Synthesis of Pb(Mg1/3Nb2/3)O3 in Excess Lead Oxide by Mechanical Activation

Twenty hours of mechanical activation of mixed oxides at room temperature led to the formation of Pb(Mg_1/3Nb_2/3)O₃ (PMN) in excess PbO. The crystallinity of the activation-derived perovskite PMN phase was further established when the activated PMN–PbO phase mixture was subjected to calcination at 800°C. Pyrochlores, such as Pb₃Nb₄O₁₃ and Pb₂Nb₂O₇, were not observed as transitional phases on mechanical activation and subsequent calcination, although 50% excess PbO was deliberately added. The perovskite PMN phase was recovered by washing off excess PbO using acetic acid solution at room temperature. It was sintered to a relative density of 98.9% of theoretical at 1200°C for 1 h and the sintered PMN exhibited a dielectric constant of ∼14 000 at 100 Hz and a Curie temperature of −11°C.     

Mechanochemical Synthesis of 0.9[0.6Pb(Zn1/3Nb2/3)O3·0.4Pb(Mg1/3Nb2/3)O3]·0.1PbTiO3

Lead zinc niobate–lead magnesium niobate–lead titanate (PZN–PMN–PT) ceramic powders of perovskite structure have been prepared via a mechanochemical processing route. A single-phase perovskite powder of ultrafine particles in the nanometer range was successfully synthesized when a MZN powder (columbite precursor) was mechanically activated for 10 h together with mixed lead and titanium oxides. The following steps are involved when the ternary oxide mixture is subjected to an increasing degree of mechanical activation. First, the starting materials are significantly refined in particle size as a result of the continuous deformation, fragmentation and then partially amorphized at the initial stage of mechanical activation. This is followed by the formation of perovskite nuclei and subsequent growth of these nuclei in the activated oxide matrix with increasing activation time. When calcined at various temperatures in the range of 500–800°C, pyrochlore phase was not detected by XRD phase analysis in the mechanochemically synthesized powder. Only a minor amount (∼2%) of pyrochlore phase was observed when the calcination temperature was raised to 850°C. The PZN–PMN–PT derived from the mechanochemically synthesized powder can be sintered to ∼98% relative density at a sintering temperature of 950°C. The PZN–PMN–PT sintered at 1100°C for 1 h exhibits a dielectric constant of ∼18 600 and a dielectric loss of 0.015 at the Curie temperature of 112°C when measured at a frequency of 0.1 kHz, together with a d ₃₃ value of 323 ×10⁻¹² pC/N.     

Single-Calcination Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 and Pb(Mg1/3Nb2/3)O3 Ceramics Using a Coating Method

A coating approach for synthesizing 0.9Pb(Mg_1/3Nb_2/3)O₃–0.1PbTiO₃ (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)₂ on Nb₂O₅ particles. Coating of Mg(OH)₂ on Nb₂O₅ was done by precipitating Mg(OH)₂ in an aqueous Nb₂O₅ suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)₂-coated Nb₂O₅ particles mixed with appropriate amounts of PbO and PbTiO₃ powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb₂O₅ by the Mg(OH)₂ coating. The Mg(OH)₂ coating on the Nb₂O₅ improved the mixing of Mg(OH)₂ and Nb₂O₅ and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz.     

Sequential Combination of Constituent Oxides in the Synthesis of Pb(Fe1/2Nb1/2)O3by Mechanical Activation

Pb(Fe_1/2Nb_1/2)O₃(PFN) has been successfully synthesized via a novel mechanical activation of mixed oxides and columbite precursor consisting of lead oxide and FeNbO₄. A nanocrystalline perovskite phase 5–15 nm in crystallite size was formed after 30 h of mechanical activation at room temperature for both types of starting materials. However, the nanocrystalline PFN phase derived from the mixed oxides of PbO, Fe₂O₃, and Nb₂O₅is unstable, and develops pyrochlore phases when calcined at 500°–900°C, while no pyrochlore phase is observed for the material derived from the columbite precursor consisting of PbO and FeNbO₅. Different sintering behavior and dielectric properties were also observed between the two types of PFN. These differences are accounted for by the compositional inhomogeneity in the material derived from the mixed oxides, as was revealed by Raman spectroscopic studies. This suggests that mechanical activation is analogous to thermal activation, where the phase development is strongly dependent on the sequence of combining the constituent oxides.     

Phase Formation and Magnetoresistance of Double Perovskite Sr2FeMoO6

Phase formation behaviors of double perovskite Sr₂FeMoO₆ (SFMO) derived from mechanical activation were investigated. Polycrystalline double perovskite SFMO of grain sizes in nanometer range were synthesized by heat treatment of the precursors derived from mechanical activation of SrO, Fe₂O₃, and MoO₃ at temperatures in the range of 600°–900°C in flowing atmosphere of H₂/Ar. Mechanical activation at room temperature led to formation of SFMO at 700°C, which is about 200°C lower than what is required in the conventional solid state reaction. The magnetization of thus-derived SFMO increases with increasing heat-treatment temperature in the range of 700°–900°C. Similarly, its magnetoresistance ratio also increases with increasing heat-treatment temperature, which is accounted for by the elimination of insulating SrMoO₄ impurity phase and enhancement in crystallinity of the double perovskite SFMO phase.     

Critical Current Densities in Thin Ceramic Tapes of Superconducting Ba2YCu3O7

Tape-cast slurries of Ba₂YCu₃O₇ powders offer a convenient means of preparing sintered ceramic samples for critical current density (J_c) measurements where the transport cross section is small and the current electrode areas are large. Samples were sintered from 900° to 1000°C and characterized for bulk density, grain size, phase composition, T_c, and J_c. Bulk density and grain size both increase with sintering temperature while all samples were single-phase perovskite except for those sintered at 900°C. The onset temperature for superconductivity is constant at about 93 K while the transition sharpens to R=0 at about 92 K for the densest samples. J_c rises with sintering temperature to a maximum of ∼10³ A/cm². A linear relationship between J_c and bulk density is predicted from microstructural considerations.     

Grain Growth in Fe3O4

Sintering and microstructural evolution were studied in Fe₃O₄ as a model system for spinel ferrites. Fe₃O₄ powder, purified by the salt-crystallization method, was sintered to ∼99.5% density in a CO-CO₂ atmosphere. The p _O2 Of the sintering atmosphere drastically affects the microstructure (grain size) of sintered Fe₃O₄ without significantly affecting density. The measured grain-boundary mobilities, M , of Fe₃O₄ fit the equation M=M ₀( T ) p _O2^−1/2 with M ₀( T ) = 2.5×10⁵ exp[-(609kJ·mol-¹/ RT ](m/s)(N/m²)^−l. The grain-boundary migration process appeared to be pore-drag controlled, with lattice diffusion of oxygen as the most likely rate-limiting step.     

New Preparation Method of Low-Temperature-Sinterable Perovskite 0.9Pb(Mg1/3Nb2/3)O3-0.1PbTiO3 Powder and Its Dielectric Properties

A relaxor ferroelectric material, 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN-0.1PT) with a pyrochlore-free phase, was prepared by using one-step calcination in the present study. The 0.9PMN-0.1PT powder with the pure perovskite phase was prepared successfully from a mixture of the PMN precursor and the crystalline PT by heating for 2 h at temperatures greaterthan equal to750°C. The PMN precursor was synthesized by adding an aqueous Mg(NO₃)₂ solution, rather than MgO, to the alcoholic slurry of PbO and Nb₂O₅. The 0.9PMN-0.1PT powder sintered to >96% relative density via heat treatment for 2 h at temperatures of 900°-1200°C. The highest room-temperature dielectric constant (epsilon_rt) was 24700 at 1 kHz for the samples that were sintered at 1100°C; however, the samples that were sintered at 900°C still had epsilon_rt values of 22600 at 1 kHz.     

Perovskite Phase Formation in the Relaxor System [Pb(Fe1/2Nb1/2)O3]1-x–[Pb(Zn1/3Nb2/3)O3]x

Phase formation and dielectric properties of the compositions in the system [Pb(Fe_1/2Nb_1/2)O₃]₁_ _x –[Pb(Zn_1/3Nb_2/3)O₃] _x were investigated as possible materials for multilayer ceramic capacitors. The formation of the phase with perovskite structure and dielectric properties of ceramics at room temperature in the entire composition range are presented. The undesirable pyrochlore phase can be suppressed up to x = 0.6 by adopting calcination of B-site oxides, followed by reaction with PbO. Compositions in the single-phase range can be sintered at less than 1000°C.     

Nanocrystalline Maghemite (γ-Fe2O3) in Silica by Mechanical Activation of Precursors

γ-Fe₂O₃ nanocrystallites dispersed in an amorphous silica matrix have been successfully prepared for the first time by mechanical activation of a chemistry-derived precursor at room temperature. The initial 10 h of mechanical activation triggered the formation of nanocrystallites of Fe₃O₄ in a highly activated matrix. Increasing the mechanical-activation time led to a phase transformation from Fe₃O₄ to γ-Fe₂O₃. The γ-Fe₂O₃ phase was well established after mechanical activation of the precursor for 30 h. Further increasing the mechanical-activation time to 40 h induced the formation of α-Fe₂O₃. The mechanical-activation-grown γ-Fe₂O₃ nanocrystallites were ∼10–12 nm in size and well dispersed in the silica matrix, as observed using TEM. They demonstrated superparamagnetic behavior at room temperature when measured using a Mössbauer spectrometer and a vibrating sample magnetometer (VSM). In addition, the γ-Fe₂O₃ derived from 30 h of mechanical activation exhibited a value of saturation magnetization as high as 62.6 emu/g.     

Electrical Conduction in Nano-Structured La0.9Sr0.1Al0.85Co0.05Mg0.1O3 Perovskite Oxide

Nanocrystalline La_0.9Sr_0.1Al_0.85Co_0.05Mg_0.1O₃ oxide powder was synthesized by a citrate–nitrate auto-ignition process and characterized by thermal analysis, X-ray diffraction, and impedance spectroscopy measurements. Nanocrystalline (50–100 nm) powder with perovskite structure could be produced at 900°C by this process. The powder could be sintered to a density more than 96% of the theoretical density at 1550°C. Impedance measurements on the sintered samples unequivocally established the potential of this process in developing nanostructured lanthanum aluminate-based oxides. The sintered La_0.9Sr_0.1Al_0.85Co_0.05Mg_0.1O₃ sample exhibited a conductivity of 2.40 × 10⁻² S/cm in air at 1000°C compared with 4.9 × 10⁻³ S/cm exhibited by La_0.9Sr_0.1Al_0.85Mg_0.15O₃.     

Order-Disorder Phase Formation in the Complex Perovskite Compounds Ba(Ni1/3Nb2/3)O3 and Ba(Zn1/3Nb2/3)O3

The order-disorder phase formation of the complex perovskite compounds Ba(Ni_1/3Nb_2/3)O₃ (BNN) and Ba(Zn_1/3-Nb_2/3)O₃ (BZN) was investigated using X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy. The BNN and BZN samples were sintered over a temperature range of 1200° to 1500°C in air for 2 h. X-ray diffraction and transmission electron microscopy showed that these compounds exhibited a 1:2 ordering on the B-site within a narrow temperature range. When BNN and BZN were sintered above 1400° and 1350°C, respectively, a liquid phase formed in the grain boundary which was accompanied by disordering. The composition of the liquid phase resembled that of pyrochlore, with a small amount of nickel for BNN or zinc for BZN. The disordering with the formation of the liquid phase was attributed to the increase in defect concentration.     

Kinetics of Solid-State Reaction of Bi2O3 and Fe2O3

Solid-state reactions of equimolar mixtures of Bi₂O₃ and Fe₂O₃ from 625° to 830°C and their kinetics were investigated. The reaction rates were determined from the integrated X-ray diffraction intensities of the strongest peaks of the reactants and products. The activation energy for the formation of BiFeO₃ was 96.6±9.0 kcal/mol; that for a second-phase compound, Bi₂Fe₄O₉, which formed above 675°C, was 99.4±9.0 kcal/mol. Specific rate constants for these simultaneous reactions were obtained. The preparation of single-phase BiFeO₃ from the stoichiometric mixture of Bi₂O₃ and Fe₂O₃ is discussed.     

Unique Dielectric Behavior of 0.6Pb(Ni1/2W1/2)O3·0.4PbTiO3 Derived from Mechanical Activation

0.6Pb(Ni_1/2W_1/2)O₃·0.4PbTiO₃(0.6PNW·0.4PT) of complex perovskite structure is successfully synthesized by mechanical activation of mixed oxide composition, followed by sintering at 950°C. It exhibits a considerably stable temperature dependence of dielectric constant over the wide temperature range of −120° to 20°C, although there occurs a dielectric peak at around 74°C. Raman spectroscopic studies show the coexistence of tetragonal and pseudocubic perovskite phases on sintering at 950°C, which are attributed to the inhomogeneous distribution of PbTiO₃ arising from mechanical activation. The dielectric behavior can be fine tuned by thermal annealing at 750°C, leading to phase redistribution in PNW-PT.     

Dense Al2O3/ZrO2 Particulate Composites by Free Sintering of Coated Powders

Composite powders, prepared by coating coarse ZrO₂ particles with fine Al₂O₃ powder using a chemical precipitation technique, were compacted and sintered freely at a constant heating rate of 4°C/min to ∼1600°C. Composites containing up to ∼30 vol% inclusions were sintered to nearly full density under the same conditions used for the unreinforced matrix. Furthermore, the sintering kinetics were not influenced significantly by the inclusion volume fraction. The sinterability of the composites formed from the coated powders was significantly better than that for similar composites formed from mechanically mixed powders. The present data provide a further demonstration that the use of coated powders may have widespread applicability for the fabrication, by free sintering, of dense ceramic particulate composites.     

Mechanochemically Synthesized Lead Magnesium Niobate

Lead magnesium niobate (PMN) of high sintered density has been successfully prepared by a mechanochemical fabrication technique from mixed oxides of PbO, MgO, and Nb₂O₅. The novel technique skips the phase-forming calcination steps at intermediate temperatures that are almost always required in the most widely employed columbite method. The solid-state reactions among constituent oxides are activated by mechanical energy instead of calcination at elevated temperatures. Nanosized PMN particles of perovskite structure with a minimized degree of particle agglomeration were formed when the oxide mixture was mechanically activated for 20 h. The resulting PMN powder was sintered to a density of ∼99% theoretical density at 1050°C for 1 h. The sintered PMN exhibited a peak dielectric constant of 18 080 at a frequency of 100 Hz at -11°C.     

Preparation of Porous Cr3C2 Grains with Cr2O3

Porous Cr₃C₂ grains (∼300 to 500 μm) with ∼10 wt% of Cr₂O₃ were prepared by heating a mixture of MgCr₂O₄ grains and graphite powder at 1450° to 1650°C for 2 h in an Al₂O₃ crucible covered by an Al₂O₃ lid with a hole in the center. The porous Cr₃C₂ grains exhibited a three-dimensional network skeleton structure. The mean open pore diameter and the specific surface area of the porous grains formed at 1600°C for 2 h were ∼3.5 (μm and ∼6.7 m²/g, respectively. The present work investigated the morphology and the formation conditions of the porous Cr₃C₂ grains, and this paper will discuss the formation mechanism of those grains in terms of chemical thermodynamics.     

Dielectric Properties of Pb(Fe2/3W1/3)O3–PbTiO3 Solid-Solution Ceramics

The dielectric properties of (1− x )Pb(Fe_2/3W_1/3)O₃· x PbTiO₃ solid solutions were investigated from 10² to 10⁶ Hz in the temperature range 150–600 K. The phase transition of Pb(Fe_2/3W_1/3)O₃ (PFW) was shifted by PbTiO₃ (PT) additions to higher temperatures at a rate of 6.3 K/mol% of PT. The temperature dependence of dielectric permittivity showed a sharper transition as the PT content increased. Dielectric measurements in a wide temperature range showed the presence of a second set of dielectric peaks at higher temperatures (350–600 K), besides the ferroelectric–paraelectric phase transition. This second set of peaks vanished when the samples were annealed in nitrogen. The activation energy values for the second relaxation varied between 0.50 and 0.63 eV, in agreement with the conduction activation energy determined for each sample. This relaxation is apparently related to electron holes.     

X-Ray Study of the Solid Solution of TiO, Fe2O3, and G, O3 in Mullite (3A12O3a2Si02)

A study of the solid solution of TiO₂, Fe₂O₃, and Cr₂0₃ in mullite was made by measuring the changes in lattice parameters and unit-cell volume. Synthetic mullite (3O₃-2SiO₂) was reacted with up to 12 weight % of the oxides at temperatures ranging from 1000° to 17000C. The approximate minimum temperature required for the formation of solid solution was 12000C. for Fe₂0₃ and 1400°C. for Cr₂O₃ and TiO₃. The maximum amount of solid solution found was 2 to 4% TiO₂ at 1600°C., 10 to 12% Fe₂O_s at 1300°C., and 8 to 10% Cr_ZO₃ at 1600OC. Lattice parameters and unit-cell volumes for each solid solution series increased with increasing amounts of foreign oxide. There was good agreement between the calculated and observed increase in cell dimensions for the iron oxide series. Except in the case of titania, there was good agreement between X-ray data and petrographic observations.     

Spray Pyrolysis of Fe3O4–BaTiO3 Composite Particles

Fe₃O₄–BaTiO₃ composite particles were successfully prepared by ultrasonic spray pyrolysis. A mixture of iron(III) nitrate, barium acetate and titanium tetrachloride aqueous solution were atomized into the mist, and the mist was dried and pyrolyzed in N₂ (90%) and H₂ (10%) atmosphere. Fe₃O₄–BaTiO₃ composite particle was obtained between 900° and 950°C while the coexistence of FeO was detected at 1000°C. Transmission electron microscope observation revealed that the composite particle is consisted of nanocrystalline having primary particle size of 35 nm. Lattice parameter of the Fe₃O₄–BaTiO₃ nanocomposite particle was 0.8404 nm that is larger than that of pure Fe₃O₄. Coercivity of the nanocomposite particle (390 Oe) was much larger than that of pure Fe₃O₄ (140 Oe). These results suggest that slight diffusion of Ba into Fe₃O₄ occurred.