Mass transfer characteristics of a structured packing for ammonia rectification in ammonia–water absorption refrigeration systems

In ammonia–water absorption refrigeration systems a purification process of the vapours produced in the generator is required. One type of equipment to carry out the purification process is a packed column. However, detailed experimental studies at the normal operating conditions found in ammonia–water absorption refrigeration systems have not been found. An experimental facility has been designed and built to study the ammonia–water rectification in packed columns. Experimental tests have been performed at the normal operating conditions found in the high-pressure stage of a small power ammonia–water absorption refrigeration system. In this paper, the experimental set-up is described and experimental results of the height equivalent to a theoretical plate (HETP) and the volumetric mass transfer coefficient of a rectifying section with the Sulzer BX packing are presented. The HETP values and the experimental mass transfer coefficients are compared with different data and correlations proposed in the literature; it has been found that the differences are appreciable.     

Dynamic simulation of a single-effect ammonia–water absorption chiller

A lumped-parameter dynamic simulation of a single-effect ammonia–water absorption chiller is performed. Modeling is based on the continuity of species constituting the ammonia–water mixture and the conservation of energy for each component of the absorption chiller. Ordinary differential equations governing the response of each component and the algebraic equations describing the constitutive relation are solved in parallel by numerical integration. The model has been applied to a commercially available 10.5 kW absorption chiller to study the transients of temperature, pressure, concentration, and void fraction of each component during the start-up operation. The time constant of the absorption chiller is also investigated. The parameters considered are the bulk concentration of the ammonia–water solution, the mass of the solution filled, and the volumes of key components of the absorption chiller. In addition, the reduction of the time constant by a stepwise turn-up and turn-down of the flue gas flow rate during the primary stage of start-up period is demonstrated.     

Simulation of ternary ammonia–water–salt absorption refrigeration cyclesSimulation des cycles frigorifiques à absorption à ammoniac / eau / sel

This paper proposes a new working fluid for refrigeration cycles utilizing low temperature heat sources. The proposed working fluid consists of the ammonia–water working fluid mixture and a salt. The salt is used to aid the removal of ammonia from the liquid solution. This effect is a manifestation of the well known “salting-out” effect. While the addition of salt improves the generator performance, it also has a detrimental effect on the absorber. The overall effects on the performance of three absorption cycles using the NH₃–H₂O–NaOH working fluid have been investigated using computer simulations. The results indicated that salting out can lower the generator operating temperature while simultaneously improving the cycle performance. Furthermore, limiting the salt to the generator suggests potential for further improvement in cycle performance.     

Experimental analysis of ammonia–water rectification in absorption systems with the 10 mm metal Pall ring packing

In this paper, the mass transfer performance of the 10 mm metal Pall ring packing for ammonia rectification in ammonia–water absorption refrigeration systems (AARS) is investigated. The experimental setup is described and the experimental procedure and data reduction method are explained. Experimental results of the top vapour temperature, concentration and mass flow rate are presented for different operating conditions, including reflux ratio values from 0.4 to 1 (total reflux conditions). Vapour phase mass transfer coefficients are calculated from the measured data and the results are compared with different mass transfer correlations found in the open literature. In this paper, a correlation is proposed for the packing analysed which was fitted from the experimental data. Finally, a comparison is made between the actual packing height used in the experimental setup and the height required to obtain the same ammonia rectification in AARS with the first generation packings: ½″ ceramic Berl saddles, 15 mm glass Raschig rings and ½″ ceramic Novalox saddles. It was found that a packing height reduction between a factor of 2.5 and 3 is attained with 10 mm metal Pall rings.     

A novel hybrid absorption–compression refrigeration cycle

When used in traditional pool-boiling type refrigeration cycles, non-azeotropic mixed refrigerants tend to result in a reduced efficiency compared to pure refrigerants. This results from the composition shift effect, which distributes the mixture components: concentrating the more volatile component in the high pressure part of the cycle, and the less volatile component in the low pressure part. The obvious effect of this is to increase the compression ratio relative to a single component. This article investigates a way of manipulating the composition change of a refrigerant mixture, using two components of similar volatility, in order to reduce the compression ratio. Counter-current vapour–liquid contact is used in a “refrigeration column”, which is combined with a distillation column. The cycle is able to exploit heat sources below 100°C as input to the distillation column and the designer is able to optimise the consumption of compressor power and distillation heat input.     

Studies on bubble pump for a water–lithium bromide vapour absorption refrigerator: Etudes sur une pompe à bulles pour réfrigérateur à absorption eau–bromure de lithium

The hydrostatic principle and bubble pump technique are used in the two-fluid pumpless continuous vapour absorption refrigerator to create the circulations of the solution and refrigerant. In this paper, the bubble pump, which is the ‘heart' of this natural circulation type of refrigerator, has been investigated both analytically and experimentally. The bubble pump is modelled for intermittent slug flow of solution and vapour mixture. A test rig is built in glass to evaluate the performance of the bubble pump, to visualize the flow behavior and to validate the analytical model. Bubble pump tube diameter, pump lift, driving head and heat input are varied to analyze the pump performance. Results indicate that pumping ratio is nearly independent of the heat input, but increases with decrease in pump tube diameter, decrease in pump lift and increase in driving head.     

Experimental characterization of the rectification process in ammonia–water absorption systems with a large-specific-area corrugated sheet structured packing

In this paper, the mass transfer performance of a large-specific-area corrugated sheet structured packing for ammonia–water absorption refrigeration systems (AARS) is reported. An experimental facility was used to test the performance of the packing. Experimental results of the temperature, ammonia concentration and mass flow rate of the rectified vapour are presented and discussed for different operating conditions including reflux ratio values from 0.2 to 1. The volumetric vapour phase mass transfer coefficient is calculated from the measured data and compared with different correlations found in the literature. A new correlation is proposed which was fitted from the experimental data. Finally, a comparison is made between the actual packing height used in the experimental setup and the height required to obtain the same ammonia rectification in AARS with different packings previously tested by the authors.     

Thermodynamic modeling of an ammonia–water absorption chiller

This article develops a general thermodynamic framework for the modeling of an irreversible absorption chiller at the design point, with application to a single-stage ammonia–water absorption chiller. Component models of the chiller have been assembled so as to quantify the internal entropy production and thermal conductance (UA) in a thermodynamically rigorous formalism, which is in agreement with the simultaneous heat-and-mass transfer processes occurring within the exchangers. Local thermodynamic balance (viz. energy, entropy, and mass balance) and consistency within the components is respected, in addition to the overall thermodynamic balance as determined by the inlet and outlet states of the components. For the absorbers, Colburn-and-Drew mass transfer equations are incorporated to describe the absorption process. Furthermore, the impact of various irreversibilities on the performance of chiller is also evaluated through the use of a general macroscopic equation.     

A general thermodynamic framework for understanding the behaviour of absorption chillersCadre thermodynamique facilitant la compréhension du comportement des refroidisseurs à absorption

In this article, a general definition of the process average temperature has been developed, and the impact of the various dissipative mechanisms on 1/COP of the chiller evaluated. The present component-by-component black box analysis removes the assumptions regarding the generator outlet temperature(s) and the component effective thermal conductances. Mass transfer resistance is also incorporated into the absorber analysis to arrive at a more realistic upper limit to the cooling capacity. Finally, the theoretical foundation for the absorption chiller T–s diagram is derived. This diagrammatic approach only requires the inlet and outlet conditions of the chiller components and can be employed as a practical tool for system analysis and comparison.     

Thermoeconomic optimization of a single effect water/LiBr vapour absorption refrigeration system

In this paper, the thermoeconomic theory is applied to the economic optimization of a single effect water/LiBr vapour absorption refrigeration system for air-conditioning application, aimed at minimizing its overall operation and amortization cost. The mathematical and numerical techniques based optimization of thermal system is not always possible due to plant complexities. Therefore, a simplified cost minimization methodology is applied to evaluate the economic costs of all the internal flows and products of the system by formulating exergoeconomic cost equations. Once these costs are determined, the system is thermoeconomically evaluated to identify the effects of design variables on costs and enables to suggest values of design variables that would make the overall system cost effective. Finally, an approximate optimum design configuration is obtained by means of sequential local optimization of the system, carried out unit by unit. The result compares this optimum with the base case and shows percentage variations in the system's operation and amortization cost.     

Experimental correlation of combined heat and mass transfer for NH3–H2O falling film absorptionCorrélation expérimentale entre le transfert de chaleur et de masse pour de l'absorption au NH3–H2O à film tombant

In this article, experimental analysis was performed for ammonia–water falling film absorption process in a plate heat exchanger with enhanced surfaces such as offset strip fin. This article examined the effects of liquid and vapor flow characteristics, inlet subcooling of the liquid flow and inlet concentration difference on heat and mass transfer performance. The inlet liquid concentration was selected as 5%, 10% and 15% of ammonia by mass while the inlet vapor concentration was varied from 64.7% to 79.7%. It was found that before absorption started, there was a rectification process at the top of the test section by the inlet subcooling effect. Water desorption phenomenon was found near the bottom of the test section. It was found that the lower inlet liquid temperature and the higher inlet vapor temperature, the higher Nusselt and Sherwood numbers are obtained. Nusselt and Sherwood number correlations were developed as functions of falling film Reynolds Re₁, vapor Reynolds number Re_v, inlet subcooling and inlet concentration difference with ±15% and ±20% error bands, respectively.     

Development of a slug flow absorber working with ammonia–water mixture: part II—data reduction model for local heat and mass transfer characterization

This study deals with a data reduction model for clarifying experimental results of a counter-current slug flow absorber, working with ammonia–water mixture, for significantly low solution flow rate conditions. The data reduction model to obtain the local heat and mass transfer coefficient on the liquid side is proposed by using the drift flux model to analyze the flow characteristics. The control volume method and heat and mass transfer analogy are employed to solve the combined heat and mass transfer problem. As a result, it is found that the local heat and mass transfer coefficient on the liquid side of the absorber is greatly influenced by the flow pattern. The heat and mass transfer coefficient at the frost flow region is higher than that at the slug flow region due to flow disturbance and random fluctuation. The solution flow rate and gas flow rate have influence on the local heat and mass transfer coefficient at the frost flow region. However, it is insignificant at the slug flow region.     

A theoretical study of an innovative ejector powered absorption–recompression cycle refrigerator

This paper describes a novel cycle which uses a steam ejector to enhance the concentration process by compressing the vapour from the lithium bromide solution to a state that it can be used to re-heat the solution from which it came. The energy efficiency and the performance characteristics of the novel cycle are theoretically investigated in this paper. The theoretical results show that the coefficient of performance (COP) of the novel cycle is better than the conventional single-effect absorption cycle. The characteristics of the cycle performance show its promise in using high temperature heat source at low cost.     

Evaluation of the column components size on the vapour enrichment and system performance in small power NH3–H2O absorption refrigeration machines

This paper presents an analysis of the influence of the distillation column components size on the vapour enrichment and system performance in small power NH₃–H₂O absorption machines with partial condensation. It is known that ammonia enrichment is required in this type of systems; otherwise water accumulates in the evaporator and strongly deteriorates the system performance and efficiency. The distillation column analysed consists of a stripping adiabatic section below the column feed point and an adiabatic rectifying packed section over it. The partial condensation of the vapour is produced at the top of the column by means of a heat integrated rectifier with the strong solution as coolant and a water cooled rectifier. Differential mathematical models based on mass and energy balances and heat and mass transfer equations have been developed for each one of the column sections and rectifiers, which allow defining their real dimensions. Results are shown for a given practical application. Specific geometric dimensions of the column components are considered. Different distillation column configurations are analysed by selecting and discarding the use of the possible components of the column and by changing their dimensions. The analysis and comparison of the different column arrangements has been based on the system COP and on the column dimensions.     

Simulation results of triple-effect absorption cycles

A simulation analysis was carried out for three kinds of triple-effect absorption cycles of parallel-flow, series-flow and reverse-flow using a newly developed simulation program. The cycles investigated in this paper are similar to the alternate double-condenser coupled cycles of Grossman. The coefficient of performance, the maximum pressure and the maximum temperature of each cycle were calculated. The sensitivity analysis of UA of each component was also carried out. The results show that the parallel-flow cycle yields the highest coefficient of performance among the cycles, while the maximum pressure and temperature in the reverse-flow cycle are lower than those of other cycles.     

Performance of compression/absorption hybrid refrigeration cycle with propane/mineral oil combination

This paper discusses the feasibility of a vapor compression/absorption hybrid refrigeration cycle for energy saving and utilization of waste heat. The cycle employs propane as a natural refrigerant and a refrigeration oil as an absorbent. A prototype of the cycle is constructed, in which a compressor and an absorption unit are combined in series. The performance of the cycle is examined both theoretically and experimentally. Although the solubility of the propane with the oil is not enough as a working pair in the absorption unit, the theoretical calculation shows that the hybrid cycle has a potential to achieve a higher performance in comparison with a simple vapor compression cycle by using the waste heat. In the experiment, the prototype cycle is operated successfully and it is found that an improvement of an absorber is necessary to achieve the good performance close to the theoretical one. The application of an AHE (absorber heat exchanger) can reduce the heat input to a generator. Further examinations on some other combinations of refrigerant/refrigeration oil and additives are desirable.     

Visualization of bubble behavior and bubble diameter correlation for NH3–H2O bubble absorption

The objectives of this paper are to visualize the bubble behavior for an ammonia–water absorption process, and to study the effect of key parameters on ammonia–water bubble absorption performance. The orifice diameter, orifice number, liquid concentration and vapor velocity are considered as the key parameters. The departing bubbles tend to be spherical for surface tension dominant flow, and the bubbles tend to be hemispherical for inertial force dominant flow. A transition vapor Reynolds number is observed at a balance condition of internal absorption potential (by the concentration difference) and external absorption potential (by the vapor inlet mass flow rate). As the liquid concentration increases, the transition Reynolds number and the initial bubble diameter increase. The initial bubble diameter increases with an increase of the orifice diameter while it is not significantly affected by the number of orifices. Residence time of bubbles increases with an increase in the initial bubble diameter and the liquid concentration. This study presents a correlation of initial bubble diameter with ±20% error band. The correlation can be used to calculate the interfacial area in the design of ammonia-water bubble absorber.     

Improved thermodynamic property fields of LiBr–H2O solution

This article presents a thermodynamically consistent set of specific enthalpy, entropy, and heat capacity fields for LiBr–H₂O solution. The temperatures span from 0 to 190°C, while the concentrations span from 0 to 75 wt%. The work is based on the empirical inputs of Dühring's gradient and intercept, specific heat capacity data at a reference concentration of 50 wt% and density data. These properties have been evaluated using most of the experimental data available in the literature. The present approach circumvents the issue of negative dew point at low temperatures and high concentrations. The information provided in this article could be useful for designers of absorption chillers.     

Analytical investigation of two different absorption modes: falling film and bubble types

The objectives of this paper are to analyze a combined heat and mass transfer for an ammonia–water absorption process, and to carry out the parametric analysis to evaluate the effects of important variables such as heat and mass transfer areas on the absorption rate for two different absorption modes — falling film and bubble modes. A plate heat exchanger with an offset strip fin (OSF) in the coolant side was used to design the falling film and the bubble absorber. It was found that the local absorption rate of the bubble mode was always higher than that of the falling film model leading to about 48.7% smaller size of the heat exchanger than the falling film mode. For the falling film absorption mode, mass transfer resistance was dominant in the liquid flow while both heat and mass transfer resistances were considerable in the vapor flow. For the bubble absorption mode, mass transfer resistance was dominant in the liquid flow while heat transfer resistance was dominant in the vapor region. Heat transfer coefficients had a more significant effect on the heat exchanger size (absorption rate) in the falling film mode than in the bubble mode, while mass transfer coefficients had a more significant effect in the bubble mode than in the falling film mode.     

The thermodynamic performance of a new solution cycle in double absorption heat transformer using water/lithium bromide as the working fluids

In this paper, a new solution cycle in the double absorption heat transformer is presented and the thermodynamic performance of this new cycle is simulated based on the thermodynamic properties of aqueous solution of lithium bromide. The results show that this new cycle is superior to the cycle being studied by some researchers. This new solution cycle has a wider range of operation in which the system maintains the high value of COP and has larger temperature lifts and operation stability. The relationship between the absorber and the absorbing evaporator is more independent and this makes the operation and control of the system more easier.