Effect of die material on engineering properties of dried pasta

Extruding wheat semolina dough through a Teflon die allows to process pasta with a smooth and even surface, whereas bronze die can be used to obtain a product with a rough texture. Little is known about the impact of the die material on pasta properties other than surface characteristics. Knowledge of pasta properties would be relevant to better understand pasta digestibility. The aim of this work was to analyse the impact of the die material on engineering properties of dried pasta. Pasta were processed with fine semolina using a pasta extruder equipped with a 2.5 mm Teflon or bronze die. They were dried inside an environmental chamber under a controlled atmosphere at 40 °C or 80 °C for 20 hours. Pasta shrinkage, porosity and effective moisture diffusivity were measured. Scanning electron microscopy (SEM) was performed to characterize the external structure of pasta. Results showed that extrusion with a bronze die induces the production of more porous and less dense pasta, but does not have an impact on pasta shrinkage and volumetric percentage of water lost replaced by air during drying. Effective moisture diffusivity coefficients were higher for pasta extruded with a bronze die compared to a Teflon die for both drying temperatures studied, which indicates that the use of a bronze die could induce a diminution of the drying time. SEM observations at 50X and 500X clearly showed that pasta microstructure was affected by processing conditions. These results highlight the importance of food processing and their impact on the microstructure and characteristics of food matrices. Since pasta can be regarded as a good matrix for the incorporation of bioactive compounds beneficial to health and well-being, further studies are needed to better understand how processing would affect pasta digestibility and the release of bioactive compounds in terms of bioaccessibility into the gastro-intestinal tract.     

Drying kinetics of whole durum wheat pasta according to temperature and relative humidity

Drying kinetics of bran-free and bran-rich pasta (whole durum) was determined according to temperature (40, 60 or 80 °C) and relative humidity (65%, 75% or 85%). Compared to temperature, relative humidity in drying chamber had a greater effect on pasta effective moisture diffusivity (α<0.01), and both parameters responded to a modified Arrhenius-type equation. Activation energy of pasta (11.4 kJ mol⁻¹) was lower than reported in the literature. Bran changed the course of pasta drying, depending on temperature and relative humidity. When relative humidity was higher than 75%, effective moisture diffusivity of bran-rich pasta decreased but the reverse was observed below 75%. Above 76 °C, equilibrium moisture content of bran-rich pasta was higher than bran-free pasta. In conclusion, optimal drying conditions for bran-rich pasta were different than standard (bran-free) pasta. Close control of relative humidity in pasta drying unit would be critical, especially under high relative humidity and high temperature conditions.     

Determination of effective moisture diffusivity and assessment of quality attributes of banana slices during drying

The influence of drying temperatures on the moisture diffusivity and quality attributes of the dried banana slices in terms of volatile compound, shrinkage, color, texture and microstructure were studied. Bananas with peel color index of 5 corresponding to yellow color with green tip were sliced into 3 mm thickness, dipped into ascorbic acid solution and dried at four temperatures of 70, 80, 90 and 100 °C. Drying rate of banana slices can be divided into two sub-drying periods, first and second falling rate periods. The effective diffusivity estimated by the optimization technique was found to decrease sharply with moisture content in the first falling rate period and changed slightly in the second falling rate period. High-temperature drying seems to provide lower loss of volatile compounds in the dried sample. Moreover, the dried banana was very porous, resulting in remarkably lower hardness value than that obtained from the low-temperature drying whilst the crispiness was not significantly different amongst the samples obtained at various drying temperatures. Although the textural property could be improved at high temperature, the product color was brown as manifested by the low L- and hue values in particular at the drying temperature of 100 °C.     

Modification of pasta structure induced by high drying temperatures. Effects on the in vitro digestibility of protein and starch fractions and the potential allergenicity of protein hydrolysates

The effects of drying on pasta structure, starch and protein digestibility and potential allergenicity were investigated. Pasta was dried at low (55 °C, LT), high (70 °C, HT) and very high temperature (90 °C) applied either at the beginning (VHT) or at the end of the drying profile (VHT_LM). Changes in dried and in cooked pasta structure were determined regarding protein solubility, thermal properties of starch, microscopic and rheological measurements. Changes were moderate up to 70 °C and increased at higher temperatures and especially for VHT_LM drying.     

Prediction of pasta drying process based on a thermogravimetric analysis

The drying process of durum wheat semolina dough was measured by thermogravimetry in the temperature and relative humidity ranges of 30–90 °C and 0–80%, respectively, in order to predict the drying process of pasta under any drying conditions. About 20% of the water was evaporated during the constant drying-rate period which has been ignored in previous studies. It is demonstrated that the constant drying-rate period should be taken into account in order to predict the drying curve with a high accuracy. The drying rate during the constant drying-rate period and the mass transfer coefficient estimated by the thermogravimetric analysis were expressed as functions of the temperature and relative humidity, and they were useful for predicting the drying processes of pasta under any drying conditions including the programmed ones.     

Effect of insoluble dietary fibre addition on technological,sensory, and structural properties of durum wheat spaghetti

Insoluble fibres are important in human health and disease prevention and can be incorporated into food. High fibre pasta prepared with bran is typically inferior quality compared to durum pasta. This study compared spaghetti prepared from durum semolina substituted with various amounts of either durum bran or germ (pollard) dried at high temperature. Pasta was evaluated for cooking properties, texture, sensory, fibre content, antioxidant status (AO) and in vitro starch digestibility to determine the dose producing acceptable quality. Pollard at 10% substitution had minimal impact on quality with higher AO and fibre. Above 30%, pasta had undesirable colour, sensory properties and higher starch digestion. Although bran substituted pasta had undesirable sensory and technological properties, especially at 30% incorporation, it does provide more dietary fibre and antioxidants than regular pasta and does not affect starch digestibility. Interestingly, a significant amount of AO was retained in the cooked pasta. The study illustrates the value of structural analysis to explain observed technological properties of the product with fibre inclusion.     

Quality of spaghetti pasta containing Mexican common bean flour (Phaseolus vulgaris L.)

The objective of this research was to study the effect of the addition of common bean flour to semolina on the cooking quality and total phenolic content of pasta. Pasta was obtained at three temperatures (60, 70 and 80 °C) and two levels of added common bean flour (15% and 30%); plain pasta (100% semolina) was used as control. Moisture, optimal cooking time, cooking loss, water absorption capacity, colour change, firmness and total phenolic and furosine contents were measured. The cooking time and water absorption were diminished in spaghetti pasta with added common bean flour; cooking loss increased and firmness decreased as a function of the bean flour percentage. A linear relationship between colour change and common bean flour content in pasta was found. Increases of furosine and phenolic contents in pasta with the addition of bean flour were observed.     

Moisture diffusivity of rough rice under infrared radiation drying

To design efficient infrared (IR) dryers for rough rice, it is important to understand the drying behavior of rough rice under IR heating. The objective of this study was to determine the moisture diffusivity of rough rice under IR heating followed by cooling. The effects of initial moisture content, rice temperature, drying bed thickness, tempering, and cooling methods on moisture diffusivity and moisture diffusivity coefficient were investigated. Samples of freshly harvested medium grain rice (M202 variety) with initial moisture content (MC) of 25.8, 31.2 and 33.8 g moisture/100 g dry solid were used. They were dried with IR radiation intensity of 5348 W/m², for six exposure times, 15, 30, 40, 60, 90 and 120 s. The tested drying bed thicknesses were single-layer, 5 mm and 10 mm. The unsteady diffusion equation based on Fick’s law and slope methods were used to describe moisture diffusivity. The results indicated that rough rice moisture diffusivities under IR heating and cooling were significantly affected by rice temperature and tempering treatment, respectively. High heating rate and moisture diffusivity were achieved with IR heating. It took only 60, 90 and 120 s to achieve about 60 °C rice temperature with corresponding moisture diffusivities of 4.8 × 10⁻⁹, 3.6 × 10 ⁻⁹ and 3.4 × 10⁻⁹ m²/s during heating for drying bed thicknesses of a single layer, 5 mm and 10 mm, respectively. The moisture diffusivity coefficients during heating and cooling of IR dried rice with tempering were much higher than those of convective drying, which reflected the high drying rate of the IR drying method.     

Ingredient composition and pasta:water cooking ratio affect cooking properties of nontraditional spaghetti

An experiment was conducted to determine the effect of different pasta:water ratios and nontraditional ingredients on the cooking properties of spaghetti. Spaghetti was made using semolina and semolina containing 20% (w/w) nontraditional (NT) ingredients (corn, flaxseed, lentil, oat, pinto bean and soybean flours). Pasta:water ratios evaluated were 13 g:400 mL, 27 g:400 mL and 48 g:400 mL. Addition of pasta caused a decline in cooking water temperature. The water temperature drop and recovery time to boiling (100 °C) varied with pasta:water ratio and with nontraditional ingredient in the spaghetti. These results were attributed to the calculated specific heat capacity of the ingredients incorporated in the spaghetti. Cooking time was reduced for all NT spaghetti with respect to the control sample and was longest when 48 g of pasta was cooked. Pasta:water ratio affected cooking loss but not cooked weight or cooked firmness. Cooking losses were greater with 13 g:400 mL compared to 48 g:400 mL.     

Sensitivity analysis of parameters affecting the drying behaviour of durum wheat pasta

In this work, a comprehensive model of pasta drying combining Neumann boundary conditions, differential shrinkage and with consideration of the constant drying rate period and falling drying rate period was investigated through sensitivity and uncertainty analysis. Results confirmed that shrinkage, moisture loss and drying rate during the constant drying rate period and external resistance to mass transfer did not have a significant impact on the predicted required drying time. The predicted required drying time was influenced predominantly by the effective moisture diffusion coefficient. A correlation to estimate the effective moisture diffusion coefficient was developed from published values and was used to predict the required drying time with an uncertainty of ±3.5 h at a 90% confidence interval. Since this magnitude of uncertainty is unreasonable for most industrial uses, accurate data collection of effective moisture diffusivity should be viewed as a major objective in pasta drying research.     

Fortification of pasta with split pea and faba bean flours: Pasta processing and quality evaluation

Nutritionally enhanced spaghetti was produced by adding high amounts (35% db) of legume flour (split pea or faba bean) to durum wheat semolina. The production of fortified pasta required an adaptation of the pasta making process (higher hydration level and mixing speed) to limit agglomeration of particles during mixing. Moreover, addition of legume flour induced a decrease in some pasta quality attributes (e.g. higher cooking loss, lower breaking energy). This could be attributed to the introduction of non-gluten proteins and insoluble fibres which weakened the overall structure of pasta. A modification of the sensorial properties including higher hardness and higher fracturability were also observed. Some quality attributes (e.g. lower cooking loss) of fortified pasta were improved by applying high and very high temperatures during the drying cycle, reflecting strengthening of the protein network. However, these treatments resulted in excessively firm and rubbery pasta according to the panelists.     

Drying of yellow pea starch on inert carriers: Drying kinetics,moisture diffusivity,and product quality

This study aimed at investigating the drying of yellow pea starch dispersions on inert solid carriers and determining the drying kinetics, moisture diffusivity and the product quality, quantified through damage index and final moisture content. Drying kinetics accomplished in a convective drying tunnel show that the overall mass transfer is controlled by internal migration of moisture within the starch particles. For a given inlet air temperature from 100 to 180 °C, the apparent diffusion coefficient derived from the drying curves increases exponentially with the instantaneous moisture content, with values ranging from 4 × 10⁻¹¹ to 3 × 10⁻⁸ m²/s. Due to low diffusivity and the thin coat formed on the surface of solid carriers, the resistance to internal diffusion is negligible as compared to the overall mass transfer resistance when drying of starch dispersions takes place on inert solid carriers. Drying of yellow pea starch dispersion on Teflon particles as inert carriers was studied in laboratory and pilot fast spouted bed dryer for inlet air temperatures from 140 to 240 °C, and initial solid content of 38%, mass (d.b.). The starch damage index for targeted product moisture content was below 2.5% in the inlet air temperature range from 120 to 210 °C, when atomizing from the bottom of dryer.     

How the inclusion of mushroom powder can affect the physicochemical characteristics of pasta

In this study, a partial substitution of durum wheat semolina with three different species of mushrooms (white button, shitake and porcini) was undertaken to increase the nutritional value of the pasta. The cooking properties and textural characteristics of the pasta produced were also determined. The results showed that the addition of mushroom powder increased the cooking loss, as well as firmness and resistance of the uniaxial tension of the pasta. Porcini mushroom incorporation significantly decreased the swelling index, water absorption index and moisture content values of the cooked pasta, while, for the white button and shiitake mushrooms, there was no noticeable effect on either index compared with the control sample (containing exclusively durum wheat semolina). The addition of shiitake mushroom powder resulted in pasta with the highest firmness and tensile strength.     

Diffusivity,shrinkage and simulated drying of litchi fruit (Litchi Chinensis Sonn.)

Litchi (Litchi Chinensis Sonn.) is an important commercial fruit in Thailand and Vietnam. Litchi fruit is consumed both as fresh and dried products. Also most of the export of litchi is in the form of dried whole litchi fruit. Thermo-physical properties and drying model of litchi fruit is important for optimum design of litchi dryer. This paper presents moisture diffusivity, shrinkage and finite element simulated drying of litchi fruit. The moisture diffusivities of litchi were determined by minimizing the sum of square of deviations between the predicted and experimental values of moisture content of thin layer drying under controlled conditions of air temperature and relative humidity. The components in the form of cylinder for seed and seed stalk and slab for seed coat, shell and flesh were dried in thin layers at the air temperatures of 50, 60, 70 and 80 °C and relative humidity in the range of 10–25%. The mean diffusivity of flesh, seed and shell of litchi fruit increased with temperature and was expressed by the Arrhenius-type equation, but the diffusivities of seed coat and seed stalk were independent of temperature. The moisture diffusivities of seed coat and seed stalk were much lower than those of the other parts of the litchi. The shrinkage of litchi fruit has also been determined experimentally and it was expressed as a function of moisture reduction. A two-dimensional finite element model has been developed to simulate moisture diffusion in litchi fruit during drying. Shrinkage of the flesh and different component diffusivities of litchi during drying were also taken into account. The finite element model was programmed in Compaq Visual FORTRAN version 6.5. This finite element model satisfactorily predicts the moisture diffusion during drying. Moisture contents in the different components in the litchi fruit during drying were also simulated. This study provides an understanding of the transport processes in the different components of the litchi fruit.     

Optimisation of resistant starch II and III levels in durum wheat pasta to reduce in vitro digestibility while maintaining processing and sensory characteristics

Foods with elevated levels of resistant starch (RS) may have beneficial effects on human health. Pasta was enriched with commercial resistant starches (RSII, Hi Maize™ 1043; RSIII, Novelose 330™) at 10%, 20% and 50% substitution of semolina for RSII and 10% and 20% for RSIII and compared with pasta made from 100% durum wheat semolina to investigate technological, sensory, in vitro starch digestibility and structural properties. The resultant RS content of pasta increased from 1.9% to ∼21% and was not reduced on cooking. Significantly, the results indicate that 10% and 20% RSII and RSIII substitution of semolina had no significant effects on pasta cooking loss, texture and sensory properties, with only a minimal reduction in pasta yellowness. Both RS types lowered the extent of in vitro starch hydrolysis compared to that of control pasta. X-ray diffraction and small-angle scattering verified the incorporation of RS and, compared to the control sample, identified enhanced crystallinity and a changed molecular arrangement following digestion. These results can be contrasted with the negative impact on pasta resulting from substitution with equivalent amounts of more traditional dietary fibre such as bran. The study suggests that these RS-containing formulations may be ideal sources for the preparation of pasta with reduced starch digestibility.     

Drying and quality characteristics of fresh and sugar-infused blueberries dried with infrared radiation heating

We evaluated the finished product quality and infrared (IR) drying characteristics of fresh and sugar-infused blueberries dried with a catalytic infrared (CIR) dryer. IR drying tests were conducted at four product temperatures (60, 70, 80, and 90 °C) to evaluate the drying rate and the color and texture of the finished product. Fresh blueberries dried with convective hot air drying at 60 °C were used as control for comparison. The experimental data of moisture changes during IR drying were modeled with eight different models, including Page, modified Page, Thompson, Newton, Wang and Singh, and Henderson and Pabis, and two models developed in this study. The Thompson model showed the best fit to all experimental data. The CIR drying produced firmer-texture products with much reduced drying time compared with hot air drying. For fresh blueberries, CIR drying conserved drying time by 44% at 60 °C. The effective moisture diffusivity ranged from 2.24 × 10⁻¹⁰ to 16.4 × 10⁻¹⁰ m²/s and from 0.61 × 10⁻¹⁰ to 3.84 × 10⁻¹⁰ m²/s for fresh and sugar-infused blueberries, respectively.     

From raw material to dish: pasta quality step by step

Pasta is a traditional Italian cereal‐based food that is popular worldwide because of its convenience, versatility, sensory and nutritional value. The aim of this review is to present a step‐by‐step guide to facilitate the understanding of the most important events that can affect pasta characteristics, directing the reader to the appropriate production steps. Owing to its unique flavor, color, composition and rheological properties, durum wheat semolina is the best raw material for pasta production. Although pasta is traditionally made from only two ingredients, sensory quality and chemical/physical characteristics of the final product may vary greatly. Starting from the same ingredients, there are a lot of different events in each step of pasta production that can result in the development of varieties of pasta with different characteristics. In particular, numerous studies have demonstrated the importance of temperature and humidity conditions of the pasta drying operation as well as the significance of the choice of raw material and operating conditions on pasta quality. © 2015 Society of Chemical Industry     

Influences of India’s Local Wheat Varieties and Additives on Quality of Pasta

The present study aims to explore the feasibility for utilization of semolina from Triticum aestivum and Triticum dicoccum in place of Triticum durum semolina in pasta processing. Pasta samples were prepared from the above mentioned wheat semolina with and without additives (ascorbic acid, dry gluten powder, hydroxy propyl methyl cellulose, and glycerol mono stearate) using lab scale extruder. Pasta samples were evaluated for pasting, protein profiles, cooking, texture, color, sensory, and microstructure parameters. The results indicated that T. aestivum semolina gave the lowest onset gelatinization temperature (66.9 °C) but the highest peak viscosity (1,053 BU). The T. aestivum pasta had a cream color (b = 15.69) while the T. dicoccum pasta was brownish (b = 11.91, a = 5.89). The cooking loss was more in the case of T. aestivum pasta (8.20%) compared with T. durum (6.90%) and T. dicoccum (7.12%) samples. Texture studies indicated that T. aestivum pasta had the least ratings on shear value (1.80 N) and overall sensory score of 6.21 N whereas shear value of 2.42 N and sensory scores of 6.89 after T. dicoccum pasta was comparable with that of T. durum pasta (2.46 N and 7.19 N). Scanning electron micrograph studies supported this. It was observed from the results obtained from gel filtration chromatograph that protein subunits play an important role in deciding pasta-making quality of different wheat species. The study also indicated that pasta quality of T. aestivum and T. dicoccum could be improved with unique combination of additives.     

Superheated steam drying characteristic and moisture diffusivity of distillers’ wet grains and condensed distillers’ solubles

Samples of distillers’ spent grains were prepared by blending different proportions of distillers’ wet grains (DWG) with condensed distillers’ solubles (CDS). Such samples when dried with superheated steam (SS) at 110, 130 and 160 °C showed typical behaviour of drying in the falling rate period. The overall moisture diffusivity (D_m) increased with a decrease in moisture content under all drying conditions. An increase in moisture diffusivity with respect to the SS temperature was also observed. For all drying conditions, the values of average diffusivities (D_m)_avg non-corrected for shrinkage ranged from 0.52 × 10⁻⁹ to 3.08 × 10⁻⁹ m²/s. For distillers’ spent grains of different ratios of DWG to CDS, the decrease in SS temperature from 160 to 110 °C caused a decrease in (D_m)_avg by 69-82%. Increasing the amount of CDS added to the DWG from 0% to 100% caused an increase in (D_m)_avg by 14-35% for the temperature range tested in this study. The values of (D_m)_avg corrected for shrinkage ranged from 0.17 × 10⁻⁹ to 0.86 × 10⁻⁹ m²/s for all drying conditions studied. The decrease in SS temperature from 160 to 110 °C caused a decrease in (D_m)_avg by 70-74%. Not much differences were observed for the same drying temperatures and different ratios of DWG to CDS. The differences between the values of average overall moisture diffusivity (D_m)_avg corrected and non-corrected for shrinkage were significant, nearly one order of magnitude.