镁合金液除气工艺参数的优化

利用镁合金快速定量测氢仪研究了通Ar除气对AZ91镁合金熔体除气处理的效果,以及通Ar流量、通Ar时间及精炼温度三因子对精炼效果的影响.运用正交试验方法找到了通Ar除气工艺的最佳工艺参数匹配,即通Ar流量为1～1.5L/min,通Ar时间为20～25min,镁液温度为725～750℃.揭示了主要工艺参数对镁合金熔体净化的影响规律.     

废铝回收的LARS技术处理

随着我国对循环经济的日益重视，废铝的再生利用已成为铝工业发展中不客忽视的一个重要环节。回收废铝并用来重新制成铝坯料时，需要格外关注的是重熔熔体的精炼与纯净化处理。本文概述了LARS系统对铝熔体的精炼原理，并通过对其除氢、除杂效果的分析，总结出LARS技术在废铝回收领域的优势。     

FM全新卡车顶篷把手气辅成型技术

研究了气辅成型过程中气体穿透聚合物熔体的扩散特征和气.熔界面形态.以FM全新卡车顶篷把手为典型件进行气辅成型实验研究,研究了气体保压压力、熔体温度、气体保压时间、气体注射延迟时间四个重要工艺参数对气熔界面的影响规律.结果表明,在气体注射点近区,气体对聚合物熔体冲击程度较大.呈现出复杂流动形态及扩散特征;低的保压压力和熔体温度,较短的保压时间和较长的气体注射延迟时间可获得较好的气熔界面.     

铝熔体除氢

对铝熔体除氢的基础理论和各种除氢技术的发展现状进行了相应的综述,在综述过程中对我们近来的一些工作也给予了相应的总结.并指出了现有技术的不足继而提出了铝熔体除氢的发展趋势.     

液态锂铅合金鼓泡器中液相行为的数值模拟

为了完成聚变堆氚增殖包层模块（Tritium Breeding Module，TBM）液态锂铅合金鼓泡器（Liquid Lithium Lead Bubbler，LLLB）的设计与建造，采用流体力学方法建立了描述表观气速、气泡尺寸和平均气含率等流变学指标对液相通量径向分布影响的代数模型。数值模拟结果表明：随着表现气速和平均气含率的增加，气泡尺寸的减小，液体循环流动强度增加，径向通量呈抛物线分布，在流态特性指数一定的情况下，中心区上流与边壁区回流的分界点只受表观气速的影响。     

基于气液两相流的聚合物气辅挤出数值模拟

为了更准确地反映气辅挤出中气体对熔体成型的影响机理,建立了气液两相流模型,对不同气压作用下的熔体挤出成型进行了有限元数值模拟,得到了气辅作用下熔体的流速、压力降和第一法向应力差等分布。与完全滑移边界条件的模拟结果对比发现,基于气液两相流的气辅挤出,熔体的流速、压力降和第一法向应力差等物理场均存在较大变化。实验也验证了熔体挤出成型受气压的影响较大。对模拟和实验结果分析表明,气体的辅助作用对熔体产生的第一法向应力差,是造成熔体流速、压力降和成型产生变化的主要原因。而这些是以完全滑移边界条件气辅模拟方法无法体现出来的。因此,气辅挤出模拟需要考虑气体层对熔体成型的影响,并且在实际气辅挤出加工中,需要合理地设置气压等工艺参数。     

气体压力对气辅共挤成型界面的影响

将气体简化为广义牛顿流体,并作为单独一层,针对矩形气辅共挤口模,建立了三维粘弹有限元模型,对理论模型进行了数值计算,研究了气体压力对气辅共挤成型界面形貌的影响及形成稳定气垫层所需最小气体压力与气垫层厚度和熔体流率的关系。研究表明,当稳定气垫层形成后,随着气压力或气垫层厚度的增大,共挤制品挤出胀大率减小,粘性包围程度增大;形成稳定气垫层所需的最小气体压力随气垫层厚度的增大而减小,随着熔体流率的增大而增大。     

电工圆铝杆的铝熔体炉内精炼工艺现状与展望

近年来随着电力行业的飞速发展,普通圆铝杆已经无法满足电力行业的实际需要,亟需生产具备高强度、高导电率等优异性能的电工圆铝杆,以助力电力行业的发展。铝熔体的炉内精炼是生产高品质电工圆铝杆的基础及技术关键,但受限于熔体中夹杂的去除、杂质元素（Fe、Si、Mn、Ti、V、Cr等）、除气装备、测夹杂和测氢能力等影响因素,无法很好地满足生产高品质产品的需要。当前,许多学者致力于研究高效环保的新型精炼剂和更为先进的精炼装备与技术,目的是改善传统炉内精炼技术存在的精炼效果不好、对环境产生负面影响、精炼自动化程度低等问题。而未来铝熔体炉内精炼技术的发展也应该呈现为更加安全、环保、高效的趋势。重点介绍了铝熔体的炉内熔剂和气体精炼原理、炉内精炼技术现状、铝熔体中夹杂和氢的检测方法及其他杂质元素的去除现状,同时还对传统炉内精炼技术的不足及改进方向提出建议和展望,旨在为炉内铝熔体的高品质精炼和后续高质量电工圆铝杆的生产提供参考。     

痕量氢的气敏色谱分析

以气敏半导体元件为鉴定器的气敏色谱法，利用鉴定器对氢和氦、氖的不同选择性，解决了热导色谱法在一般条件下无法解决的灯泡用氩、高纯氮、纯氮中痕里氢的分析；也能分析高纯氩、氩气、氪气、氙气、氧气、空气等气体中的痕量氢，最低检出浓度为0.1ppm，就检出极限而言，比热导色谱法降低了一个数量级。样品气中氢含量为5ppm时，分析误差为10%，考察了载气的净化方法与结果。对方法的选择性、重复性、线性范围进行了试验，都得到了满意的结果。几年来的实践证明，该分析法具有选择性好、灵敏高度、操作方便、分析速度快和分析结果可靠等特点，特别适用于高纯气中痕量氢的分析。     

气辅注射成型中气体穿透下的聚合物熔体壁厚的形成

针对气辅注射成型模壁表层熔体形成的复杂过程，对薄壁气辅注塑件在气体沿圆形截面气道进行气体穿透推进的充模过程进行了研究分析，通过引入合理的简化和假设，建立了描述气体穿透下模壁表层熔体厚度比β计算的数学模型和近似计算公式。在此基础上，进一步提出了三维薄壁气辅注塑件在气辅注射成型中气体穿透并推动熔体向前充模流动发展变化的熔体／气体前沿处理的程序算法，并用实例进行了数值模拟。研究结果表明，当气体前沿与熔体前沿的压力梯度之比值m在1．0—1．3范围内时，其β的计算结果为0．20—0．43，接近国外学者的实验到定值0．23—0．40，也比较符合实际的气辅注射成型工艺结果。     

Effect of Process Variables on Kinetics and Gas Consumption in Rotor-Degassing Assisted by Physical and Mathematical Modeling

Mathematical and physical models of water deoxidation in a batch aluminum degassing reactor using the rotor-injector technique were developed. The mathematical model was successfully validated against measured degassing kinetics. The physical model was employed to perform a process analysis using a two-level factorial experimental design to determine the influence of gas flow rate, impeller angular velocity, and gas injection points on gas consumption efficiency and degassing kinetics. A combination of higher rotor speeds and gas flow rates results in fast degassing kinetics. However, moderate gas flow rates are recommended to save gas.     

Investigation of Inner Vacuum Sucking method for degassing of molten aluminum

Hydrogen is a harmful gas element that is appreciably soluble in aluminum and its alloys. Removal of hydrogen from molten aluminum has been one of the most important tasks in aluminum melt processing. In this paper, a patented degassing process, which is based on principle of vacuum metallurgy, is proposed. A porous head that connects a vacuum system is immersed in the molten aluminum. The vacuum is created within the porous head and the dissolved hydrogen will diffuse unidirectionally towards the porous head according to Sievert's law. In this way, the hydrogen in the molten aluminum can be removed. The Fick's diffusion equation is used to explain hydrogen transfer in the molten aluminum. RPT experiments are carried out to evaluate the effectiveness of the new degassing process. The experiments indicate that the hydrogen content can be dramatically reduced by use of this process.     

Effects of ultrasonic field and vacuum on degassing of molten aluminum alloy

Ultrasonic degassing, an environmentally clean and cheap technique, is an efficient way of degassing in a static volume melt. Vacuum degassing has also been tested as a beneficial and clean method in producing high quality products. An experimental device which combines the vacuum degassing and ultrasonic degassing has been built. Parametric studies have been carried out to investigate the efficacy of the ultrasonic degassing of molten aluminum alloy under reduced pressure. The results indicate that a combination of these two techniques makes degassing more efficient.     

Research on Liquid Management Technology in Water Tank and Reactor for Propulsion System with Hydrogen Production System Utilizing Aluminum and Water Reaction

High pressure hydrogen produced by aluminum and water reaction is considered to be applied to space propulsion system. Water tank and hydrogen production reactor in this propulsion system require gas and liquid separation function under microgravity condition. We consider to install vane type liquid acquisition device (LAD) utilizing surface tension in the water tank, and install gas-liquid separation mechanism by centrifugal force which swirling flow creates in the hydrogen reactor. In water tank, hydrophilic coating was covered on both tank wall and vane surface to improve wettability. Function of LAD in water tank and gas-liquid separation in reaction vessel were evaluated by short duration microgravity experiments using drop tower facility. In the water tank, it was confirmed that liquid was driven and acquired on the outlet due to capillary force created by vanes. In addition of this, it was found that gas-liquid separation worked well by swirling flow in hydrogen production reactor. However, collection of hydrogen gas bubble was sometimes suppressed by aluminum alloy particles, which is open problem to be solved.     

Effect of Process Parameters on Porosity in Aluminum Lost Foam Process

1.IntroductionLost foam casting process is still a new technology,and is gaining confidence among manufacturers[1].It isexpected to dramatically improve the competitiveness ofthe foundry industry.Many advantages like eliminatingmachining steps,making complex casting without coresand reducing environmental loads can be offered by thisprocess,because molding binder is not added into themold of the lost foam process.Aluminum alloy castings are widely used in the auto-mobile and aerospace industri…     

真空技术在污水处理中的若干典型应用

介绍了真空技术在污水处理中的几种典型应用，真空结晶法在以分离污水中具有结晶性能的固体溶剂；真空过滤脱水用于初沉池和消化池污泥脱水，真空浮选法通过制造负压条件加速浮选过程；还有真空搅拌、真空脱气等等。这些足以说明真空技术在污水处理乃至环境保护中占有重要的一席之地。     

铝合金液化天然气罐式集装箱的设计

液化天然气罐式集装箱是运输液化天然气的重要设备。文章介绍了铝合金液化天然气罐式集装箱的设计参数，针对罐体内筒主体材料采用铝合金复合材料及焊接结构进行探讨，并分析了内筒采用5083铝舍金的效益优势。     

铝合金液化天然气罐式集装箱的设计

液化天然气罐式集装箱是运输液化天然气的重要设备。文章介绍了铝合金液化天然气罐式集装箱的设计参数,针对罐体内筒主体材料采用铝合金复合材料及焊接结构进行探讨,并分析了内筒采用5083铝合金的效益优势。