Mn2O3/TiO2 nanofibers with broad-spectrum antibiotics effect and photocatalytic activity for preliminary stage of water desalination

Composite nanofibers consisting of Mn₂O₃ and TiO₂ were prepared by the electrospinning process, and tested as Gram-class-independent antibacterial agent and photocatalyst for organic pollutants degradation. Initially, electrospinning of a sol–gel consisting of titanium isopropoxide, manganese acetate tetrahydrate and poly(vinyl pyrrolidone) was used to produce hybrid polymeric nanofibers. Calcination of the obtained nanofibers in air at 650 °C led to produce good morphology Mn₂O₃/TiO₂ nanofibers. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the as-spun nanofibers and the calcined product. X-ray powder diffractometry (XRD) analysis was also used to characterize the chemical composition and the crystallographic structure of the sintered nanofibers. The antibacterial activity of Mn₂O₃/TiO₂ nanofibers against Gram negative and Gram positive bacteria was investigated by calculating the minimum inhibitory concentration after treatment with the nanofibers. Investigations revealed that the lowest concentration of Mn₂O₃/TiO₂ nanofibers solution inhibiting the growth of Staphylococcus aureus ATCC 29231 and Escherichia coli ATCC 52922 strains is 0.4 and 0.8 μg/ml, respectively. Incorporation of Mn₂O₃ significantly improved the photodegradation of methylene blue (MB) dye under the visible light irradiation due to enhancing rutile phase formation in the TiO₂ nanofibers matrix.     

Investigation on mechanochemical synthesis of Al2O3/BN nanocomposite by aluminothermic reaction

Alpha-alumina–boron nitride (α-Al₂O₃–BN) nanocomposite was synthesized using mixtures of aluminum nitride, boron oxide and pure aluminum as raw materials via mechanochemical process under a low pressure of nitrogen gas (0.5 MPa). The phase transformation and structural evaluation during mechanochemical process were investigated by X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential thermal analysis (DTA) techniques. The results indicated that high exothermic reaction of Al–B₂O₃ systems under the nitrogen pressure produced alumina, aluminum nitride (AlN), and aluminum oxynitride (Al₅O₆N) depending on the Al value and milling time, but no trace of boron nitride (BN) phases could be identified. On the other hand, AlN addition as a solid nitrogen source was effective in fabricating in-situ BN phase after 4 h milling process. In Al–B₂O₃–AlN system, the aluminothermic reaction provided sufficient heat for activating reaction between B₂O₃ and AlN to form BN compound. DTA analysis results showed that by increasing the activation time to 3 h, the temperature of both thermite and synthesis reactions significantly decreased and occurred as a one-step reaction. SEM and TEM observations confirmed that the range of particle size was within 100 nm.     

Mechanochemical synthesis of MgTa2O6 ceramic

MgTa₂O₆ powders were prepared by mechanochemical synthesis from MgO and Ta₂O₅ in a planetary ball mill in air atmosphere using steel vial and steel balls. High-energy ball milling gave nearly single-phase MgTa₂O₆ after 8 h of milling time. Annealing of high-energy milled powder at various temperatures (700–1200 °C) indicated that high-energy milling speed up the formation and crystallization of MgTa₂O₆ from the amorphous mixture. The powder derived from 8 h of mechanical activation gave a particle size of around 28 nm. Although at low-annealing temperatures the grain size was almost the same as-milled powder, the grain size increased with annealing temperature reaching to around 1–2 μm after annealing at 1200 °C for 8 h.     

V-doped In2O3 nanofibers for H2S detection at low temperature

Pristine and vanadium-doped In₂O₃ nanofibers were fabricated by electrospinning and their sensing properties to H₂S gas were studied. X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to investigate the inner structure and the surface morphology. The H₂S-sensing performances were characterized at different temperatures ranging from 50 to 170 °C. The sensor based on 6 mol% V-doped In₂O₃ nanofibers exhibit the highest response, i.e. 13.9–50 ppm H₂S at the relatively low temperature of 90 °C. In addition, the fast response (15 s) and recovery (18 s) time, and good selectivity were observed.     

Diffusion bonding of alumina using interlayer of mixed hydride nano powders

In this study, mixed hydride/alanate nano powders in the Al–Mg system were used as the interlayer for low temperature diffusion bonding of dense alumina parts. Decomposition of hydride nanopowders at bonding temperatures in-situ formed metals and alloys nano particles with oxide free surfaces and high sinter-ability in the interlayer. Nano powders sintering behavior in the interlayer and formation of compounds in the reaction layer during diffusion bonding were studied. Mixture of 50–50 M ratio of AlH₃ and Mg(AlH₄)₂, as the interlayer improved bond strength of the joints. Diffusion bonding products were formed in the MgO–Al₂O₃ spinel system with different stoichiometries. Bond strength improved up to 202 MPa by induction hot pressing alumina parts at low bonding temperature of 400 °C under pressure of 20 MPa during 30 min bonding period.     

Synthesis of plate-like α-Al2O3 single-crystal particles in NaCl–KCl flux using Al(OH)3 powders as starting materials

Plate-like α-Al₂O₃ single-crystal particles were successfully synthesized in NaCl–KCl flux using Al(OH)₃ powders as starting materials, and the influence of pre-calcining of Al(OH)₃ powders on the phase formation and morphology of α-Al₂O₃ powders was focused. When Al(OH)₃ powders are used as starting materials, the synthesized product at 900 °C is mainly composed of α-Al₂O₃ and κ-Al₂O₃, and most synthesized particles show alveolate morphology. At 1100 °C, single-phase α-Al₂O₃ powders are developed, in which there are many aggregations of intensively bound plate-like particles. In contrast, using porous amorphous Al₂O₃ powders obtained by pre-calcining Al(OH)₃ powders at 550 °C for 3 h as the starting material, plate-like α-Al₂O₃ single-crystal particles can be well developed above 900 °C. The reason of the influence of pre-calcining of Al(OH)₃ powders on the phase formation and morphology of α-Al₂O₃ powders is also discussed in the paper.     

Thermally activated sintering–coarsening–coalescence-polymerization of amorphous silica nanoparticles

An onset sintering–coarsening–coalescence-polymerization (SCCP) event of amorphous SiO₂ nanoparticles (ca. 40–100 nm in size) by isothermal firing in the 1150–1300 °C range in air was characterized by an N₂ adsorption–desorption hysteresis isotherm coupled with X-ray diffraction and vibrational spectroscopy. The apparent activation energy of such a rapid SCCP process was estimated as 177±32 kJ/mol, based on 30% reduction of a specific surface area with an accompanied change of medium range orders, i.e. forming Si₂O₅ while retaining the Si–2ndO yet losing the Si–2ndSi without appreciable crystallization. The minimum temperature of the SCCP process, as of concern to industrial silica applications and sedimentary/metamorphosed sandstone formation, is 1120 °C based on the extrapolation of steady specific surface area reduction rates to null.     

Influence of SO3 on mercury removal with activated carbon: Full-scale results

Activated carbon injection is considered one of the most cost-effective options for mercury control at PRB-fired power plants. However, roughly 30% of sites firing PRB coal use SO₃ for flue gas conditioning. The presence of SO₃ in flue gas can decrease mercury capture by activated carbon, sometimes dramatically. Overcoming activated carbon performance limitations caused by SO₃ conditioning for units with this configuration is essential to enable these plants to cost-effectively meet pending mercury emission regulations. Ameren's Labadie Unit 2 fires PRB coal and uses SO₃ to enhance particulate capture in the electrostatic precipitator (ESP). Full-scale sorbent injection tests at Labadie were conducted from 2005–2007. Six sorbents were tested at SO₃ injection concentrations ranging from 0 to 10.7 ppm. Sorbent performance was evaluated at two injection locations (the air preheater (APH) inlet and outlet). Native mercury capture on fly ash was typically less than 15%. When the mercury sorbents were injected downstream of the air preheater, the SO₃ concentration resulted in a decrease in mercury capture from 85% (no SO₃ injection) to 17% (SO₃ injection set at 10.7 ppm). Mercury sorbents were more effective when injected upstream of the air preheater. With the SO₃ system off, mercury removal increased from 75% when injecting 5.1 lb/MMacf of brominated carbon at the APH outlet, compared to 95% when injecting at the inlet. With the SO₃ system on, test results indicated an increase from about 30% injecting at the outlet to 58% injecting at the inlet. Tests evaluating the ADA-ES patented onsite milling process showed that 85% mercury capture was achieved injecting 4 lb/MMacf of milled activated carbon compared to a requirement of 10 lb/MMacf to achieve the same removal using as-received carbon, representing a 60% reduction in activated carbon consumption. No changes in opacity, APH and ESP performance, or other balance-of-plant effects were observed in these tests.     

Co-precipitated ZnAl2O4 spinel precursor as potential sintering aid for pure alumina system

Ultra-fine ZnAl₂O₄ spinel hydrogel precursor synthesized from mixed salt solutions of Zn²⁺ and Al³⁺ ions using ammonium hydroxide–hexamethylenetetramine as basic media for co-precipitation was used as bonding material and sintering aid for pure alumina system. The hydrogel powder exhibited some well-defined ZnAl₂O₄ spinel phases at 800 °C. Alumina compacts were fabricated by incorporating small proportions of the precursor in alumina powder and firing at different temperatures (1350–1500 °C). The degree of densification was studied by measurement of fired shrinkage, apparent porosity, bulk density and cold crushing strength. Phase compositions and microstructural features of sintered samples were evaluated by XRD and SEM respectively. Addition of 0.2% hydrogel powder to alumina exhibited remarkable influence on development of high mechanical strength. The in situ formed ZnAl₂O₄ spinel dopant acted as a grain growth inhibitor in the alumina system.     

A new direct coagulation casting process for alumina slurries prepared using poly(acrylate) dispersant

Direct coagulation casting (DCC) of concentrated aqueous alumina slurries prepared using ammonium poly(acrylate) dispersant has been studied using MgO as coagulating agent. Addition of small amounts of MgO increased the viscosity of the concentrated alumina slurries with time and finally transformed it in to a stiff gel. Sufficient working time for degassing and casting could be achieved by cooling the slurries to a temperature of ∼5 °C after proper homogenization after the addition of MgO. The DCC slip with alumina loading in the range of 50–55 vol% showed relatively low viscosity (0.12–0.36 Pa s at shear rate of 93 s⁻¹) and yield stress (1.96–10.56 Pa) values. The wet coagulated bodies prepared from slurries of alumina loading in the range of 50–55 vol% had enough compressive strength (45–211 kPa) for handling during mould removal and further drying. The coagulated bodies prepared from slurries of alumina loading in the range of 50–55 vol% showed linear shrinkage in the range of 4.8–2.3 during drying and 17.1–16.2 during sintering respectively. Near-net-shape alumina components with density >98% TD could be prepared by the DCC process.     

In situ preparation of Si3N4–TiN composite by pyrolysis of polytitanosilazane (PTSZ)

Si₃N₄–TiN composite powders were obtained by in situ pyrolysis of polytitanosilazane. Dense Si₃N₄–TiN composites were prepared by hot-pressing at 1800 °C under 20 MPa for 2 h without sintering additive. Crystallization of amorphous PTSZ powders occurred between 1400 and 1500 °C with major phases, α-Si₃N₄, β-Si₃N₄, and small amount of phase TiN. Mechanical properties and microstructure of Si₃N₄–TiN composites were characterized. The results showed that the mechanical strength was 620 MPa, the fracture toughness was 7.8 MPa m^1/2 and the Vickers hardness was 8.5 GPa. SEM analysis indicated that Si₃N₄–TiN composite possessed excellent fracture toughness because TiN grains produced by in situ pyrolysis were well dispersed in Si₃N₄ matrix.     

Influence of sintering temperature and holding time on the densification, phase transformation, microstructure and properties of hot pressing WC-40 vol.%Al2O3 composites

WC-40 vol.%Al₂O₃ composites were prepared by high energy ball milling followed by hot pressing. The tungsten carbide (WC) and commercial alumina (Al₂O₃) powders composed of amorphous Al₂O₃, boehmite (AlOOH) and χ-Al₂O₃ were used as the starting materials. The phase transformation during sintering, the influence of sintering temperature and holding time on the densification, microstructure, Vickers hardness and fracture toughness and the toughening effects of WC-40 vol.%Al₂O₃ composites were investigated. The results showed that the amorphous Al₂O₃, AlOOH and χ-Al₂O₃ were transformed to α-Al₂O₃ completely during the sintering process. With the increasing sintering temperature and holding time, the relative density increased and both the Vickers hardness and fracture toughness increased initially to the maximum values and then decreased. When the as milled powders were hot pressed at 1540 °C for 90 min, a relative density of 97.98% and a maximum hardness of 18.65 GPa with an excellent fracture toughness of 10.43 MPa m^1/2 of WC-40 vol.%Al₂O₃ composites were obtained.     

The reaction between the magnesia–chrome brick and the molten slag of MgO–Al2O3–SiO2–CaO–FetO and the resulting microstructure

The reaction and microstructure at the interface of MgO–Cr₂O₃ brick and the molten slag of MgO–Al₂O₃–SiO₂–CaO–Fe_tO after static slag corrosion at 1823–1923 K for various times and the resulting microstructure were investigated and characterized. After the static slag corrosion at 1923 K for 4 h, the XRD results show the major phases of periclase MgO, MgCr₂O₄ spinel, and CaMgSiO₄ as the minor phase. MgCr₂O₄ phase causes MgO to form a discontinuous phase in MgO–Cr₂O₄ brick. After static slag corrosion at 1923 K for 4 h, SEM micrographs show that brick interior cracks, MgO and dissolved MgO. MgO dissolved due to the molten plag penetrated into the brick interior and reaction with it, leading to a localized dissolution of brick slag. TEM micrographs and ED patterns demonstrate that the minor phase of (Mg, Fe)(Al, Cr)₂O₄ precipitates in the MgCr₂O₄ matrix.     

Investigation of the effect of ZrO2 and ZrO2/Al2O3 additions on the hot-pressing and properties of equimolecular mixtures of α- and β-Si3N4

In this work, hot-pressing of equimolecular mixtures of α- and β-Si₃N₄ was performed with addition of different amounts of sintering additives selected in the ZrO₂–Al₂O₃ system. Phase composition and microstructure of the hot-pressed samples was investigated. Densification behavior, mechanical and thermal properties were studied and explained based on the microstructure and phase composition. The optimum mixture from the ZrO₂–Al₂O₃ system for hot-pressing of silicon nitride to give high density materials was determined. Near fully dense silicon nitride materials were obtained only with the additions of zirconia and alumina. The liquid phase formed in the zirconia and alumina mixtures is important for effective hot-pressing. Based on these results, we conclude that pure zirconia is not an effective sintering additive. Selected mechanical and thermal properties of these materials are also presented. Hot-pressed Si₃N₄ ceramics, using mixtures from of ZrO₂/Al₂O₃ as additives, gave fracture toughness, K_IC, in the range of 3.7–6.2 MPa m^1/2 and Vicker hardness values in the range of 6–12 GPa. These properties compare well with currently available high performance silicon nitride ceramics. We also report on interesting thermal expansion behavior of these materials including negative thermal expansion coefficients for a few compositions.     

Effects of electron-beam irradiation,a thin-Ti layer,and a BeO additive on the diffusion of titanium in synthetic sapphire

Titanium was allowed to diffuse into synthetic sapphire (α-Al₂O₃) at 1773–1923 K for 200 h in air. Specimens were prepared by four different methods. Samples were irradiated with a 10 MeV electron beam to fluencies of 2×10¹⁷ cm⁻² for 1 h to induce vacancy formation. A 1-μm layer of titanium was sputtered onto sapphire samples to provide intimate contact with the diffusing elements. Ti diffusion was performed using TiO₂ powder or a mixture of TiO₂ and BeO powders in a ratio of 95:5 to take advantage of the beryllium activity. Ti diffusion was profiled using scanning electron microscope-energy dispersive X-ray spectrometry (SEM–EDX). The diffusion coefficients of Ti were as follows:     

Deposition behavior and characteristics of hydroxyapatite coatings on Al2O3, Ti,and Ti6Al4V formed by a chemical bath method

A simple chemical bath method was used to deposit hydroxyapatite (HA) coatings on Al₂O₃, Ti, and Ti6Al4V substrates at ambient pressure by heating to 65–95 °C in an aqueous solution prepared with Ca(NO₃)₂·4H₂O, KH₂PO₄, KOH, and EDTA. The deposition behavior, morphology, thickness, and phase of the coatings were investigated using scanning electron microscopy and X-ray diffractometry. The bonding strength of the coatings was measured using an epoxy resin method. The HA coatings deposited on the three kinds of substrates were fairly dense and uniform and exhibited good crystallinity without any additional heat treatment. A coating thickness of 1–1.8 μm was obtained for the samples coated once. By repeating the coating process three times, the thickness could be increased to 4.5 μm on the Al₂O₃ substrate. The bonding strength of these coatings was 18 MPa.     

Controllable synthesis of CaTi2O4(OH)2 nanoflakes by a facile template-free process and its properties

Serrated leaf-like CaTi₂O₄(OH)₂ nanoflake crystals were synthesized via a template-free and surfactant-free hydrothermal process. The samples were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM). The growth process for CaTi₂O₄(OH)₂ nanoflakes was dominated by a crystallization–dissolution–recrystallization growth mechanism. BET analysis showed that CaTi₂O₄(OH)₂ nanoflakes had mesoporous structure with an average pore size of 8.7 nm, and a large surface area of 88.4 m² g⁻¹. Cyclic voltammetry and galvanostatic charge–discharge tests revealed that the electrode synthesized from CaTi₂O₄(OH)₂ nanoflakes reached specific capacitances of 162 F g⁻¹ at the discharge current of 2 mA cm⁻², and also exhibited excellent electrochemical stability.     

Joining of Si3N4 to Si3N4 using a AuPd(Co,Ni)–V filler alloy and the interfacial reactions

Au38.0–Pd28.0–Co18.0–Ni7.0–V9.0 (in wt%) alloy was designed as a filler for joining Si₃N₄. The filler alloy showed a contact angle of 77.2° on Si₃N₄ ceramic at 1473 K. The Si₃N₄/Si₃N₄ joint brazed with the rapidly-solidified filler foils at 1443 K for 10 min exhibits an average three-point bend strength of 320.7 MPa at room temperature and the strength values are 217.9 MPa and 102.9 MPa at 1073 K and 1173 K respectively. The interfacial reaction products were composed of V₂N and Pd₂Si, and the elements Co and Ni in the brazing alloy did not participate in the interfacial reactions. The coarse-network-like distribution of refractory Pd₂Si compound within the Au–Pd–Co–Ni alloy matrix throughout the joint contributes to the stable high-temperature joint strengths.     

Microstructure evolution of Al2O3/Al2O3 joint brazed with Ag-Cu-Ti + B + TiH2 composite filler

Al₂O₃/Al₂O₃ joint was achieved using Ag-Cu-Ti + B + TiH₂ composite fillers at 900 °C for 10 min. The evolution mechanism of interface during brazing was discussed. Effects of Ti and B atoms content on microstructure of joints were investigated. Results show that a continuous and compact reaction layer Ti₃(Cu,Al)₃O forms at Al₂O₃/brazing alloy interface. Ti(Cu,Al) precipitates near Ti₃(Cu,Al)₃O layer. In situ synthesized TiB whiskers evenly distribute in Ag and Cu based solid solution. The higher content of B powders in composite fillers increases TiB whiskers content, but decreases the thickness of Ti₃(Cu,Al)₃O layer, while the higher TiH₂ powders content thickens Ti₃(Cu,Al)₃O layer. Ag and Cu based solid solutions become uniform and fine with the increasing of TiB whiskers content. Ti(Cu,Al) intermetallics content increase and they gradually distribute from Al₂O₃ side to the central of brazing alloy, but the content of Cu based solid solution decreases when the TiH₂ content increases.     

The effect of nano-Cr2O3 on solid-solution assisted sintering of MgO refractories

The effect of Cr₂O₃ particle size on the densification of magnesia refractories was investigated. Magnesia grains (<45 μm) were mixed with 2 wt% of micro-Cr₂O₃ (2 μm) and nano-Cr₂O₃ particles (10–20 nm) and sintered at 850–1450 °C, for 5 h in air. The progress of the densification and phase evolution of samples was studied with the support of X-ray diffraction phase analysis (XRD), Fourier transformer infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). It was shown that the densification of magnesia was enhanced by reducing the particle size of the added chromia to the range of 20 nm. According to the phase analysis results, the higher dissolution rate of Cr₂O₃ in MgO in the MgO–Cr₂O₃ system was responsible for the faster densification of nano-Cr₂O₃ containing mixes.