Soft-switching DC-DC converter with parallel-connected full-wave rectifiers

A soft-switching converter with parallel-connected full-wave rectifiers is presented. In the proposed converter, the primary windings of two transformers are connected in series. Two full-wave rectifiers with ripple current cancellation are connected in parallel at the output side to reduce the current stress of the secondary winding of the transformer. The clamp circuit, based on an auxiliary switch and a clamp capacitor, is connected in parallel with the primary side of the transformer to recycle the energy stored in the leakage inductance. The leakage inductance of transformers, the magnetising inductance and the clamp capacitance are resonant to achieve zero-voltage switching (ZVS) of the auxiliary switch. The resonance between the leakage inductance of the transformer and the output capacitance of the switch will achieve ZVS operation for the main switch in the proposed converter. The pulse-width modulation technique is adopted to regulate the output voltage. The operation principle and system analysis of the proposed converter are provided. Some experimental results for a 200 W (5V/40 A) prototype are given to demonstrate the effectiveness of the proposed converter.     

Analysis and implementation of a soft switching interleaved forward converter with current doubler rectifier

A soft switching interleaved forward converter with current doubler rectifier is presented. Active clamp circuit is used in the primary winding of transformers to recycle the energy stored in the leakage inductor and the magnetising inductor so that the voltage stresses of switches are reduced. The leakage inductance of transformers, the magnetising inductance and the clamp capacitance are resonant to achieve zero-voltage switching (ZVS) of clamp switches. The resonance between the leakage inductance of transformers and output capacitance of switch will achieve ZVS operation for the main switches in the proposed converter. The interleaved operation can reduce the current ripple on the output capacitor. Two current doubler rectifiers with ripple current cancellation are connected in parallel at the output side to reduce the current stress of the secondary winding of the transformer. All these features make the proposed converter suitable for the DC-DC converter with high output current. The operation principle and system analysis of the proposed converter are provided in detail. Finally, experimental results, taken from a laboratory prototype rated at 125 W, are presented to verify the feasibility of the proposed converter.     

Analysis and implementation of soft switching converter with series-connected transformers

The system analysis and design consideration of a zero voltage switching (ZVS) converter with series-connected transformers are presested. Based on the operational behaviour, each transformer in the adopted converter can be operated as an inductor or a transformer. Therefore no output filter inductor is needed in the adopted converter. To reduce the voltage stress of the switching device in the conventional forward converter, an active snubber based on a clamp switch and a clamp capacitor is used to recycle the energy stored in the transformer leakage. During the transition interval, the resonance based on the junction capacitance of switches and transformer leakage inductance can achieve ZVS operation of switches. The centre-tapped rectifier is used at the secondary side to achieve full-wave rectification. The operating principles, steady-state analysis and design equations of the proposed converter are provided. Finally, experimental results for a 100 W (5 V/20 A) prototype circuit are provided to verify the converter performance.     

Analysis and implementation of an active snubber dc/dc converter with series?parallel connection in primary and secondary sides

An active snubber dc/dc converter to achieve zero voltage switching (ZVS) on power switch is presented. In the proposed converter, the primary windings of two transformers are connected in series so that the primary currents of the two transformers are equal. The secondary sides of the isolated zeta converters are connected in the parallel to share the load current and reduce the current stresses on the secondary windings of the two transformers. A boost type of active snubber is connected in parallel with the main switch to recycle the energy stored in transformer leakage and magnetizing inductors and to limit voltage stress of the main switch. During the transition interval between the active switch and the auxiliary switch, the resonance based on the resonant inductor and the output capacitor of the power switch will allow the switch to turn on at ZVS. The principle of operation, steady-state analysis and design consideration of the proposed converter are provided. Finally, experimental results for a 360 W (12 V/30 A) prototype circuit with 150 kHz switching frequency were given to demonstrate the circuit performance and verify the feasibility of the proposed converter.     

Novel zero voltage switching dual-switch forward converter with ripple current cancellation

A zero voltage switching (ZVS) dual-switch forward converter with ripple current cancellation is presented. In the proposed converter, active clamp circuit is used to clamp the voltage stresses and to realise ZVS of all switching devices. Active clamp boost converter with power factor correction is used in the front stage of the proposed converter to draw a sinusoidal line current from the AC source and to maintain a constant voltage at the DC bus. The second stage of the proposed converter is a dual-switch forward converter with current doubler rectifier to obtain the isolated low output voltage. Active clamp circuit used in the DC/DC converter can recycle the energy stored in the leakage inductor and magnetising inductor so that the voltage stresses on the switches are limited and the ZVS feature is realised. The current doubler rectifier offers the ripple current cancellation at the output capacitor and reduces the current stress of the transformer secondary winding. The circuit configuration and principle of operation are analysed and discussed in detail. Experimental results with a laboratory prototype based on a 90-260 V_rms input and 12 V/30 A output were provided to verify the effectiveness of the proposed converter.     

Design,analysis and application of high set-up ZVT DC–DC converter with direct power transfer

In this paper, a new snubber cell for soft switched high set-up DC–DC converters is introduced. The main switch is turned on by zero-voltage transition and turned off by zero-voltage switching (ZVS). The main diode is turned on by ZVS and turned off by zero-current switching. Besides, all auxiliary semiconductor devices are soft switched. Any semiconductor device does not expose the additional current or voltage stress. The new snubber transfers some of the circulation energy to the output side when it ensures soft switching for main semiconductor devices. Thus, the current stress of auxiliary switch is significantly reduced. Besides, the total efficiency of converter is high due to the direct power transfer feature of new converter. A theoretical and mathematical analysis of the new converter is presented, and also verified with experimental set-up at 500 W and 100 kHz. Finally, the overall efficiency of new converter is 97.4% at nominal output power.     

Design and analysis of a full bridge LLC DC-DC converter for auxiliary power supplies in traction

This paper focuses on an 8 kW LLC resonant full bridge DC-DC converter topology using a high frequency transformer for auxiliary power supply systems in traction. The full bridge DC-DC converter with the LLC resonant network has been tested under hard switching and zero current switching conditions with 100 kHz switching frequency. In addition to this, an observation made for the effect of dead time variation of the power switches to improve the overall system efficiency. This paper describes the efficiency of the ZCS full bridge converter by considering different input power levels and also compared with hard switched topology. This paper presents the operating principles, simulation analysis, and experimental verification for 3 kW to 8 kW LLC resonant full bridge converter with 1200 V/40 A IGBTs, and its efficiency comparison.     

ZVT interleaved boost converters for high-efficiency, high step-up DC-DC conversion

The narrow turn-off period of the conventional boost converters limits their applications in high step-up DC-DC conversion. The voltage gain is extended without an extreme duty-cycle by the winding-coupled inductor structure. However, the leakage inductance induces large voltage spikes when the switch turns off. An active-clamp circuit is introduced here to clamp the switch turn-off voltage spikes effectively and to recycle the leakage energy. Both the main switches and the auxiliary switches are ZVT during the whole switching transition. Meanwhile, the output diode reverse-recovery problem is alleviated because the leakage inductance of the coupled inductors is in series with the output diode. Furthermore, a family of ZVT interleaved boost converters for high efficiency and high step-up DC-DC conversion is deduced. The experimental results based on 40-380 V front-end applications verify the significant improvements in efficiency     

Single-stage unity power factor based electronic ballast

This paper deals with the design, modeling, analysis and implementation of unity power factor (UPF) based electronic ballast for a fluorescent lamp (FL). The proposed electronic ballast uses a boost AC–DC converter as a power factor corrector (PFC) to improve the power quality at the input ac mains. In this single-stage UPF based electronic ballast, boost PFC converter and a half bridge series resonant inverter (HBSRI) share a common power switch. Thus one power switch is reduced as compared to the conventional two-stage approach. The design, modeling, analysis and implementation of this topology were carried out in MATLAB-Simulink environment for a T8 36 W, 220 V, 50 Hz fluorescent lamp. The switching frequency was kept more than the resonant frequency of the inverter, to ensure the zero voltage switching (ZVS) operation of both power switches. This resulted in reduction of high frequency switching losses. The power quality parameters such as displacement power factor (DPF), distortion factor (DF), power factor (PF), crest factor (CF) and total harmonic distortion of ac mains current (THD_i) were evaluated to analyze the performance of proposed electronic ballast. Test results on a developed prototype of PFC electronic ballast were included to validate the design and simulated results.     

Design and implementation of FPGA-based phase modulation control for series resonant inverters

Owing to the tremendous advances in the digital technology, and improved reliability and performance of the digital control mechanisms, this paper focuses on design and implementation of digital controller using FPGA-based circuit design approach. The digital controller proposed is designed for series resonant inverter used in DC-DC converter applications. Phase modulation technique is proposed for the realization of digital controller on FPGA. The Series Resonant Converter (SRC) is considered in this paper as a preferred converter topology for high power, high voltage power supplies. This paper studies the implementation of phase shift modulation technique using FPGA. The inverter designed, is IGBT based, and Zero Voltage Switching (ZVS) technique is implemented due to reduced stresses on devices and increased efficiency. The phase modulated series resonant inverters (PM-SRC) promotes ZVS operation when its switching frequency is greater than resonant frequency. The designed PM controller is realized using FPGA on which control algorithm and other features of a controller are developed. The series resonant inverter is built and tested for full load under open loop and closed loop conditions at a switching frequency of 20 kHz. The results are presented under varying load conditions. The simulation and the experimental results were found to match closely.     

Analysis and design of a high-efficiency zero-voltage-switching step-up DC–DC converter

A high-efficiency zero-voltage-switching (ZVS) step-up DC–DC converter is proposed. The proposed ZVS DC–DC step-up converter has fixed switching frequency, simple control, and high efficiency. All power switches can operate with ZVS. The output diodes are under zero-current-switching (ZCS) during turn-off. Due to soft-switching operation of the power switches and output diodes, the proposed ZVS DC–DC converter shows high efficiency. Steady-state analysis of the converter is presented to determine the circuit parameters. A laboratory prototype of the proposed converter is developed, and its experimental results are presented for validation.     

改善的全桥变流器中谐振电容的研究

在倍流型整流零电压开关脉宽调制全桥变流器中引入一个谐振电容降低了对变压器漏感的限制，实现了在更宽负载范围内零电压开关以及整流二极管无电压振荡的自然整流，本文对改进的零电压开关脉宽调制全桥变流器的工作原理、谐振电容的作用以及谐振电容值的确定进行了分析，并在实验室建立了一个输出功率540W(54V，10A)的变流器进行了验证。     

Battery charge equalization circuit with a multi-winding transformer

This study proposes a battery charge equalization circuit with a multi-winding transformer. A full-bridge converter with soft switching is applied at the primary side of a multi-winding transformer for reducing the switching loss and increasing the system efficiency. A voltage doubler type rectifier is used at the secondary side of multi-winding transformer to decrease the number of transformer windings and the conduction loss. The important advantages of the proposed circuit include the following: The charge current is limited by the transformer leakage inductance without any choke inductor, and charge equalization is realized by adjusting the transformer’s turn ratio. A measurement index, charge equalization performance (C.E.P.), is introduced for the performance measurement of the charge equalization method. In experiments, four LiFePO₄ battery modules are connected in series and discharged at different C-rates. The experimental results show that the discharging time of the series-connected battery modules can be greatly increased using the proposed battery charge equalization circuit.     

一种新型软开关BUCK变换器

本文提出一种新型软开关BUCK变换器。所提出的变换器具有如下的优点,零电压、零电流导通,零电压关断;不增加开关管的电压电流应力;输出电感电流工作在连续电流模式,其纹波很小;变换器可以工作在固定的频率,采用PWM控制。由于软开关的使用,变换器可以工作在很高的频率,同时其效率也很高。Pspice软件仿真验证了该电路的理论设计和分析。     

Combined ZVS?ZCS topology for high-current direct current hybrid switches: design aspects and first measurements

Power electronic switches have been considered for load switching ever since their invention. This is because semiconductor switches enable fast, arc-less, reliable and maintenance-free switching. The main disadvantages in relation to conventional switches (i.e. circuit breakers), however, are their sensitivity to transients, high on-state losses and the presence of leakage current. The advantages of both types of switches can be exploited by combining the semiconductor and the mechanical switch and thereby their disadvantages, arc formation and regular maintenance, can also be eliminated. For hybrid switches (HSs), both zero voltage switching (ZVS) and zero current switching (ZCS) are frequently used. A new hybrid switching topology has been developed where both ZVS and ZCS techniques are applied to the mechanical switch. The `symbiosis' between these solid-state switching techniques and a mechanical switch eliminates several of the disadvantages, resulting in a more reliable direct current (DC) HS that requires less maintenance. The first turn-off measurement (up to 5 kA) from a prototype that has been developed for a 3-kV DC grid is presented     

Three-phase soft-switched pwm inverter for motor drive application

A novel soft-switched inverter topology in which three mutually coupled inductors at a time are involved in the resonance process is proposed. By the introduction of magnetic coupling between three resonant inductors, the zero-voltage instants for the inverter can be generated by one auxiliary switch. Also, the resonant energy can be recycled, and the maximum voltage stress on the auxiliary circuit diode components is confined to the DC-link clamp voltage level. The DC link can be clamped to 1.1-1.3 times the DC-source value. This is unlike the soft-switched inverter in which two mutually coupled inductors are at a time are involved in a resonance process, wherein the clamping diode experiences voltage stress of the order of 11 per unit when clamping the DC-link voltage at 1.1 per unit. The proposed inverter also provides pulse-width modulated operation. An analysis of this novel quasi-resonant DC-link inverter topology is presented to reveal its soft-switching characteristics. Simulation and laboratory experiments are performed to validate the analysis.     

High-frequency operation of a planar-type microtransformer and itsapplication to multilayered switching regulators

The operation of a multilayered microtransformer composed of planar zig-zag coils and amorphous magnetic film is described. The transformer has a maximum efficiency of 77.5%. Its equivalent circuit is approximated by the parallel connection of the winding inductance and of the stray capacitance. Variable magnetic coupling is obtained between the primary and secondary windings by shifting the relative position of the two coils. The microtransformer is used in a magnetically controlled multilayered switching regulator. The regulator has an output of 1.4 W and an efficiency of 24%. The magnetization loss in the circuit is the same as that of the semiconductors. A two-output-type multilayered switching regulator is also proposed that has an acceptably good output characteristic at each port even though a common magnetic film is used     

A commutation strategy for IGBT-based CSI-fed parallel resonant circuit for induction heating application

A brief study on a commutation strategy for a current source inverter (CSI)-fed parallel resonant circuit, using switches formed by IGBTs with series diodes, is presented in this paper. The dynamic behaviour of the inverter and different strategies for its reliable operation are discussed here considering parasitic inductance and overlap time between CSI switching devices. The dynamic behaviour of the switches decides the upper frequency limit for the application. IGBTs with the series diodes behave as uni-directional current switches with bi-directional voltage blocking capability. This feature should be taken into account to decide on an appropriate switching strategy for this converter configuration.     

地铁车辆辅助变流柜噪声试验研究

为了识别地铁车辆辅助变流器在不同运行工况下的气动噪声和电磁噪声特征以及贡献,通过试验方法对变流柜整机以及其内部2个主要的噪声源部件单体(风机和变压器)进行噪声测试.通过单体测试,分别得到风机和变压器在不同工况下的峰值频率以及对应幅值,为变流柜下一步降噪提供理论依据.