聚醚醚酮树脂

介绍了聚醚醚酮的性质、应用领域、当前国内外的研究和开发概况以及发展前景     

聚醚醚酮纤维的结构与性能

采用熔融纺丝法制得聚醚醚酮(PEEK)纤维,研究了纤维的结构与性能。结果表明:PEEK纤维纵向表面比较光滑,附着少量凝胶粒子,纤维断面近似圆形,内部致密无空洞;PEEK纤维经过热拉伸定型处理后,纤维结晶度和取向度提高,纤维聚集态结构更加完善稳定;其断裂强度大于3.5 cN/dtex,断裂伸长率为30%,干热收缩率为2%;PEEK纤维在300℃下连续使用7 d后,纤维的强度保留率大于70%;紫外光辐照6d后,其强度保留率为56.45%;PEEK纤维对化学溶剂具有很好的耐腐蚀性能。     

石墨烯和二氧化硅填料对聚醚醚酮性能的影响研究

通过熔融共混法制备了聚醚醚酮(PEEK)/碳基复合材料,比较了二氧化硅(SiO_2)和石墨烯纳米片(GNP)对PEEK性能的影响。结果表明:SiO_2堆积分布在PEEK基体中,而GNP在PEEK中形成了堆积片状结构;加入一定量的SiO_2和GNP均能有效提高PEEK的弹性模量,最大值分别为5.2 GPa和5.8 GPa;加入GNP可以有效提高PEEK复合材料的抗拉强度,而SiO_2的加入则会降低抗拉强度;随着SiO_2和GNP含量的增加,PEEK复合材料的弹性模量在不同温度下表现出不同的趋势;PEEK/SiO_2复合材料较PEEK/GNP复合材料具有较好的阻尼性能。     

磺化聚醚醚酮的合成及其性能表征

采用浓硫酸作为磺化剂,利用两种不同分子量的聚醚醚酮(PEEK)制备了具有不同磺化度的磺化聚醚醚酮(SPEEK)膜,用FTIR 和DSC对SPEEK进行了表征,通过质子交换容量(IEC)对磺化度进行了测定,并对SPEEK膜的质子导电性能进行了研究.结果表明,质子交换容量(IEC)与磺化度均随着反应时间的延长而增大,吸水率也随磺化度的增加而增大.     

拉伸方式对聚醚醚酮纤维结构和性能的影响

采用进口聚醚醚酮(PEEK)树脂为原料,熔融纺丝制备了PEEK初生纤维,研究了一次拉伸和二次拉伸对PEEK纤维结构和力学性能的影响。结果表明:在150～270℃内,随着拉伸温度的提高,PEEK初生纤维的最大拉伸倍数增大,纤维的取向因子和力学性能提高;一次拉伸和二次拉伸时纤维的最大拉伸倍数相同,纤维的取向度、结晶度和力学性能基本相当,但二次拉伸纤维干热收缩率较低。二次拉伸时,总拉伸倍数相同,随着一段拉伸倍数的增大,纤维取向因子增大,力学性能提高;随着二段拉伸温度的提高,纤维结晶度增大,干热收缩率减小,取向因子基本相同,力学性能更优。     

聚醚醚酮/碳纤维复合粉末的制备及性能

将热处理改性的聚醚醚酮(PEEK)粉末和碳纤维(CF)共混制备了PEEK/CF复合粉末。采用表观密度测试、扫描电子显微镜、电子万能试验机、热重分析、差示扫描量热法等对复合粉末材料的微观形貌、力学性能和热性能进行分析。结果表明,热处理后的PEEK粉末表观密度最高可达0.286 g/cm3。与纯PEEK相比,复合粉末的玻璃化转变温度、熔融温度和分解温度都有较大的提高;随着CF质量分数逐渐增加,复合粉末材料的拉伸强度、弯曲强度、弯曲弹性模量、热变形温度和维卡软化温度逐渐增大,冲击强度逐渐减小。改性PEEK/CF复合粉末材料为选择性激光烧结技术提供了高强度、高耐热性能的粉末材料,从而应用于汽车工业、电器工业、医疗器械和航空航天等领域。     

成盐剂体系对聚醚砜树脂合成与性能的影响

通过缩聚系统研究了成盐剂体系中的K2CO3:Na2CO3配比及成盐剂过量比和平均粒径等参数对聚醚砜(PESU)树脂合成过程中成盐反应时间、溶液黏度的影响,并利用高压毛细管流变仪和高温注塑方法对合成的PESU热稳定性和颜色等级进行了测试和对比研究.研究发现,成盐剂最优配方为复合成盐剂体系K2CO3:Na2CO3物质的量之...     

磺化聚醚醚酮的性能与应用

聚醚醚酮(PEEK)是一种性能优异的工程塑料。笔者简单地介绍了聚醚醚酮的特性,对近年来磺化聚醚醚酮的制备、SPEEK的性能及应用做了比较全面的归纳,并对磺化聚醚醚酮未来的发展前景进行了展望。     

含稠杂环结构聚醚酮酮的合成与性能研究(I)

以吩噻（ＯＳＰ）、对苯二甲酰氯（ＴＰＣ）和二苯醚（ＤＰＥ）为单体,在无水ＡｌＣｌ３／ＣＨ２ＣｌＣＨ２Ｃｌ／ＤＭＦ催化剂／溶剂体系中,由亲电缩聚反应合成了含稠杂环结构的聚醚酮酮共聚物,并对其基本性能进行了测定。结果表明,含ＯＳＰ结构单元ＰＥＫＫ的Ｔｇ比全对苯基位ＰＥＫＫ高４２℃以上。且随ＯＳＰ结构单元含量的增加,共聚物Ｔｇ逐渐提高,而Ｔｍ、结晶度却逐渐下降,仍具有很好的耐热性和耐溶剂性。     

Effect of dihydroxydiphenyl ether on poly(ether ether ketone)

A series of modified poly(ether ether ketone) (PEEK) polymers were synthesized by introduction of addition ether groups from dihydroxydiphenyl ether (DHDE) into the PEEK structure. The inherent viscosity of the DHDE-modified PEEK increased with reaction time at 320 °C. DSC thermograms showed the melting points of the obtained PEEK decreased with the increase of the DHDE content in the backbone. The degradation temperature (T_d) was slightly decreased by the introduction of DHDE. The crystallinity as measured via the X-ray diffraction (XRD) increases with the introduction of DHDE into the modified PEEK. The crystalline structure was identified as an orthorhombic structure with lattice constants a = 7.72 Å, b = 5.86 Å, and c = 10.24 Å. Due to the glass transition temperature (T_g) and the melting temperature (T_m) decreasing with the increase of the DHDE content in the reaction system. the processability of the resultant PEEK could be improved through this DHDE modification.     

邻甲基二氮杂萘联苯型聚醚酮的合成及表征

以自制的新型类双酚单体４－（３－甲基－４－羟基苯基）－２,３－二氮杂萘－１一酮,与４,４′－二氟二苯酮反应,合成了新型聚芳醚酮。初步探讨了聚合条件;用核磁共振、红外光谱分析研究了双酚单体及聚合物的结构;用ＤＳＣ、ＴＧＡ分析了聚合物的耐热性。实验结果表明,此类双酚单体具有与双酚类似的活性,可以进行聚合反应,由此合成的材料具有优异的综合性能：４００℃以下聚合物几乎没有热损失;对溶剂的溶解性能优于其它聚醚酮;力学性能良好。由于主链上引入了甲基基团,为拓宽材料的应用范围提供了一个潜在的功能基团。     

聚芳醚酮/含甲基侧基聚芳醚砜醚酮酮的合成与表征

以2，2’-二甲基-4,4'-二苯氧基二苯砜(o-CH3-DPODPS)、二苯醚(DPE)和对苯二甲酰氯(TPC)为单体，在无水A1C13、1，2-二氯乙烷和N，N-二甲基甲酰胺存在下，通过低温溶液缩聚反应。合成了一系列新型含甲基侧基的聚芳醚酮／聚芳醚砜无规共聚物。用FT-IR，WAXD，DSC和TG等方法对聚合物进行了表征。结果表明，随着2,2'-二甲基-4，4'-二苯氧基二苯砜含量的增加，共聚物的玻璃化转变温度逐渐提高，熔融温度则逐渐下降。     

含氯侧基聚芳醚酮醚酮酮的合成与表征

以α-萘酚为原料，通过和4，4′-二氟二苯酮在N，N-二甲基乙酰胺（DMAC）及K2CO3中的缩合反应制备了一种含萘环的新型芳醚单体4，4′-二（α-萘氧基）二苯酮（DNBP），将其分别与2，5-二氯对苯二甲酰氯（DCTPC）。对苯二甲酰氯（TPC）等芳二酰氯通过在NMP/AlCl3/ClCH2CH2Cl复合溶剂/催化剂体系中的低温溶液进行亲电共缩聚反应，合成了一系列在分子主链芳环上引入侧基氯原子的同时，又在主链中引入刚性萘环结构的新型聚芳醚酮醚酮酮无规共聚物。     

特种工程塑料聚芳醚酮

介绍了聚芳醚酮的发展概况、分类及其物化性能;重点对PEEK的性能及应用进行详细阐述;概述了PEEK 的最新研究成果,并指出其今后发展趋势。     

聚苯酯对聚醚醚酮结晶行为的影响

用模压法制备了聚苯酯(Ekonol)／聚醚醚酮(PEEK)复合材料，通过X射线衍射(XRD)、差示扫描量热分析(DSC)考察了PEEK的结晶行为，并测定了复合材料的熔点、结晶温度和玻璃化转变温度。结果表明：Ekonol含量的大小对PEEK的结晶行为产生了直接影响，PEEK的相对结晶度随着Ekonol含量的增加而提高；Ekonol含量小于30％时，对复合材料的熔点、结晶温度和玻璃化转变温度影响不大，但含量大于30％时，材料的结晶温度、熔融温度下降，玻璃化转变温度提高。     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of poly(ether ketone ether ketone ketone)/poly(ether ether ketone ketone) copolymers containing naphthalene and pendant cyano groups

2,6‐Bis(β‐naphthoxy)benzonitrile (BNOBN) was synthesized by reaction of β‐naphthol with 2,6‐difluorobenzonitrile in N‐methyl‐2‐pyrrolidone (NMP) in the presence of KOH and K₂CO₃. Poly(ether ketone ether ketone ketone)(PEKEKK) /poly(ether ether ketone ketone) (PEEKK) copolymers containing naphthalene and pendant cyano groups were obtained by electrophilic Friedel‐Crafts polycondensation of terephthaloyl chloride (TPC) with varying mole proportions of 4,4′‐diphenoxybenzophenone (DPOBP) and 2,6‐bis(β‐naphthoxy)benzonitrile (BNOBN) using 1,2‐dichloroethane (DCE) as solvent and NMP as Lewis base in the presence of anhydrous AlCl₃. The resulting polymers were characterized by various analytical techniques, such as FTIR, DSC, TG, and WAXD. The results indicated that the crystallinity and melting temperature of the polymers decreased with increase in concentration of the BNOBN units in the polymer, the glass transition temperature of the polymers increased with increase in concentration of the BNOBN units in the polymer. Thermogravimetric studies showed that all the polymers were stable up to 536°C in N₂ atmosphere. The copolymers have good resistance to acidity, alkali, and organic solvents. Because of the melting temperature (T_m) depression with increase in the BNOBN content in the reaction system, the processability of the resultant coplymers could be effectively improved. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009