Separation and capture of carbon dioxide from CO2/H2 syngas mixture using semi-clathrate hydrates

The relation between anthropogenic emissions of CO₂ and its increased levels in the atmosphere with global warming and climate change has been well established and accepted. Major portion of carbon dioxide released to the atmosphere, originates from combustion of fossil fuels. Integrated gasification combined cycle (IGCC) offers a promising fossil fuel technology considered as a clean coal-based process for power generation particularly if accompanied by precombustion capture. The latter includes separation of carbon dioxide from a synthesis gas mixture containing 40 mol% CO₂ and 60 mol% H₂.A novel approach for capturing CO₂ from the above gas mixture is to use gas hydrate formation. This process is based on selective partition of CO₂ between hydrate phase and gas phase and has already been studied with promising results. However high-pressure requirement for hydrate formation is a major problem.We have used semiclathrate formation from tetrabutylammonium bromide (TBAB) to experimentally investigate CO₂ capture from a mixture containing 40.2 mol% of CO₂ and 59.8 mol% of H₂. The results shows that in one stage of gas hydrate formation and dissociation, CO₂ can be enriched from 40 mol% to 86 mol% while the concentration of CO₂ in equilibrium gas phase is reduced to 18%. While separation efficiency of processes based on hydrates and semi-clathrates are comparable, the presence of TBAB improves the operating conditions significantly. Furthermore, CO₂ concentration could be increased to 96 mol% by separating CO₂ in two stages.     

Design and operation of pilot plant for CO2 capture from IGCC flue gases by combined cryogenic and hydrate method

This project is a trial conducted under contract with CO₂CRC, Australia of a new CO₂ capture technology that can be applied to integrated gasification combined cycle power plants and other industrial gasification facilities. The technology is based on combination of two low temperature processes, namely cryogenic condensation and the formation of hydrates, to remove CO₂ from the gas stream. The first stage of this technology is condensation at −55 °C where CO₂ concentration is expected to be reduced by up to 75 mol%. Remaining CO₂ is captured in the form of solid hydrate at about 1 °C reducing CO₂ concentration down to 7 mol% using hydrate promoters. This integrated cryogenic condensation and CO₂ hydrate capture technology hold promise for greater reduction of CO₂ emissions at lower cost and energy demand. Overall, the process produced gas with a hydrogen content better than 90 mol%. The concentrated CO₂ stream was produced with 95-97 mol% purity in liquid form at high pressure and is available for re-use or sequestration. The enhancement of carbon dioxide hydrate formation and separation in the presence of new hydrate promoter is also discussed. A laboratory scale flow system for the continuous production of condensed CO₂ and carbon dioxide hydrates is also described and operational details are identified.     

In situ injection of THF to trigger gas hydrate crystallization: Application to the evaluation of a kinetic hydrate promoter

This paper investigates an original method to efficiently trigger gas hydrate crystallization. This method consists of an in situ injection of a small amount of THF into an aqueous phase in contact with a gas-hydrate-former phase at pressure and temperature conditions inside the hydrate metastable zone. In the presence of a CO₂–CH₄ gas mixture, our results show that the THF injection induces immediate crystallization of a first hydrate containing THF. This triggers the formation of the CO₂–CH₄ binary hydrate as proven by the pressure and temperature reached at equilibrium. This experimental method, which “cancels out” the stochasticity of the hydrate crystallization, was used to evaluate the effect of the anionic surfactant SDS at different concentrations, on the formation kinetics of the CO₂–CH₄ hydrate. The results are discussed and compared with those published in a recent article (Ricaurte et al., 2013), where THF was not injected but present in the aqueous phase from the beginning and at much higher concentrations.     

Gas hydrate formation from hydrogen/carbon dioxide and nitrogen/carbon dioxide gas mixtures

Gas hydrates from CO₂/N₂ and CO₂/H₂ gas mixtures were formed in a semi-batch stirred vessel at constant pressure and temperature of 273.7 K. These mixtures are of interest to CO₂ separation and recovery from flue gas and fuel gas, respectively. During hydrate formation the gas uptake was determined and the composition changes in the gas phase were obtained by gas chromatography. The rate of hydrate growth from CO₂/H₂ mixtures was found to be the fastest. In both mixtures CO₂ was found to be preferentially incorporated into the hydrate phase. The observed fractionation effect is desirable and provides the basis for CO₂ capture from flue gas or fuel gas mixtures. The separation from fuel gas is also a source of H₂. The impact of tetrahydrofuran (THF) on hydrate formation from the CO₂/N₂ mixture was also observed. THF is known to substantially reduce the equilibrium formation conditions enabling hydrate formation at much lower pressures. THF was found to reduce the induction time and the rate of hydrate growth.     

Dynamic measurements of hydrate based gas separation in cooled silica gel

Hydrate based gas separation is a promising method for carbon dioxide capture. The purpose of this study is to analyze hydrates formation and dissociation characters when gas mixture flows through cooled silica gel. The additives mixture (THF/SDS) was used to saturate the silica gel partly, and gas mixture (CO₂/H₂) was injected into it to form hydrates. Magnetic resonance imaging (MRI) images were obtained using fast spin echo multi-slice pulse sequence. Hydrates saturations were calculated quantitatively using MRI data. The experimental results showed that the optimal initial solution saturation was 34.2% in this investigation. The gas component was analyzed to assess the separation efficiency. For hydrates dissociation processes at 1 atmospheric pressure, CO₂ concentrations increased obviously. Half of the six cycles showed that more than 85.00 mol% CO₂ contained in the capture gas, and the lowest CO₂ concentration was 64.83 mol%. Hydrate blockages appeared frequently, which restricted the contact of gas and solution and caused the incomplete transformations of residual solution to hydrates. It was a key restricted factor for hydrate based CO₂ capture.     

低浓度瓦斯气体水合分离过程中十二烷基硫酸钠和高岭土的影响

为了探寻有效改善瓦斯水合分离动力学条件的方法,本文研究了十二烷基硫酸钠(SDS)和高岭土对瓦斯水合物生成过程及CH₄分离效果的影响。实验获取了低浓度瓦斯在4个体系中,即：SDS质量分数为10.34%的SDS溶液及高岭土质量分数为1.47%、5.64%和8.23%的SDS-高岭土复配溶液中瓦斯水合物生成过程压力-温度-时间（p-T-t）曲线,利用气相色谱仪测定了分离产物中CH₄的浓度。结果表明：SDS和SDS-高岭土复配体系缩短了瓦斯水合物生成诱导时间,提高了瓦斯水合物生成速率。4个体系中,瓦斯水合物生成诱导时间最短为72 min,平均生成速率最大可达5.261×10^-6 m³·h^-1;一级水合分离产物中CH₄浓度比原料气提高了12.40%～20.61%;在SDS-高岭土复配溶液中,瓦斯水合物分形生长,CH₄提纯浓度最高可达58.41%。     

The partition coefficients of ethylene between hydrate and vapor for methane + ethylene + water and methane + ethylene + SDS + water systems

The hydrate formation of CH₄+C₂H₄ mixture was studied experimentally in two different cases, with and without the presence of sodium dodecyl sulfate (SDS) in water. The results manifested that the presence of SDS could not only accelerate the hydrate formation process, but also increase the partition coefficient of ethylene between hydrate and vapor drastically. The partition coefficients of ethylene between hydrate and vapor for methane + ethylene + water with the presence of 500 ppm SDS in water were then systematically measured. The experimental temperature ranged from 273.15 to 278.15 K, the pressure ranged from 2.5 to 5.5 MPa, the initial gas-liquid volume ratio ranged from 95 to 240 standard volumes of gas per volume of liquid, and the mole percentage of ethylene in feed gas mixture ranged from 5.28% to 79.36%. The results demonstrated that ethylene could be enriched in hydrate phase and partition coefficients were increased with the presence of SDS in water. This conclusion is of industrial significance; it implies that it is feasible to recover ethylene from gas mixture, e.g., various kinds of refinery gases or cracking gases in ethylene plant, by forming hydrate.     

CO2 sequestration from coal fired power plants

The paper takes into consideration a new approach for CO₂ capture and transport, based on the formation of solid CO₂ hydrates.Carbon dioxide sequestration from power plants can take advantage of the properties of gas hydrates. The formation and decomposition of hydrates from various N₂-CO₂ mixtures has been studied experimentally in a 2 l reactor, to determine the CO₂ separation in terms of hydrate composition and residual CO₂ content in the reacted gas.Carbon dioxide acts as a co-former for the production of hydrates containing nitrogen, besides CO₂. The mixed hydrates that are obtained are less stable than simple CO₂ hydrates. When CO₂ content in the flue gas is higher than 30% by volume, the hydrates formed at 5 MPa are sufficiently concentrated (about 70% CO₂) and carbon dioxide reduction in the reacted gas is acceptable.The application of a process based on hydrate formation could be especially interesting (for CO₂ capture and transport) when connected to an oxy-coal combustion process; in this case the CO₂ content in the flue gas is very high and the hydrate formation is greatly facilitated.     

Thermodynamic stability, spectroscopic identification and cage occupation of binary CO2 clathrate hydrates

The hydrate phase behavior of CO₂/3-methyl-1-butanol (3M1B)/water, CO₂/tetrahydrofuran (THF)/water and CO₂/1,4-dioxane (DXN)/water was investigated using both a high-pressure equilibrium viewing cell and a kinetic pressure-temperature measurement system with a constant volume. The dissociation pressures of CO₂/3M1B/water were identical to those of pure CO₂ hydrate, indicating that CO₂ is not acting as a help gas for structure H hydrate formation with 3M1B, thus the formed hydrate is pure CO₂ structure I hydrate. The CO₂ molecules could be encaged in small cages of the structure II hydrate framework formed with both of THF and DXN. For a stoichiometric ratio of 5.56 mol% THF, we found a large shift of dissociation boundary to lower pressures and higher temperatures from the dissociation conditions of pure CO₂ hydrate. From the measurements using the kinetic pressure-temperature system, it was found that the solid binary hydrate samples formed from off-stoichiometric THF and DXN aqueous solutions are composed of pure CO₂ hydrate with a hydrate number n=7.0 and THF/CO₂ and DXN/CO₂ binary hydrates with a molar ratio of xCO₂·THF·17H₂O and xCO₂·DXN·17H₂O, respectively. The X-ray diffraction was used to identify the binary hydrate structure and Raman spectroscopy was measured to support the phase equilibrium results and to investigate the occupation of CO₂ molecules in the cages of the hydrate framework.     

High-pressure sorption isotherms and sorption kinetics of CH4 and CO2 on coals

Using a manometric experimental setup, high-pressure sorption measurements with CH₄ and CO₂ were performed on three Chinese coal samples of different rank (VR_r = 0.53%, 1.20%, and 3.86%). The experiments were conducted at 35, 45, and 55 °C with pressures up to 25 MPa on the 0.354-1 mm particle fraction in the dry state. The objective of this study was to explore the accuracy and reproducibility of the manometric method in the pressure and temperature range relevant for potential coalbed methane (CBM) and CO₂-enhanced CBM (CO₂-ECBM) activities (P > 8 MPa, T > 35 °C). Maximum experimental errors were estimated using the Gauss error propagation theorem, and reproducibility tests of the high-pressure sorption measurements for CH₄ and CO₂ were performed. Further, the experimental data presented here was used to explicitly study the CO₂ sorption behaviour of Chinese coal samples in the elevated pressure range (up to 25 MPa) and the effects of temperature on supercritical CO₂ sorption isotherms.The experiments provided characteristic excess sorption isotherms which, in the case of CO₂ exhibit a maximum around the critical pressure and then decline and level out towards a constant value. The results of these manometric tests are consistent with those of previous gravimetric sorption studies and corroborate a crossover of the 35, 45, and 55 °C CO₂ excess sorption isotherms in the high-pressure range. The measurement range could be extended, however, to significantly higher pressures. The excess sorption isotherms tend to converge, indicating that the temperature dependence of CO₂ excess sorption on coals at high-pressures (>20 MPa) becomes marginal. Further, all CO₂ high-pressure isotherms measured in this study were approximated by a three-parameter excess sorption function with special consideration of the density ratio of the “free” phase and the sorbed phase. This function provided a good representation of the experimental data.The maximum excess sorption capacity of the three coal samples for methane ranged from 0.8 to 1.6 mmol/g (dry, ash-free) and increased from medium volatile bituminous to subbituminous to anthracite. The medium volatile bituminous coal also exhibited the lowest overall excess sorption capacity for CO₂. However, the subbituminous coal was found to have the highest CO₂ sorption capacity of the three samples. The mass fraction of adsorbed substance as a function of time recorded during the first pressure step was used to analyze the kinetics of CH₄ and CO₂ sorption on the coal samples. CO₂ sorption proceeds more rapidly than CH₄ sorption on the anthracite and the medium volatile bituminous coal. For the subbituminous coal, methane sorption is initially faster, but during the final stage of the measurement CO₂ sorption approaches the equilibrium value more rapidly than methane.     

Catalytic syngas production from greenhouse gasses: Performance comparison of Ru-Al2O3 and Rh-CeO2 catalysts

In this work, 3% Ru-Al₂O₃ and 2% Rh-CeO₂ catalysts were synthesized and tested for CH₄-CO₂ reforming activity using either CO₂-rich or CO₂-lean model biogas feed. Low carbon deposition was observed on both catalysts, which negligibly influenced catalytic activity. Catalyst deactivation during temperature programmed reaction was observed only with Ru-Al₂O₃, which was caused by metallic cluster sintering. Both catalysts exhibited good stability during the 70 h exposure to undiluted equimolar CH₄/CO₂ gas stream at 750 °C. By varying residence time in the reactor during CH₄-CO₂ reforming, very similar quantities of H₂ were consumed for water formation. Reverse water-gas shift (RWGS) reaction occurred to a very similar extent either with low or high WHSV values over both catalysts, revealing that product gas mixture contained near RWGS equilibrium composition, confirming the dominance of WGS reaction and showing that shortening the contact time would actually decrease the H₂/CO ratio in the syngas produced by CH₄-CO₂ reforming, as long as RWGS is quasi equilibrated. H₂/CO molar ratio in the produced syngas can be increased either by operating at higher temperatures, or by using a feed stream with CH₄/CO₂ ratio well above 1.     

Thermodynamic study of combining chemical looping combustion and combined reforming of propane

Existing energy generation technologies emit CO₂ gas and are posing a serious problem of global warming and climate change. The thermodynamic feasibility of a new process scheme combining chemical looping combustion (CLC) and combined reforming (CR) of propane (LPG) is studied in this paper. The study of CLC of propane with CaSO₄ as oxygen carrier shows thermodynamic feasibility in temperature range (400-782.95 °C) at 1 bar pressure. The CO₂ generated in the CLC can be used for combined reforming of propane in an autothermal way within the temperature range (400-1000 °C) at 1 bar pressure to generate syngas of ratio 3.0 (above 600 °C) which is extremely desirable for petrochemical manufacture. The process scheme generates (a) huge thermal energy in CLC that can be used for various processes, (b) pure N₂ and syngas rich streams can be used for petrochemical manufacture and (c) takes care of the expensive CO₂ separation from flue gas stream and CO₂ sequestration. The thermoneutral temperature (TNP) of 702.12 °C yielding maximum syngas of 5.98 mol per mole propane fed, of syngas ratio 1.73 with negligible methane and carbon formation was identified as the best condition for the CR reactor operation. The process can be used for different fuels and oxygen carriers.     

Rheological evaluation of the influence of polymer concentration and molar mass distribution on the formation and performance of asymmetric gas separation membranes prepared by dry phase inversion

Asymmetric gas separation membranes were prepared by the dry-casting technique from PEEKWC, a modified amorphous glassy poly(ether ether ketone). The phase inversion process and membrane performance were correlated to the properties of the polymer and the casting solution (molar mass, polymer concentration, solution rheology and thermodynamics). It was found that a broad molar mass distribution of the polymer in the casting solution is most favourable for the formation of a highly selective membrane with a dense skin and a porous sub-layer. Thus, membranes with an effective skin thickness of less than 1 μm were obtained, exhibiting a maximum O₂/N₂ selectivity of 7.2 and a CO₂/CH₄ selectivity of 39, both significantly higher than in a corresponding thick dense PEEKWC membrane and also comparable to or higher than that of the most commonly used polymers for gas separation membranes. The CO₂ and O₂ permeance were up to 9.5×10⁻³ and 1.8×10⁻³ m³/(m² h bar) (3.5 and 0.67 GPU), respectively.     

Fabrication and characterization of Matrimid/MIL-53 mixed matrix membrane for CO2/CH4 separation

In this study, gas separation properties of Matrimid/MIL-53 mixed matrix membranes with different MOF weight percentages (0–20 wt.%) were investigated. TEM, XRD and DLS analysis were implemented to investigate MIL-53, structure and particles size distribution. SEM, FTIR, DSC and TGA analyses were conducted to characterize the fabricated membranes. The SEM images of these membranes showed good adhesion between polymer and particles, although for 20% MIL-53 loading, particles agglomeration was observed in some areas. Moreover, surface images of the membranes showed adequate dispersion of the particles in the polymer matrix, especially at lower MOF loadings. The permeability of pure CO₂ and CH₄ gases for all membranes were measured and the ideal CO₂/CH₄ selectivity was calculated. CH₄ permeability of membranes increased slightly as the percentage of loading increased. At 20 wt.% MOF loading, void formation led to a significant increase in CH₄ permeability (300% over pure Matrimid). CO₂ permeability showed the same trend; there was a 94% increase in permeability compared to pure Matrimid for 15 wt.% MMMs. CO₂/CH₄ selectivity also increased as MOF loading increased. The highest selectivity was shown for 15 wt.% MOF loading. This membrane had 84% growth in selectivity over pure Matrimid. Although at 20 wt.% MIL-53 loading, membrane separation performance was destroyed.     

Comparative study of CO and CO2 hydrogenation over supported Rh–Fe catalysts

The hydrogenation of CO, CO + CO₂, and CO₂ over titania-supported Rh, Rh–Fe, and Fe catalysts was carried out in a fixed-bed micro-reactor system nominally operating at 543 K, 20 atm, 20 cm³ min^− 1 gas flow (corresponding to a weight hourly space velocity (WHSV) of 8000 cm³ g_cat^− 1 h^− 1), with a H₂:(CO + CO₂) ratio of 1:1. A comparative study of CO and CO₂ hydrogenation shows that while Rh and Rh–Fe/TiO₂ catalysts exhibited appreciable selectivity to ethanol during CO hydrogenation, they functioned primarily as methanation catalysts during CO₂ hydrogenation. The Fe/TiO₂ sample was primarily a reverse water gas shift catalyst. Higher reaction temperatures favored methane formation over alcohol synthesis and reverse water gas shift. The effect of pressure was not significant over the range of 10 to 20 atm.     

An economic feasibility study of O2/CO2 recycle combustion technology based on existing coal-fired power plants in China

In order to reduce the CO₂ emission from the coal-fired power plants, O₂/CO₂ recycle combustion (Oxy-combustion) technique has been proposed through combining a conventional combustion process with a cryogenic air separation process. The technique is capable of enriching CO₂ concentration and then allowing CO₂ sequestration in an efficient and energy-saving way. Taking into account the CO₂ taxation and CO₂ sale, the paper evaluates the economic feasibility of Oxy-combustion plants retrofitted from two typical existing conventional coal-fired power plants (with capacities of 2 × 300 MW and 2 × 600 MW, respectively) with Chinese data. The cost of electricity (COE) and the CO₂ avoidance cost (CAC) are also considered in the evaluation. The COE of the retrofitted Oxy-combustion plant is nearly the same as that of the corresponding conventional plant if the unit price of CO₂ sale reaches 17-22 $/t (different cases). The CAC of the retrofitted 2 × 300 MW Oxy-combustion plant is 1-3 $/t bigger than that of the retrofitted 2 × 600 MW Oxy-combustion plant. Supercritical plants are more economical and appropriate for Oxy-combustion retrofit. The result indicates that Oxy-combustion technique is not only feasible for CO₂ emission control based on existing power plants but is also cost-effective.     

Gas-liquid mass transfer in a slurry bubble column operated at gas hydrate forming conditions

Gas-liquid interphase mass transfer was investigated in a slurry bubble column under CO₂ hydrate forming operating conditions. Modeling gas hydrate formation requires knowledge of mass transfer and the hydrodynamics of the system. The pressure was varied from 0.1 to 4 MPa and the temperature from ambient to 277 K while the superficial gas velocity reached 0.20 m/s. Wettable ion-exchange resin particles were used to simulate the CO₂ hydrate physical properties affecting the system hydrodynamics. The slurry concentration was varied up to 10%vol. The volumetric mass transfer coefficient (k_la_l) followed the trend in gas holdup which rises with increasing superficial gas velocity and pressure. However, k_la_l and gas holdup both decreased with decreasing temperature, with the former being more sensitive. The effect of solid concentration on k_la_l and gas holdup was insignificant in the experimental range studied. Both hydrodynamic and transport data were compared to best available correlations.     

Effects of THF as cosolvent in the preparation of polydimethylsiloxane/polyethersulfone membrane for gas separation

Polydimethylsiloxane/polyethersulfone (PDMS/PES) asymmetric membranes are widely applied in gas separation. However, the effects of common cosolvent on these membranes remain unknown. In order to study the changes in membrane morphology and gas separation properties, asymmetric PDMS/PES membranes were prepared. The studied parameters were types of cosolvents, tetrahydrofuran (THF) concentration, evaporation time, and PDMS concentration. Membrane morphology was examined using scanning electron microscopy and gas separation was conducted using pure CO₂, N₂, CH₄, and Hat 25°C. The addition of cosolvent into the polymer solution decreased the dope viscosity and delayed liquid–liquid demixing during phase inversion. Macrovoids formation was observed in substructure layer after adding THF and these macrovoids elongated with the reduction in THF content. There were microvoids formed on top of macrovoids and microvoids layer became thicker due to the increasing evaporation time of solvents before coagulation in nonsolvent. The PDMS coating on the PES membrane formed a dense skin layer and exhibited higher selectivity compared to the uncoated membrane. Membrane contained THF cosolvent with 60 s evaporation time and 3 wt% coated PDMS is the optimum membrane among other membranes in this work. The CO₂/N₂ selectivity was enhanced by 73.3% with CO₂ permeance of 44.86 GPU. POLYM. ENG. SCI., 54:2177–2186, 2014. © 2013 Society of Plastics Engineers     

Improving CO2/CH4 adsorptive selectivity of carbon nanotubes by functionalization with nitrogen-containing groups

Multi-walled carbon nanotubes containing oxygenated groups (O-MWCNTs) have been functionalized with ammonia to improve the adsorption capacity and selectivity of CO₂/CH₄ in gas adsorption process. The effects of oxygen and nitrogen containing functional groups (e.g. hydroxyl and amine), on CO₂ and CH₄ adsorption were studied. The ideal adsorption capacities of MWCNTs were determined using volumetric method at ambient temperature and moderate pressures (from 0.1 to 3.0 MPa). The MWCNTs containing nitrogen groups (N-MWCNTs) showed much higher adsorption capacity of CO₂ and selectivity of CO₂/CH₄ against the O-MWCNTs at different pressures. The highest selectivity was observed at lower pressures at 298 K for the N-MWCNTs. The dynamic adsorption experiments were carried out with a feed containing one to fivefold of CO₂ to CH₄ in a packed bed of N-MWCNTs at 298 K and atmospheric pressure. The breakthrough curves and breakthrough times of CO₂ and CH₄ were determined for the mixed gases. The results indicated high efficiency of the prepared N-MWCNTs in dynamic separation of CO₂ and CH₄.