Catalytic activation of ceramic filter elements for combined particle separation, NOx removal and VOC total oxidation

The development of a catalytically active filter element for combined particle separation and NO_x removal or VOC total oxidation, respectively, is presented. For NO_x removal by selective catalytic reduction (SCR) a catalytic coating based on a TiO₂–V₂O₅–WO₃ catalyst system was developed on a ceramic filter element. Different TiO₂ sols of tailor-made mean particle size between 40 and 190 nm were prepared by the sol–gel process and used for the impregnation of filter element cylinders by the incipient wetness technique. The obtained TiO₂-impregnated sintered filter element cylinders exhibit BET surface areas in the range between 0.5 and 1.3 m²/g. Selected TiO₂-impregnated filter element cylinders of high BET surface area were catalytically activated by impregnation with a V₂O₅ and WO₃ precursor solution. The obtained catalytic filter element cylinders show high SCR activity leading to 96% NO conversion at 300 °C, a filtration velocity of 2 cm/s and an NO inlet concentration of 500 vol.-ppm. The corresponding differential pressures fulfill the requirements for typical hot gas filtration applications. For VOC total oxidation, a TiO₂-impregnated filter element support was catalytically activated with a Pt/V₂O₅ system. Complete oxidation of propene with 100% selectivity to CO₂ was achieved at 300 °C, a filtration velocity of 2 cm/s and a propene inlet concentration of 300 vol.-ppm.     

Ag-Fe_2O_3-V_2O_5/TiO_2催化剂制备及其甲基吡啶催化氧化脱甲基性能

针对甲基吡啶氧化脱甲基反应,以TiO_2为载体经浸渍法制备Ag-Fe_2O_3-V_2O_5/TiO_2催化剂,结合结构表征和催化剂性能评价,考察制备条件对其催化甲基吡啶氧化脱甲基性能的影响。结果表明,通过Fe_2O_3改性可以提高Ag-V_2O_5/TiO_2催化剂对3-甲基吡啶氧化脱甲基化反应的催化性能,其作用主要是抑制V_2O_5团聚,促进V物种的分散。同时,锐钛矿相TiO_2载体表面B酸中心有利于催化3-甲基吡啶脱甲基,提高产物吡啶选择性。经实验优化,Ag-Fe_2O_3-V_2O_5/TiO_2催化剂适宜制备条件为:焙烧温度450℃、焙烧时间4 h、V_2O_5和Ag的负载质量分数分别为15%和1.5%、Fe与V物质的量比1∶2。在优化条件下,吡啶收率与选择性最高可达到62.97%和78.75%。     

Oxidation of carbon black over various Pt/MOx/SiC catalysts

Catalytic activities of various Pt/MO_x/SiC systems for carbon oxidation under simulated diesel exhaust gas were investigated in temperature-programmed reactions. When Pt/MO_x (MO_x=TiO₂, ZrO₂, Al₂O₃) was loaded onto silicon carbide (SiC), the oxidation activities became higher than those of Pt/MO_x alone or other Pt/MO_x/SiC systems (MO_x=Ta₂O₅, WO₃, Nb₂O₅, SnO₂, SiO₂, CeO₂, MoO₃, V₂O₅). Among them, Pt/TiO₂/SiC exhibited the highest activity. We discuss the activity of MO_x=TiO₂, ZrO₂, and Al₂O₃ in connection with NO oxidation activity, adsorption of sulfate onto the support, Pt dispersion, and specific surface area of the catalyst. Furthermore, we investigated the catalytic performance of Pt/TiO₂/SiC in more detail under isothermal conditions and in a staged arrangement.     

SO2 resistant antimony promoted V2O5/TiO2 catalyst for NH3-SCR of NOx at low temperatures

To get the low temperature sulfur resistant V₂O₅/TiO₂ catalysts quantum chemical calculation study was carried out. After selecting suitable promoters (Se, Sb, Cu, S, B, Bi, Pb and P), respective metal promoted V₂O₅/TiO₂ catalysts were prepared by impregnation method and characterized by X-ray diffraction (XRD) and Brunner Emmett Teller surface area (BET-SA). Se, Sb, Cu, S promoted V₂O₅/TiO₂ catalysts showed high catalytic activity for NH₃ selective catalytic reduction (NH₃-SCR) of NO_x carried at temperatures between 150 and 400 °C. The conversion efficiency followed in the order of Se > Sb > S > V₂O₅/TiO₂ > Cu but Se was excluded because of its high vapor pressure. An optimal 2 wt% ‘Sb’ loading was found over V₂O₅/TiO₂ for maximum NO_x conversion, which also showed high resistance to SO₂ in presence of water when compared to other metal promoters. In situ electrical conductivity measurement was carried out for Sb(2%)/V₂O₅/TiO₂ and compared with commercial W(10%)V₂O₅/TiO₂ catalyst. High electrical conductivity difference (ΔG) for Sb(2%)/V₂O₅/TiO₂ catalyst with temperature was observed. SO₂ deactivation experiments were carried out for Sb(2%)/V₂O₅/TiO₂ and W(10%)/V₂O₅/TiO₂ at a temperature of 230 °C for 90 h, resulted Sb(2%)/V₂O₅/TiO₂ was efficient catalyst. BET-SA, X-ray photoelectron spectroscopy (XPS) and carbon, hydrogen, nitrogen and sulfur (CHNS) elemental analysis of spent catalysts well proved the presence of high ammonium sulfate salts over W(10%)/V₂O₅/TiO₂ than Sb(2%)/V₂O₅/TiO₂ catalyst.     

A comparative study of the water-gas shift activity of Pt catalysts supported on single (MOx) and composite (MOx/Al2O3, MOx/TiO2) metal oxide carriers

The water-gas shift (WGS) activity of platinum catalysts dispersed on a variety of single metal oxides as well as on composite MO_x/Al₂O₃ and MO_x/TiO₂ supports (M = Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, La, Ce, Nd, Sm, Eu, Gd, Ho, Er, Tm) has been investigated in the temperature range of 150–500 °C, using a feed composition consisting of 3% CO an 10% H₂O. For Pt catalysts supported on single metal oxides, it has been found that both the apparent activation energy of the reaction and the intrinsic rate depend strongly on the nature of the support. In particular, specific activity of Pt at 250 °C is 1–2 orders of magnitude higher when supported on “reducible” compared to “irreducible” metal oxides. For composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts, it is shown that the presence of MO_x results in a shift of the CO conversion curve toward lower reaction temperatures, compared to that obtained for Pt/Al₂O₃ or Pt/TiO₂, respectively. The specific reaction rate is in most cases higher for composite catalysts and varies in a manner which depends on the nature, loading, and primary crystallite size of dispersed MO_x. Results are explained by considering that reducibility of small oxide particles increases with decreasing crystallite size, thereby resulting in enhanced WGS activity. Therefore, evidence is provided that the metal oxide support is directly involved in the WGS reaction mechanism and determines to a significant extent the catalytic performance of supported noble metal catalysts. Results of catalytic performance tests obtained under realistic feed composition, consisting of 3% CO, 10% H₂O, 20% H₂ and 6% CO₂, showed that certain composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts are promising candidates for the development of active WGS catalysts suitable for fuel cell applications.     

The structure analysis of MoOx/TiO2(110) by polarization-dependent total-reflection fluorescence X-ray absorption fine structure

The surface structure analysis of a model catalyst MoO_x/TiO₂(110) was for the first time performed by polarization-dependent total-reflection fluorescence X-ray absorption fine structure (PTRF-XAFS) in three different directions of the crystal surface. Two samples of MoO_x/TiO₂(110) were prepared by an impregnation of (NH₄)₆Mo₇O₂₄·4H₂O using ultra high purity water and normal distilled water. The PTRF-XAFS analysis revealed that anisotropic Mo dimer species was preferentially formed on the TiO₂(110) surface, with Mo–Mo bond (0.335 nm) parallel to the direction when the ultra high purity water was used as the solvent. On the other hand, the Mo oxide on the surface prepared using normal distilled water had a symmetric tetrahedral structure (MoO₄) with Mo–O of 0.176 nm, which was due to the coexistence of alkaline metals at the surface.     

Ce1−xCuxO2−x/Al2O3/FeCrAl catalysts for catalytic combustion of methane

A series of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts (x = 0–1) were prepared. The structure of the catalysts was characterized using XRD, SEM and H₂-TPR. The catalytic activity of the catalysts for the combustion of methane was evaluated. The results indicated that in the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts the surface phase structure were the Ce_1−xCu_xO_2−x solid solution, -Al₂O₃ and γ-Al₂O₃. The surface particle shape and size were different with the variety of the molar ratio of Ce to Cu in the Ce_1−xCu_xO_2−x solid solution. The Cu component of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts played an important role to the catalytic activity for the methane combustion. There were the stronger interaction among the Ce_1−xCu_xO_2−x solid solution and the Al₂O₃ washcoats and the FeCrAl support.     

The catalytic activity of FeOx/ZrO2 for the abatement of NO with propene in the presence of O2

FeO_x/ZrO₂ samples, prepared by impregnation with Fe(NO₃)₃, were characterised by means of DRS, XRD, FTIR, redox cycles and volumetric CO adsorption. Volumetric CO adsorption, combined with FTIR, showed that 45% of iron in the sample containing 2.8 Fe atoms nm⁻² was capable of forming iron carbonyls. DRS evidenced Fe₂O₃ on samples with Fe-content≥2.8 atoms nm⁻². The selective catalytic reduction of NO with C₃H₆ in the presence of O₂ was studied with a reactant mixture containing NO=4000 ppm, C₃H₆=4000 ppm, O₂=2%. The dependence on iron-content suggests that only isolated iron, prevailing in dilute FeO_x/ZrO₂, is active for NO reduction, whereas iron on the surface of small oxide particles, prevailing in concentrated FeO_x/ZrO₂, is active for C₃H₆ combustion.     

Design of a novel bifunctional catalyst IrFe/Al2O3 for preferential CO oxidation

In this study, a novel bifunctional catalyst IrFe/Al₂O₃, which is very active and selective for preferential oxidation of CO under H₂-rich atmosphere, has been developed. When the molar ratio of Fe/Ir was 5/1, the IrFe/Al₂O₃ catalyst performed best, with CO conversion of 68% and oxygen selectivity towards CO₂ formation of 86.8% attained at 100 °C. It has also been found that the impregnation sequence of Ir and Fe species on the Al₂O₃ support had a remarkable effect on the catalytic performance; the activity decreased following the order of IrFe/Al₂O₃ > co-IrFe/Al₂O₃ > FeIr/Al₂O₃. The three catalysts were characterized by XRD, H₂-TPR, FT-IR and microcalorimetry. The results demonstrated that when Ir was supported on the pre-formed Fe/Al₂O₃, the resulting structure (IrFe/Al₂O₃) allowed more metallic Ir sites exposed on the surface and accessible for CO adsorption, while did not interfere with the O₂ activation on the FeO_x species. Thus, a bifunctional catalytic mechanism has been proposed where CO adsorbed on Ir sites and O₂ adsorbed on FeO_x sites; the reaction may take place at the interface of Ir and FeO_x or via a spill-over process.     

EPR spectroscopic characterization of DeNOx and SO2 oxidation catalysts and model systems

The industrial SO₂ oxidation catalyst VK69 deactivates at around 440°C in a 10% SO₂, 11% O₂, 79% N₂ gas mixture. In situ EPR measurements show that the deactivation is caused by the precipitation of V(IV) compounds. DeNO_x catalysts based on V₂O₅/TiO₂, the TiO₂ support, analytical grade anatase and transition metal-exchanged Al-PILCs (pillared clay) have been characterized by EPR spectroscopy and the catalytic activity of the catalysts monitored up to 500°C. Depending on the exchanged metal ion, a relatively large temperature range for the catalytic activity towards the SCR reaction was observed.     

Polyfunctionality of DeNOx catalysts in other pollutant abatement

The total oxidation of o-dichlorobenzene over differently loaded V₂O₅/TiO₂-based catalytic materials was studied. A series of vanadium-supported catalysts have been prepared, by incipient wetness impregnation, on different commercial supports (bare TiO₂, TiO₂/WO₃ and TiO₂/WO₃/SiO₂). The prepared materials were characterized by XRD, H₂-TPR, Raman spectroscopy and surface area measurements. All the catalysts exhibited high oxidation activity and the content of vanadium in the system was demonstrated to be important in controlling the catalyst activity and selectivity. Isolated and well-dispersed vanadium sites resulted beneficial for o-DCB conversion. Thus, in spite of the lower ability of SiO₂ to spread metal oxides the higher resistance to sintering of silica-containing materials also at high vanadium content, favors VO_x dispersion and leads to superior catalytic performance. Nevertheless, the presence of tungsten on the support and of high amount of vanadium also lead to the formation of partial oxidation products. In particular, dichloromaleic anhydride was formed and its production seems to be connected to the distribution of acidic sites.     

The structures of VOx/MOx and alkali-VOx/MOx catalysts and their catalytic performances for soot combustion

Vanadium oxides supported on γ-Al₂O₃, SiO₂, TiO₂, and ZrO₂ were studied on their molecular structures and reactive performances for soot combustion. To investigate the effect of different alkali metals on the structures and reactivities of supported-vanadium oxide catalysts, they were doped into the V₄/TiO₂ catalyst which had the best intrinsic activity for soot combustion in the selected supported vanadium oxide catalysts. The experimental results demonstrated that the catalytic properties of these catalysts depended on the vanadium loading amount, support nature, and the presence or the absence of alkali metals. The spectroscopic analysis (FT-IR and UV–vis) and H₂-TPR results revealed that the higher activity of alkali-promoted vanadium oxide catalysts could be related to the ability of alkali metal promoting the redox cycle of the active vanadyl species. TG results showed that adding alkali to V_m/TiO₂ catalyst was beneficial to lowering their melting points. Low melting points could ensure the good surface atom migration ability, which would improve the contact between the catalyst and soot. Due to the alkali metal components promoting the redox ability and the mobility of the catalysts, alkali-modified vanadium oxide catalysts could remarkably improve their catalytic activities for soot combustion. The catalytic activity order for soot combustion followed Li > Na > K > Rb > Cs in the catalyst system of alkali-V₄/TiO₂, and the reason why it followed this sequence was discussed.     

Fe2O3对V2O5-WO3/TiO2催化剂表面性质及其性能的影响

催化剂是选择性催化还原(SCR)脱硝技术的核心,研究Fe对钒钛系SCR催化剂脱硝活性及SO₂/SO₃转化率的影响具有重要意义。采用等体积浸渍法制备了不同Fe/V质量比的Fe₂O₃-V₂O₅-WO₃/TiO₂催化剂,并进行表征,研究Fe对钒钛系SCR催化剂脱硝活性及SO₂/SO₃转化率的影响,并讨论Fe对于钒钛系SCR催化剂表面性质的影响。结果表明,随着催化剂表面Fe₂O₃含量增加,催化剂的脱硝效率及二氧化硫氧化率均是先上升后下降,当Fe/V质量比为3.0时,催化剂的脱硝效率和二氧化硫氧化率均达到最大值91.78%、1.01%。XPS及H₂-TPR结果表明,随着Fe₂O₃含量增加,催化剂表面钒活性组分的相对含量及V⁴⁺/V⁵⁺比减小,催化剂表面吸附氧(O_α)浓度增加,催化剂的氧化能力增强。NO-TPD结果表明,随着Fe₂O₃含量增加,催化剂表面吸附NO的能力增强。     

Hydrodesulfurization of dibenzothiophenes over molybdenum catalyst supported on TiO2–Al2O3

Composite types of TiO₂–Al₂O₃ supports, which are γ-aluminas coated by titania, have been prepared by chemical vapor deposition (CVD), using TiCl₄ as a precursor. Then supported molybdenum catalysts have been prepared by an impregnation method. As supports, we employed γ-alumina, anatase types of titania, and composite types of TiO₂–Al₂O₃ with different loadings of TiO₂. We studied the conversion of Mo from oxidic to sulfidic state through sulfurization by X-ray photoelectron spectroscopy (XPS). The obtained spectra unambiguously revealed the higher reducibility from oxidic to sulfidic molybdenum species on the TiO₂ and TiO₂–Al₂O₃ supports compared to that on the Al₂O₃ support. Higher TiO₂ loadings of the TiO₂–Al₂O₃ composite support led to higher reducibility for molybdenum species. Furthermore, the catalytic behavior of supported molybdenum catalysts has been investigated for hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the TiO₂–Al₂O₃ supported Mo catalysts, in particular for the 4,6-dimethyl-DBT, is much higher than that obtained over Al₂O₃ supported Mo catalyst. The ratio of the corresponding cyclohexylbenzene (CHB)/biphenyl (BP) derivatives is increased over the Mo/TiO₂–Al₂O₃. This indicates that the prehydrogenation of an aromatic ring plays an important role in the HDS of DBT derivatives over TiO₂–Al₂O₃ supported catalysts.     

Structure–reactivity relationships in VOx/TiO2 catalysts for the oxyhydrative scission of 1-butene and n-butane to acetic acid as examined by in situ-spectroscopic methods and catalytic tests

Different VO_x/TiO₂ catalyst have been catalytically tested and studied by in situ-spectroscopic methods (FT-IR, UV/vis, EPR) in the oxyhydrative scission (OHS) of 1-butene and n-butane to acetic acid (AcOH). While 1-butene OHS follows the sequence butene → butoxide → ketone → AcOH/acetate with a multitude of side products also formed, n-butane OHS leads to AcOH, CO_x and H₂O only. Water vapour in the feed improves AcOH selectivity by blocking adsorption sites for acetate. The admixture of Sb₂O₃ was found to improve AcOH selectivity which is due to deeper V reduction under steady state conditions and lowering of surface acidity. VO_x/TiO₂ catalysts with sulfate-containing anatase are the most effective ones. Covalently bonded sulfate at the catalyst surface causes specific bonding of VO_x, stabilizes active V species and ensures their high dispersity.     

Enhanced high-potential and elevated-temperature cycling stability of LiMn2O4 cathode by TiO2 modification for Li-ion battery

The surface of spinel LiMn₂O₄ was modified with TiO₂ by a simple sol–gel method to improve its electrochemical performance at elevated temperatures and higher working potentials. Compared with pristine LiMn₂O₄, surface-modification improved the cycling stability of the material. The capacity retention of TiO₂-modified LiMn₂O₄ was more than 85% after 60 cycles at high potential cycles between 3.0 and 4.8 V at room temperature and near to 90% after 30 cycles at elevated temperature of 55 °C at 1C charge–discharge rate. SEM studies shows that the surface morphology of TiO₂-modified LiMn₂O₄ was different from that of pristine LiMn₂O₄. Powder X-ray diffraction indicated that spinel was the only detected phase in TiO₂-modified LiMn₂O₄. Introduction of Ti into LiMn₂O₄ changed the electronic structures of the particle surface. Therefore a surface solid compound of LiTi_xMn_2−xO₄ may be formed on LiMn₂O₄. The improved electrochemical performance of surface-modified LiMn₂O₄ was attributed to the improved stability of crystalline structure and the higher Li⁺ conductivity.     

Deactivation studies of the SCR of NOx with hydrocarbons on Co-mordenite monolithic catalysts

The catalytic reduction of NO_x with hydrocarbons (butane or methane) on CoMOR washcoated monolithic catalysts was studied in the presence of steam and excess oxygen. The significant changes observed in the catalytic behavior of CoMOR powder and monoliths depended essentially on the hydrocarbon nature (carbon number) and the concentration of water in the feed. When the reducing agent was methane, a low concentration of water (2%) decreased the NO to N₂ conversion. However, when butane was used instead of methane, the maximum NO_x conversions increased from 50 to 58% and from 52 to 64% for the CoMOR powder and monolith, respectively. The presence of water inhibited the NO adsorption when the reducing agent was methane but when butane was used, water helped to remove the surface-carbon deposits as indicated by TPO and XPS results. This fact explains the increase observed in the NO_x conversion. The characterization with TPR and UV–vis spectroscopy showed that the main Co species present in the selective catalysts were the Co(II) ions exchanged at different sites of the mordenite and highly dispersed Co_xO_y moieties. More rigorous reaction conditions, i.e. 10% of water, led to the irreversible deactivation with both reductants. The Co₃O₄ phase was detected in all the deactivated powder and monolithic catalysts. The Co₃O₄ spinel was formed from the cobalt ion migration, which was promoted in wet atmosphere. In addition, for monolithic catalysts washcoated with CoMOR, the silica binder inhibited the water deactivation effect probably due to the silica–cobalt interaction, as a Co_xO_ySi silicate.     

Probing the catalytic activity of M-N4−xOx embedded graphene for the oxygen reduction reaction by density functional theory

In this work, the detailed oxygen reduction reaction (ORR) catalytic performance of M-N_4−xO_x (M= Fe, Co, and Ni; x = 1–4) has been explored via the detailed density functional theory method. The results suggest that the formation energy of M-N_4−xO_x shows a good linear relationship with the number of doped O atoms. The adsorption manner of O₂ on M-N_4−xO_x changed from end-on (x = 1 and 2) to side-on (x = 3 and 4), and the adsorption strength gradually increased. Based on the results for binding strength of ORR intermediates and the Gibbs free energy of ORR steps on the studied catalysts, we screened out two highly active ORR catalysts, namely Co-N₃O₁ and Ni-N₂O₂, which possess very small overpotentials of 0.27 and 0.32 V, respectively. Such activities are higher than the precious Pt catalyst. Electronic structure analysis reveals one of the reasons for the higher activity of Co-N₃O₁ and Ni-N₂O₂ is that they have small energy gaps and moderate highest occupied molecular orbital energy levels. Furthermore, the results of the density of states reveal that the O doping can improve the electronic structure of the original catalyst to tune the adsorption of the ORR intermediates.     

NOx storage-reduction catalysts based on hydrotalcite: Effect of Cu in promoting resistance to deactivation

Novel NO_x storage-reduction (NO_xSR) catalysts prepared by Pt and/or Cu impregnation of Mg–Al (60:40) hydrotalcite (HT)-type compounds show better performances in NO_x storage than Pt–Ba/Al₂O₃ Toyota-type NO_xSR catalysts at reaction temperatures lower than 250 °C. The presence of Pt or Cu considerably enhances the activity, with the former more active. The nature of the HT source, however, also influences performance. The co-presence of Pt and Cu slightly worsens the low temperature activity, but considerably promotes the resistance to deactivation after severe hydrothermal treatment and in the presence of SO₂. This effect is attributed to both the possibility of formation of a Pt–Cu alloy after reduction, and the modification of the HT induced during the deposition of Cu. The overall Pt–Cu/HT performances are thus superior to those of the Pt–Ba/Al₂O₃ Toyota-type NO_xSR catalysts.     

Effect of rhodium on the properties of bifunctional MxOy/ZrO2 catalysts in the reduction of nitrogen oxides by hydrocarbons

The catalytic properties of transition metal oxides (Cr, Ce, and Co) supported on ZrO₂ synthesized by various methods, as well as the effect of rhodium on the performance of the M_xO_y/ZrO₂ oxide systems in NO reduction with hydrocarbons (methane, propane–butane mixture, and propene) were studied. Scanning electron microscopy, ammonia thermoprogrammed desorption (NH₃-TPD), XPS, and IR spectroscopy were used to study the physicochemical indices of rhodium-promoted M_xO_y/ZrO₂ oxide catalysts. The enhancement of the redox properties of the oxide catalysts upon the introduction of rhodium does not alter their bifunctional nature in SCR activity: these catalysts have both redox and strong acid Brønsted-sites.