A comprehensive review and evaluation of permutation flowshop heuristics to minimize flowtime

In recent years, a large number of heuristics have been proposed for the minimization of the total or mean flowtime/completion time of the well-known permutation flowshop scheduling problem. Although some literature reviews and comparisons have been made, they do not include the latest available heuristics and results are hard to compare as no common benchmarks and computing platforms have been employed. Furthermore, existing partial comparisons lack the application of powerful statistical tools. The result is that it is not clear which heuristics, especially among the recent ones, are the best. This paper presents a comprehensive review and computational evaluation as well as a statistical assessment of 22 existing heuristics. From the knowledge obtained after such a detailed comparison, five new heuristics are presented. Careful designs of experiments and analyses of variance (ANOVA) techniques are applied to guarantee sound conclusions. The comparison results identify the best existing methods and show that the five newly presented heuristics are competitive or better than the best performing ones in the literature for the permutation flowshop problem with the total completion time criterion.     

Minimising total tardiness in the m-machine flowshop problem: A review and evaluation of heuristics and metaheuristics

In this work, a review and comprehensive evaluation of heuristics and metaheuristics for the m-machine flowshop scheduling problem with the objective of minimising total tardiness is presented. Published reviews about this objective usually deal with a single machine or parallel machines and no recent methods are compared. Moreover, the existing reviews do not use the same benchmark of instances and the results are difficult to reproduce and generalise. We have implemented a total of 40 different heuristics and metaheuristics and we have analysed their performance under the same benchmark of instances in order to make a global and fair comparison. In this comparison, we study from the classical priority rules to the most recent tabu search, simulated annealing and genetic algorithms. In the evaluations we use the experimental design approach and careful statistical analyses to validate the effectiveness of the different methods tested. The results allow us to clearly identify the state-of-the-art methods.     

A cooperative dispatching approach for minimizing mean tardiness in a dynamic flowshop

Cooperative Dispatching is a real-time scheduling methodology, which consults downstream machines before making a job dispatching decision on any given machine. This paper proposes such an approach for minimizing the mean tardiness in a dynamic flowshop where new jobs arrive continuously, at random points in time, throughout the production cycle. Cooperative Dispatching is based on the idea that individual machines act self-interestedly, with the objective of optimizing their local performance criteria. A consulted machine attempts to influence upstream dispatching decisions in a manner that promotes its ability to minimize its total local tardiness. A machine's influence in the dispatching decision depends on current congestion and due-date tightness levels in the shop. A multiple regression model is proposed to help determine the weight a consulted machine's preferences will carry in the dispatching decision. Conflicting demands from the different machines are resolved by a minimum regret decision procedure, which aims to minimize the aggregate deviation from the consulted machines' preferences. The winning candidate that ultimately emerges from this procedure is the job that is dispatched. A comparative analysis to evaluate the performance of cooperative dispatching, compared to six other dispatching rules that are commonly favoured for tardiness-based criteria, is performed by means of simulation, using randomly generated test problems. Computational results indicate that Cooperative Dispatching outperforms the other dispatching rules, across a broad range of flowshop congestion and due-date tightness levels.     

Scheduling in a two-machine flowshop for the minimization of the mean absolute deviation from a common due date

This paper addresses the minimization of the mean absolute deviation from a common due date in a two-machine flowshop scheduling problem. We present heuristics that use an algorithm, based on proposed properties, which obtains an optimal schedule for a given job sequence. A new set of benchmark problems is presented with the purpose of evaluating the heuristics. Computational experiments show that the developed heuristics outperform results found in the literature for problems up to 500 jobs.     

Minimizing the bicriteria of makespan and maximum tardiness with an upper bound on maximum tardiness

This paper studies the flowshop scheduling problem with a complex bicriteria objective function. A weighted sum of makespan and maximum tardiness subject to a maximum tardiness threshold value is to be optimized. This problem, with interesting potential applications in practice, has been sparsely studied in the literature. We propose global and local dominance relationships for the three-machine problem and a fast and effective genetic algorithm (GA) for the more general m$m$-machine case. The proposed GA incorporates a novel three-phase fitness assignment mechanism specially targeted at dealing with populations in which both feasible as well as infeasible solutions might coexist. Comprehensive computational and statistical experiments show that the proposed GA outperforms the two most effective existing heuristics by a considerable margin in all scenarios. Furthermore, the proposed GA is also faster and able to find more feasible solutions. It should be noted that when the weight assigned to maximum tardiness is zero, then the problem is reduced to minimizing makespan subject to a maximum tardiness threshold value. Heuristics for both problems have been provided in the literature recently but they have not been compared. Another contribution of this paper is to compare these recent heuristics with each other.     

Heuristic algorithms for preemptive scheduling in a two-stage hybrid flowshop with additional renewable resources at each stage

This paper deals with the problem of preemptive scheduling in a two-stage flowshop with parallel unrelated machines and renewable resources at both the stages. The resource requirements are of a 0–1 type. The objective is the minimization of makespan. The problem is NP-hard. Four heuristic algorithms using linear programming are proposed for solving this problem. Performance of the algorithms is analyzed experimentally by comparing heuristic solutions with the lower bound on the optimal makespan. Statistical comparative analysis of the developed algorithms is carried out. The results of a computational experiment show that the proposed algorithms are able to produce good quality solutions in a small amount of computation time.     

A new heuristic for scheduling the two-stage flowshop with additional resources

This paper deals with the problem of preemptive scheduling in a two-stage flowshop with parallel unrelated machines at the first stage and a single machine at the second stage. At the first stage, jobs use some additional resources which are available in limited quantities at any time. The resource requirements are of 0–1 type. The objective is the minimization of makespan. The problem is NP-hard. Heuristic algorithms are proposed which solve to optimality the resource constrained scheduling problem at the first stage of the flowshop, and at the same time, minimize the makespan in the flowshop by selecting appropriate jobs for simultaneous processing. Several rules of job selection are considered. The performance of the proposed heuristic algorithms is analyzed by comparing solutions with the lower bound on the optimal makespan. The extensive computational experiment shows that the proposed heuristic algorithms are able to produce near-optimal solutions in short computational time.     

A hybrid TP+PLS algorithm for bi-objective flow-shop scheduling problems

This paper presents a new, carefully designed algorithm for five bi-objective permutation flow shop scheduling problems that arise from the pairwise combinations of the objectives (i) makespan, (ii) the sum of the completion times of the jobs, and (iii) both, the weighted and non-weighted total tardiness of all jobs. The proposed algorithm combines two search methods, two-phase local search and Pareto local search, which are representative of two different, but complementary, paradigms for multi-objective optimization in terms of Pareto-optimality. The design of the hybrid algorithm is based on a careful experimental analysis of crucial algorithmic components of these two search methods. We compared our algorithm to the two best algorithms identified, among a set of 23 candidate algorithms, in a recent review of the bi-objective permutation flow-shop scheduling problem. We have reimplemented carefully these two algorithms in order to assess the quality of our algorithm. The experimental comparison in this paper shows that the proposed algorithm obtains results that often dominate the output of the two best algorithms from the literature. Therefore, our analysis shows without ambiguity that the proposed algorithm is a new state-of-the-art algorithm for the bi-objective permutation flow-shop problems studied in this paper.     

An improved NEH-based heuristic for the permutation flowshop problem

NEH is an effective heuristic for solving the permutation flowshop problem with the objective of makespan. It includes two phases: generate an initial sequence and then construct a solution. The initial sequence is studied and a strategy is proposed to solve job insertion ties which may arise in the construct process. The initial sequence which is generated by combining the average processing time of jobs and their standard deviations shows better performance. The proposed strategy is based on the idea of balancing the utilization among all machines. Experiments show that using this strategy can improve the performance of NEH significantly. Based on the above ideas, a heuristic NEH-D (NEH based on Deviation) is proposed, whose time complexity is O(mn²), the same as that of NEH. Computational results on benchmarks show that the NEH-D is significantly better than the original NEH.     

Scheduling permutation flowshops with initial availability constraint: Analysis of solutions and constructive heuristics

In this paper, we address the problem of scheduling a set of jobs in a flowshop with makespan objective. In contrast to the usual assumption of machine availability presented in most research, we consider that machines may not be available at the beginning of the planning period, due to processing of previously scheduled jobs. We first formulate the problem, analyse the structure of solutions depending on a number of factors (such as machines, jobs, structure of the processing times, availability vectors, etc.), and compare it with its classical counterpart. Results indicate that the problem under consideration presents a different structure of solutions, and that it is easier than the classical permutation flowshop problem. In view of these results, we propose and test a number of fast heuristics for the problem.     

Note on “Single-machine and flowshop scheduling with a general learning effect model” and “Some single-machine and m-machine flowshop scheduling problems with learning considerations”

In this note, we show that the main results in the two papers [C.C. Wu, W.C. Lee, Single-machine and flowshop scheduling with a general learning effect model, Computers and Industrial Engineering 56 (2009) 1553-1558, W.C. Lee, C.C. Wu, Some single-machine and m-machine flowshop scheduling problems with learning considerations, Information Sciences 179 (2009) 3885-3892] are incorrect.     

Some single-machine and m-machine flowshop scheduling problems with learning considerations

Scheduling with learning effect has drawn many researchers’ attention since Biskup [D. Biskup, Single-machine scheduling with learning considerations, European Journal of Opterational Research 115 (1999) 173-178] introduced the concept of learning into the scheduling field. Biskup [D. Biskup, A state-of-the-art review on scheduling with learning effect, European Journal of Opterational Research 188 (2008) 315-329] classified the learning approaches in the literature into two main streams. He claimed that the position-based learning seems to be a realistic model for machine learning, while the sum-of-processing-time-based learning is a model for human learning. In some realistic situations, both the machine and human learning might exist simultaneously. For example, robots with neural networks are used in computers, motor vehicles, and many assembly lines. The actions of a robot are constantly modified through self-learning in processing the jobs. On the other hand, the operators in the control center learn how to give the commands efficiently through working experience. In this paper, we propose a new learning model that unifies the two main approaches. We show that some single-machine problems and some specified flowshop problems are polynomially solvable.     

Some scheduling problems with sum-of-processing-times-based and job-position-based learning effects

In this paper we introduce a new scheduling model with learning effects in which the actual processing time of a job is a function of the total normal processing times of the jobs already processed and of the job’s scheduled position. We show that the single-machine problems to minimize makespan and total completion time are polynomially solvable. In addition, we show that the problems to minimize total weighted completion time and maximum lateness are polynomially solvable under certain agreeable conditions. Finally, we present polynomial-time optimal solutions for some special cases of the m-machine flowshop problems to minimize makespan and total completion time.