Dehydrogenation of ethylbenzene to styrene over Fe2O3/Al2O3 catalysts in the presence of carbon dioxide

An Fe₂O₃ (10 wt%)/Al₂O₃ (90 wt%) catalyst prepared by a coprecipitation method was found to be effective for dehydrogenation of ethylbenzene to produce styrene in the presence of CO₂ instead of steam used in commercial processes. The dehydrogenation of ethylbenzene over the catalyst in the presence of CO₂ was considered to proceed both via a one-step pathway and via a two-step pathway. CO₂ was found to suppress the deactivation of the catalyst during the dehydrogenation of ethylbenzene. This revised version was published online in July 2006 with corrections to the Cover Date.     

Microwave-assisted epoxidation of styrene with molecular O2 over sulfated Co–Y–ZrO2 solid catalyst

The microwave-assisted styrene epoxidation reaction with molecular O₂ as an oxidant was studied over a sulfated Co–Y-doped ZrO₂ solid catalyst. The microwave irradiation (400 W) resulted in similar styrene conversion and styrene oxide selectivity, in reduced time, as compared to conventional thermal heating. Higher power (800 W) of microwave irradiation decreased the styrene oxide selectivity as well as leading to the formation of styrene glycol. DMF was found to be the most suitable solvent for epoxidation of styrene with molecular O₂ under microwave irradiation and yielded maximum oxide selectivity (91%) at 120 °C. The microwave-assisted oxidation reaction resulted in time saving and is energy conserving method.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Dehydrogenation of ethylbenzene over TiO2-Fe2O3 and ZrO2-Fe2O3 mixed oxide catalysts

The mixed metal oxides TiO₂-Fe₂O₃ and ZrO₂-Fe₂O₃ were examined as potential catalysts for the dehydrogenation reaction of ethylbenzene. The acidic and basic properties and surface area, pore volume and pore size distribution of these catalysts were measured. The catalytic activities can be correlated very well with the surface area and the acidity and basicity of ZrO₂-Fe₂O₃ catalysts. However, for TiO₂-Fe₂O₃ catalysts, the surface area, the amount of acidic and basic sites and TiFe₂O₅ crystallinity are all important factors affecting the catalytic activities for ethylbenzene dehydrogenation. A synergistic effect was found for the TiO₂-Fe₂O₃ and ZrO₂-Fe₂O₃ catalyst system and also for the TiO₂-Fe₂O₃-ZrO₂ system, i.e. the activities of these catalysts can be ranked in the following order: TiO₂-Fe₂O₃-ZrO₂>TiO₂-Fe₂O₃ >ZrO₂>Fe₂O₃>TiO₂. Meanwhile, all of these catalysts showed higher activities than the conventional potassium-promoted iron catalysts.     

ZnO/Cr2O3 catalyst for reverse-water-gas-shift reaction of CAMERE process

The stability and the activity of Fe₂O₃/Cr₂O₃ and ZnO/Cr₂O₃ catalysts were examined for a reverse-watergas-shift reaction (RWReaction). The initial activities of those catalysts were quite high so that the conversion reached close to equilibrium. The activity of Fe₂O₃/Cr₂O₃ catalyst decreased from 33.5 to 29.8% during the RWReaction for 75 h at 873 K with GHSV (ml/gcat · h) of 100,000. Moreover, the coke formation on the Fe₂O₃/Cr₂O₃ catalyst caused clogging in the RWReactor of the CAMERE process. On the other hand, the ZnO/Cr₂O₃ catalyst showed no coke formation and no deactivation for the RWReaction at 873 K with GHSV (ml/gcat · h) of 150,000. The ZnO/Cr₂O₃ was a good catalyst for the RWReaction of the CAMERE process.     

Direct synthesis of mesoporous silicalite-1 supported TiO2–ZrO2 for the dehydrogenation of EB to styrene with CO2

Direct synthesis route was developed to support TiO₂–ZrO₂ binary metal oxide onto the carbon templated mesoporous silicalite-1 (CS-1). Metal hydroxide modified carbon particles could play a role as hard template and simultaneously support metal components on the mesopores during the crystallization of zeolites. Such supported TiO₂–ZrO₂ binary metal oxides (TZ/CS-1) showed better resistance to deactivation in the oxidative dehydrogenation of ethylbenzene (ODHEB) in the presence of CO₂. These catalysts were found to be active, selective and catalytically stable (10 h of time-on-stream) at 600 °C for the dehydrogenation of ethylbenzene (EB) to styrene (Sty).     

Synergic enhancement effect of zirconium oxide,cerium oxide and iron or cobalt oxide on the formation of isobutene from CO and H2

Fe₂O₃ or CoO modified CeO₂-ZrO₂ catalysts lead to four times higher yield of hydrocarbons than ZrO₂ with C₄ hydrocarbons selectivity of more than 50% and isobutene selectivity of more than 80%. XRD and XPS measurements suggested that the interaction of Fe or Co oxide with CeO₂ causes the higher Ce³⁺ concentration with their higher oxidation state. Their combination with ZrO₂ synergistically causes the active and selective formation of isobutene.     

Chromium Oxide Supported on Mesoporous SBA-15 as Propane Dehydrogenation and Oxidative Dehydrogenation Catalysts

The catalytic activity and selectivity of Cr₂O₃ supported on mesoporous SBA-15 for non-oxidative and oxidative dehydrogenation of propane by O₂ and CO₂ have been studied and compared with those of Cr₂O₃/ZrO₂ and Cr₂O₃/-Al₂O₃ catalysts. Cr₂O₃/SBA-15 and Cr₂O₃/ZrO₂/SBA-15 are more selective to propene and more resistant to coking in comparison with Cr₂O₃/ZrO₂ and Cr₂O₃/-Al₂O₃ for non-oxidative dehydrogenation of propane. In oxidative dehydrogenation of propane by O₂ and CO₂, Cr₂O₃/SBA-15 also displays better activity, selectivity and stability than the other two supported catalysts. The propane conversion and propene yield on Cr₂O₃/SBA-15 catalyst for oxidative dehydrogenation of propane by CO₂ at 823 K reach 24.2 and 20.3%, respectively. XPS and TG/DTA have been used to characterize the catalysts before and after reaction. The differences in catalytic behavior of various supported Cr₂O₃ catalysts in the reactions have been discussed on the basis of the characterization results.     

Catalyst deactivation and regeneration in low temperature ethanol steam reforming with Rh/CeO2–ZrO2 catalysts

Rh/CeO₂–ZrO₂ catalysts with various CeO₂/ZrO₂ ratios have been applied to H₂ production from ethanol steam reforming at low temperatures. The catalysts all deactivated with time on stream (TOS) at 350 °C. The addition of 0.5% K has a beneficial effect on catalyst stability, while 5% K has a negative effect on catalytic activity. The catalyst could be regenerated considerably even at ambient temperature and could recover its initial activity after regeneration above 200 °C with 1% O₂. The results are most consistent with catalyst deactivation due to carbonaceous deposition on the catalyst.     

SELECTIVE CARBON MONOXIDE OXIDATION IN H2-RICH GAS STREAM OVER Co3O4/CeO2/ZrO2, Ag/CeO2/ZrO2, AND MnO2/CeO2/ZrO2 CATALYSTS

Activity and selectivity of selective CO oxidation in an H₂-rich gas stream over Co₃O₄/CeO₂/ZrO₂, Ag/CeO₂/ZrO₂, and MnO₂/CeO₂/ZrO₂ catalysts were studied. Effects of the metaloxide types and metaloxide molar ratios were investigated. XRD, SEM, and N₂ physisorption techniques were used to characterize the catalysts. All catalysts showed mesoporous structure. The best activity was obtained from 80/10/10 Co₃O₄/CeO₂/ZrO₂ catalyst, which resulted in 90% CO conversion at 200°C and selectivity greater than 80% at 125°C. Activity of the Co₃O₄/CeO₂/ZrO₂ catalyst increased with increase in Co₃O₄ molar ratio.     

Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.     

Ethylbenzene to styrene in the presence of carbon dioxide over zirconia

ZrO₂ itself was found be active for the dehydrogenation of ethylbenzene, especially in the presence of CO₂, which was aimed to be utilized as an oxidant. This positive effect of CO₂ was highly dependent on the crystalline phases of zirconia. The higher the tetragonal phase contained in ZrO₂, the higher the ethylbenzene conversion and styrene selectivity that were obtained. Highly tetragonal ZrO₂ was more active in oxidative dehydrogenation than monoclinic ZrO₂. The differences of catalytic activities could be ascribed to the differences of the surface area and CO₂ affinity related with surface basicity.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

Simultaneous dehydrogenation and isomerization of n-butane to isobutene over Cr/WO3–ZrO2 catalysts

A series of WO₃-promoted Cr₂O₃-based catalysts were prepared and tested for the simultaneous dehydrogenation and isomerization of n-butane to isobutene. It is found that a Cr₂O₃/WO₃–ZrO₂ system is an effective catalyst for this reaction; however, the catalytic behavior is dependent on Cr₂O₃ and WO₃ contents, space velocity and temperature. 10 wt% Cr₂O₃/20 wt% WO₃–ZrO₂ can give high initial conversion and isobutene selectivity, but it deactivates rapidly due to the variation of surface properties and pore structure caused by carbon deposition. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of ceria on the structure and catalytic activity of V2O5/TiO2–ZrO2 for oxidehydrogenation of ethylbenzene to styrene utilizing CO2 as soft oxidant

The present study was undertaken to investigate the influence of ceria on the physicochemical and catalytic properties of V₂O₅/TiO₂–ZrO₂ for oxidative dehydrogenation of ethylbenzene to styrene utilizing CO₂ as a soft oxidant. Monolayer equivalents of ceria, vanadia and ceria–vanadia combination over TiO₂–ZrO₂ (TZ) support were impregnated by a coprecipitation and wet impregnation methods. Synthesized catalysts were characterized by using X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, temperature programmed reduction, transmission electron microscopy and BET surface area methods. The XRD profiles of 550 °C calcined samples revealed amorphous nature of the materials. Upon increasing calcination temperature to 750 °C, in addition to ZrTiO₄ peaks, few other lines due to ZrV₂O₇ and CeVO₄ were observed. The XPS V 2p results revealed the existence of V⁴⁺ and V⁵⁺ species at 550 and 750 °C calcinations temperatures, respectively. TEM analysis suggested the presence of nanosized (<7 nm) particles with narrow range distribution. Raman measurements confirmed the formation ZrTiO₄ under high temperature treatments. TPR measurements suggested a facile reduction of CeO₂–V₂O₅/TZ sample. Among various samples evaluated, the CeO₂–V₂O₅/TZ sample exhibited highest conversion and nearly 100% product selectivity. In particular, the addition of ceria to V₂O₅/TZ suppressed the coke deposition and allowed a stable and high catalytic activity.     

Selective synthesis of mixed alcohols from syngas over catalyst Fe2O3/Al2O3 in slurry reactor

The Fe₂O₃/Al₂O₃ catalyst was studied to selectively synthesize mixed alcohols from syngas in a continuously stirred slurry reactor with the oxygenated solvent Polyethylene Glycol-400 (PEG-400). The selectivity of mixed alcohols in the products reached as high as 95 wt.% and the C₂₊ alcohols (mainly ethanol) was more than 40 wt.% in the total alcohol products at the reaction conditions of 250 °C, 3.0 MPa, H₂/CO = 2 and space velocity = 360 ml/g_cat h. The hydrogen temperature programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) measurements of the catalyst confirmed that the FeO phase was responsible for the high selectivity to mixed alcohols in the process. And the oxygenated solvent PEG-400 was also necessary for the selective synthesis of mixed alcohols in the reaction system.     

IR study of reaction of 2‐butene adsorbed on deuterated ZSM‐5 and mordenite

The dehydrogenation of ethylbenzene to styrene was studied over single-crystalline iron oxide model catalyst films grown epitaxially onto Pt(111) substrates. The role of the iron oxide stoichiometry and of atomic surface defects for the catalytic activity was investigated by preparing single-phased Fe₃O₄(111) and α-Fe₂O₃(0001) films with defined surface structures and varying concentrations of atomic surface defects. The structure and composition of the iron oxide films were controlled by low-energy electron diffraction (LEED) and Auger electron spectroscopy (AES), the surface defect concentrations were determined from the diffuse background intensities in the LEED patterns. These ultrahigh vacuum experiments were combined with batch reactor experiments performed in water–ethylbenzene mixtures with a total gas pressure of 0.6 mbar. No styrene formation is observed on the Fe₃O₄ films. The α-Fe₂O₃ films are catalytically active, and the styrene formation rate increases with increasing surface defect concentration on these films. This reveals atomic surface defects as active sites for the ethylbenzene dehydrogenation over unpromoted α-Fe₂O₃. After 30 min reaction time, the films were deactivated by hydrocarbon surface deposits. The deactivation process was monitored by imaging the surface deposits with a photoelectron emission microscope (PEEM). It starts at extended defects and exhibits a pattern formation after further growth. This indicates that the deactivation is a site-selective process. Post-reaction LEED and AES analysis reveals partly reduced Fe₂O₃ films, which shows that a reduction process takes place during the reaction which also deactivates the Fe₂O₃ films.     

Carbon dioxide reforming of ethanol over Ni/Y2O3–ZrO2 catalysts

Supported nickel catalysts of composition Ni/Y₂O₃–ZrO₂ were synthesized in one step by the polymerization method and compared with a nickel catalyst prepared by wet impregnation. Stronger interactions were observed in the formed catalysts between NiO species and the oxygen vacancies of the Y₂O₃–ZrO₂ in the catalysts made by polymerization, and these were attributed to less agglomeration of the NiO during the synthesis of the catalysts in one step. The dry reforming of ethanol was catalyzed with a maximum CO₂ conversion of 61% on the 5NiYZ catalyst at 800 °C, representing a better response than for the catalyst of the same composition prepared by wet impregnation.     

Catalytic Ozonation of Oxalic Acid in the Presence of Fe2O3-Loaded Activated Carbon

ABSTRACT

The activity and optimum condition of metal-loaded activated carbon catalyst (Me/AC) for oxalic acid (OA) ozonation were evaluated. Results showed that Fe-loaded activated carbon (Fe/AC) showed better activity in five kinds of Me/AC catalysts prepared by a dipping method. Fe catalyst, crystallizing as γ-Fe₂O₃, dispersed well on AC surface. Fe₂O₃/AC, with 1.12% Fe weight ratio and 450°C calcination temperature and showed better activity for OA ozonation. 89.2% of OA was removed in the Fe₂O₃/AC/O₃ process, which was higher than those in AC/O₃ (79.6%) and O₃ (3.2%) processes. The calcination process helped to promote adsorption capability and catalytic activity of AC. In addition, Surface hydroxyl groups played a key role in Fe₂O₃/AC’s catalytic activity. Acidic condition was more favorable for OA removal in the Fe₂O₃/AC/O₃ process. A hydroxyl radical (?OH) oxidation mechanism was proven in Fe₂O₃/AC/O₃. The catalytic activity of Fe₂O₃/AC remained satisfactory after several cycles, indicating that Fe₂O₃/AC had a good reusability property.     

The role of CeO2–ZrO2 as support in the ZnO–ZnCr2O4 catalysts for autothermal reforming of methanol

Autothermal reforming of methanol for hydrogen production was investigated over ZnO–ZnCr₂O₄ supported on a series of metal oxides (Al₂O₃, CeO₂, ZrO₂ and CeO₂–ZrO₂). CeO₂–ZrO₂ mixed oxides with Ce /Zr molar ratio of 4/1 was found to be the optimal support which showed significant effect on the catalytic activity and selectivity. The ZnO–ZnCr₂O₄/CeO₂–ZrO₂ and ZnO–ZnCr₂O₄ catalysts were characterized by XRD, TEM, H₂-TPR and XPS. The results show that CeO₂–ZrO₂ mixed oxides have significant effect on the catalytic performance and the supported catalyst shows more uniform temperature distribution in the catalyst bed which was mainly due to its reasonable redox properties.