CaO–MgO–Al₂O₃–SiO₂. A total of 108 compositions were prepared having an alumina content below the line joining 2CaO·Al₂O₃SiO₂ (gehlenite) and MgO·Al₂O₃ (spinel). Quenching experiments were carried out on 96 of these compositions at temperatures up to 1590°C. Three binary eutectic systems and two ternary eutectic systems are described. Compositions on this plane are of significance in an investigation of the constitution of basic refractory clinkers made from Canadian dolomitic magnesites. They also concern the compositions of certain blast furnace slags.     

Quaternary System Al2O3–CaO–MgO–SiO2: II Study of the Crystallization Volume of MgAl2O4

Solid-state compatibility and melting relations of MgAl₂O₄ in the quaternary system Al₂O₃–CaO–MgO–SiO₂ were studied by firing and quenching selected samples located in the 65 wt% MgAl₂O₄, plane followed by microstructural and energy dispersive X-ray analysis. A projection of the liquidus surface of the primary crystallization volume of MgAl₂O₄ was constructed from CaO, SiO₂ and exceeding Al₂O₃, not involved in stoichiometric MgAl₂O₄ formation; those three amounts were recalculated to 100 wt%. The temperature and character of six invariant points, where four solids co-exist with a liquid phase, were defined. One maximum point was localized and the positions of the isotherms were tentatively established. The effect of CaO, SiO₂, and Al₂O₃ impurities on the high temperature behavior of spinel materials was also discussed.     

Calcium Hexaluminate and Its Stability Relations in the System CaO–Al2O3–SiO2

By a combination of solid-state sintering and quenching experiments the validity of calcium hexaluminate as a stable phase and the extent of its primary field in the system CaO–Al₂O₃–SiO₂ have been established. The size of the primary field is considerably reduced from that suggested by earlier work. The anorthite-corundum-calcium hexaluminate invariant point has been relocated at 28.0% CaO, 39.7% Al₂O₂, and 32.3% SiO₂ and at 1405°± 5°C.     

The System KAlSiO4–Mg2SiO4–KAlSi2O6

Schairer's study (1954) on phase relations in the system KalSi₂O₆–Mg₂SiO₄–SiO₂ was extended to include the system KalSiO₄–Mg₂SiO₄–KalSi₂O₆. It is shown that this join is ternary; however, the relatively high vapor pressure of the condensed phases prohibits study by the usual quenching techniques. The apparent intersection of the (KalSiO₄–Mg₂SiO₄–SiO₃) join with the primary phase volume of spinel is attributed to loss of the alkali-silicate constituents by vapor transport. This results in the effective bulk composition being moved away from this join toward the primary phase volume of spinel in the system K₂O–MgO–Al₂O₃–SiO₂.     

Electrical Conduction in Single-Crystal and Polycrystalline Al2O3 at High Temperatures

The electrical conductivity and ion/electron transference numbers in Al₃O₃ were determined in a sample configuration designed to eliminate influences of surface and gas-phase conduction on the bulk behavior. With decreasing O₂ partial pressure over single-crystal Al₂O₃ at 1000° to 1650°C, the conductivity decreased, then remained constant, and finally increased when strongly reducing atmospheres were attained. The intermediate flat region became dominant at the lower temperatures. The emf measurements showed predominantly ionic conduction in the flat region; the electronic conduction state is exhibited in the branches of both ends. In pure O₂ (1 atm) the conductivity above 1400°C was σ≃3×10³ exp (–80 kcal/ RT ) Ω⁻¹ cm⁻¹, which corresponds to electronic conductivity. Below 1400°C, the activation energy was <57 kcal, corresponding to an extrinsic ionic condition. Polycrystalline samples of both undoped hot-pressed Al₂O₃ and MgO-doped Al₂O₃ showed significantly higher conductivity because of additional electronic conduction in the grain boundaries. The gas-phase conduction above 1200°C increased drastically with decreasing O₂ partial pressure (below 10⁻¹⁰ atm).     

Thermodynamic Modeling of the Isomorphous Phase Diagrams in the Al2O3–Cr2O3 and V2O3–Cr2O3 Systems

The phase diagrams in the Al₂O₃–Cr₂O₃ and V₂O₃–Cr₂O₃ systems have been assessed by thermodynamic modeling with existing data from the literature. While the regular and subregular solution models were used in the Al₂O₃–Cr₂O₃ system to represent the Gibbs free energies of the liquid and solid phases, respectively, the regular solution model was applied to both phases in the V₂O₃–Cr₂O₃ system. By using the liquidus, solidus, and/or miscibility gap data, the interaction parameters of the liquid and solid phases were optimized through a multiple linear regression method. The phase diagrams calculated from these models are in good agreement with experimental data. Also, the solid miscibility gap and chemical spinodal in the V₂O₃–Cr₂O₃ system were estimated.     

Subsolidus Phase Relationships in the System Fe2O3–Al2O3–TiO2 between 1000° and 1300°C

Subsolidus phase equilibria in the system Fe₂O₃–Al₂O₃–TiO₂ were investigated between 1000° and 1300°C. Quenched samples were examined using powder X-ray diffraction and electron probe microanalytical methods. The main features of the phase relations were: (a) the presence of an M₃O₅ solid solution series between end members Fe₂TiO₅ and Al₂TiO₅, (b) a miscibility gap along the Fe₂O₃–Al₂O₃ binary, (c) an α-M₂O₃( ss ) ternary solid-solution region based on mutual solubility between Fe₂O₃, Al₂O₃, and TiO₂, and (d) an extensive three-phase region characterized by the assemblage M₃O₅+α-M₂O₃( ss ) + Cor( ss ). A comparison of results with previously established phase relations for the Fe₂O₃–Al₂O₃–TiO₂ system shows considerable discrepancy.