Cation exchange membranes by radiation‐induced graft copolymerization of styrene onto PFA copolymer films. II. Characterization of sulfonated graft copolymer membranes

PFA‐g‐polystyrene sulfonic acid membranes were prepared by simultaneous radiation‐induced graft copolymerization of styrene onto poly(tetrafluoroethylene‐co‐perfluorovinyl ether) (PFA) film followed by sulfonation. The membrane physico‐chemical properties such as swelling behavior, ion exchange capacity, hydration number, and ionic conductivity were studied as a function of the degree of grafting. Thermal as well as chemical stability of the membranes was also investigated. The membrane properties were found to be mainly dependent upon the degree of grafting. The water uptake, ion exchange capacity, hydration number, and ionic conductivity of the membranes were increased, whereas the chemical stability decreased as the degree of grafting increased. The membranes showed reasonable physico‐chemical properties compared to Nafion 117 membranes. However, their chemical stability has to be further improved to make them acceptable for practical use in electrochemical applications. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1–11, 2000     

Part II. Properties of the grafted and sulfonated membranes

The physical and chemical properties of polystyrene grafted and sulfonated polytetrafluoroethylene (PTFE‐graft‐PSSA) membranes prepared by radiation‐induced grafting of styrene onto commercial PTFE films using simultaneous irradiation technique followed by a sulfonation reaction are evaluated. The investigated properties include water uptake, ion exchange capacity, hydration number and ionic conductivity. All properties are correlated with the amount of grafted polystyrene (degree of grafting). The thermal stability of the membrane evaluated by thermal gravimetric analysis (TGA) is compared with that of original and grafted PTFE films. The membrane surface structural properties are analysed by electron spectroscopy for chemical analysis (ESCA). Membranes having degrees of grafting of 18 % and above show a good combination of physical and chemical properties that allow them to be proposed for use as proton conducting membranes, provided that they have sufficient chemical and mechanical stability. © 2000 Society of Chemical Industry     

Preparation and characterization of phosphoric acid composite membrane by radiation induced grafting of 4‐vinylpyridine onto poly(ethylene‐co‐tetrafluoroethylene) followed by phosphoric acid doping

Preparation of phosphoric acid composite membranes by radiation induced grafting of 4‐vinylpyridine (4‐VP) onto electron beam irradiated poly(ethylene‐co‐tetrafluoroethylene) film followed by phosphoric acid doping was investigated. The effect of grafting parameters (monomer concentration, absorbed dose, reaction time, and temperature) on the degree of grafting (G%) in the membrane precursor and its relation with the amount of acid doped was studied. The proton conductivity of the obtained membranes was evaluated in correlation with G% and temperature using ac impedance. Fourier transform infrared, thermal gravimetric analysis, X‐ray diffraction, and universal mechanical tester were used to investigate chemical composition, thermal resistance, structure, and mechanical properties of the membranes, respectively. The membranes of 34 and 49% recorded high proton conductivity in the magnitude of 10^‐2 S cm^‐1 without humidification. The membranes were also found to have reasonable mechanical integrity together with thermal stability up to 160°C. The obtained membranes are suggested to be less‐water dependent and have potential for testing in high temperature polymer electrolyte membrane fuel cell. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Cation exchange membranes by radiation‐induced graft copolymerization of styrene onto PFA copolymer films. III. Thermal stability of the membranes

Thermal stability of cation exchange, PFA‐g‐polystyrene sulfonic acid membranes prepared by radiation‐induced graft copolymerization of styrene onto PFA films followed by sulfonation was studied by thermal gravimetric analysis (TGA) and oven heat treatment. The tested samples included original and grafted PFA films as reference materials. All the membranes showed multistep decomposition patterns due to dehydration, desulfonation, dearomatization, and decomposition of the PFA matrix. Investigations of the individual decomposition behaviors showed that the weight loss strongly depends upon the degree of grafting. However, the decomposition temperatures were found to be independent of the degree of grafting. The loss in some selected membrane properties such as ion exchange capacity and water uptake was found to be function of the degree of grafting, temperature, and the time of heat treatment. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1877–1885, 2000     

Effect of crosslinkers on the preparation and properties of ETFE‐based radiation‐grafted polymer electrolyte membranes

This study concerns a comparative study of three crosslinkers, divinylbenzene (DVB), 1,2‐bis(p,p‐vinylphenyl)ethane (BVPE), and triallyl cyanurate (TAC) crosslinked poly(ethylene‐co‐tetrafluoroethylene) (ETFE)‐based radiation‐grafted membranes, which were prepared by radiation grafting of p‐methylstyrene onto ETFE films and subsequent sulfonation. The effect of the different types and contents of the crosslinkers on the grafting and sulfonation, and the properties such as water uptake, proton conductivity, and thermal/chemical stability of the resulting polymer electrolyte membranes were investigated in detail. Introducing crosslink structure into the radiation‐grafted membranes leads to a decrease in proton conductivity due to the decrease in water uptake. The thermal stability of the crosslinked radiation‐grafted membranes is also somewhat lower than that of the noncrosslinked one. However, the crosslinked radiation‐grafted membranes show significantly higher chemical stability characterized in the 3% H₂O₂ at 50°C. Among the three crosslinkers, the DVB shows a most pronounced efficiency on the crosslinking of the radiation‐grafted membranes, while the TAC has no significant influence; the BVPE is a mild and effective crosslinker, showing the moderate influence between the DVB and TAC crosslinkers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4565–4574, 2006     

Water Free Operated Phosphoric Acid Doped Radiation‐Grafted Proton Conducting Membranes for High Temperature Polymer Electrolyte Membrane Fuel Cells

The present study uses the radiation‐induced grafting method and applies it onto poly(ethylene‐alt‐tetrafluoroethylene) (ETFE) for the synthesis of proton‐exchange membranes by using monomers 4‐vinyl pyridine (4VP), 2‐vinyl pyridine (2VP), N‐vinyl‐2‐pyrrolidone (NVP) followed by phosphoric acid doping. Phosphoric acid that provides Grotthuss mechanism in proton mobilization is used to transform the graft copolymers to a high temperature membrane state. Resultant proton‐exchange membranes are verified with their proton conductivity, water uptake, mechanical and thermal properties, and phosphorous distribution as ex situ characterization. Our most important finding as a novelty in literature is that ETFE‐g‐P4VP phosphoric acid doped proton‐exchange membranes exhibit proton conductivities as 66 mS cm^–1 at 130 °C, 53 mS cm^–1 at 120 °C, 45 mS cm^–1 at 80 °C at RH 100% and 55 mS cm^–1 at 130 °C, 40 mS cm^–1 at 120 °C, 35 mS cm^–1 at 80 °C at dry conditions. Moreover, ETFE‐g‐P4VP membranes still conserves the mechanical properties, i.e., tensile strength up to 48 MPa. ETFE‐g‐P4VP membranes were tested in PEMFC at 80, 100, and 120 °C and RH <2% and exhibit promising performance as an alternative to commercial Nafion® membranes. The single cell testing performance of ETFE‐g‐P4VP membranes is presented for the first time in literature in our study.     

In situ sol–gel route to novel sulfonated polyimide?SiO2 hybrid proton‐exchange membranes for direct methanol fuel cells

Polyimides (PIs) as high‐performance organic matrices are used in the preparation of PI composites because of their excellent mechanical, thermal and dielectric properties. The sol–gel method is a promising technique for preparing these PI composites due to the mild reaction conditions and the process being controllable. Although sulfonated polyimide (SPI) proton‐exchange membranes have attracted much attention recently, studies on preparing SPI‐based hybrid proton‐exchange membranes for fuel cells have been rare. A series of SPI? SiO₂ hybrid proton‐exchange membranes were prepared from amino‐terminated SPI pre‐polymers, 3‐glycidoxypropyltrimethoxysilane (KH‐560) and tetraethylorthosilicate through a co‐hydrolysis and condensation process using an in situ sol–gel method. The reactive silane KH‐560 was used to react with amino‐terminated SPI to form silane‐capped SPI in order to improve the compatibility between the polymer matrix and the inorganic SiO₂ phase. The microstructure and mechanical, thermal and proton conduction properties were studied in detail. The hybrid membranes were highly uniform without phase separation up to 30 wt% SiO₂. The storage modulus and tensile strength of the hybrid membranes increased with increasing SiO₂ content. The introduction of SiO₂ improved the methanol resistance while retaining good proton conductivity. The hybrid membrane with 30 wt% SiO₂ exhibited a proton conductivity of 10.57 mS cm^?1 at 80 °C and methanol permeability of 2.3 × 10^?6 cm² s^?1 possibly because the crosslinking structure and SiO₂ phases formed in the hybrids could retain water and were helpful to proton transport. Copyright © 2010 Society of Chemical Industry     

Characterization of acrylic acid‐grafted PP membranes prepared by plasma‐induced graft polymerization

Acrylic acid (AA)‐g‐polypropylene (PP) membranes were prepared by grafting AA on to a microporous PP membrane via plasma‐induced graft polymerization. The grafting of AA to the PP membrane was investigated using Fourier transform infrared spectroscopy (FTIR). Pore‐filling of the membranes was confirmed by field emission‐scanning electron microscopy (FESEM) and energy dispersing X‐ray (EDX). Ion exchange capacity (IEC), membrane electric resistance, transport number and water content were measured and analyzed as a function of grafting reaction time. The prepared AA‐g‐PP membranes showed moderate electrochemical properties as a cation‐exchange membrane. In particular, membranes with a degree of grafting of 155% showed good electrical properties, with an IEC of 2.77 mmol/g dry membrane, an electric resistance of 0.4 Ω cm² and a transport number of 0.96. Chronopotentiometric measurements indicated that AA‐g‐PP membranes, with a high IEC had a sufficient conducting region in the membrane. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of sulfonated block copolyimides derived from 4,4'‐sulfide‐bis(naphthalic anhydride) for proton exchange membranes

A series of sulfonated copolyimides (SPIs) with hydrophilic segment length of 20–60 based on 4,4′‐sulfide‐bis(naphthalic anhydride) (SBNA) have been successfully synthesized to improve hydrolytic stability and proton conductivity. The SPI membranes were cast from their m‐cresol solutions, and they were characterized by determining the water uptake, water swelling ratio, mechanical properties, hydrolytic stability, oxidative stability, and proton conductivity. It was found that the water uptake of SPI membranes was low and decreased as the hydrophilic segment length increased, which led to good dimensional stability. In addition, the SPI membranes with low ion‐exchange capacity (IEC) value displayed excellent hydrolytic stability and retained good mechanical properties even after harsh hydrolysis testing, in which the block SPI with hydrophilic segment length of 40 had the best hydrolytic stability, while those with high IEC value showed an apparent decrease. All of the block SPI membranes show better conductivity than the random ones at the temperature range from 30 to 70°C. Interestingly, the proton conductivities of random SPI membranes were higher than that of corresponding block ones at 90°C. The block SPI with hydrophilic segment length of 40 gave the highest proton conductivity as the temperature increased among the block SPIs. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41501.     

Composite membranes of chitosan and titania‐coated carbon nanotubes as promising materials for new proton‐exchange membranes

Titania‐coated carbon nanotubes (TCNTs) were obtained by a simple sol–gel method. Then chitosan/TCNT (CS/TCNT) composite membranes were prepared by stirring chitosan/acetic acid and a TCNT/ethanol suspension. The morphology, thermal and oxidative stabilities, water uptake and proton conductivity, and mechanical properties of CS/TCNT composite membranes were investigated. The CNTs coated with an insulated and hydrophilic titania layer eliminated the risk of electronic short‐circuiting. Moreover, the titania layer enhanced the interaction between TCNTs and chitosan to ensure the homogenous dispersion of TCNTs in the chitosan matrix. The water uptake of CS/TCNT composite membranes was reduced owing to the decrease of the effective number of the ? NH₂ functional groups of chitosan. However, the CS/TCNT composite membranes exhibited better performance than a pure CS membrane in thermal and oxidative stability, proton conductivity, and mechanical properties. These results suggest that CS/TCNT composite membranes are promising materials for new proton‐exchange membranes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43365.     

Comparative investigations of radiation‐grafted proton‐exchange membranes prepared using single‐step and conventional two‐step radiation‐induced grafting methods

Proton‐exchange membranes containing poly(styrene sulfonic acid) grafts hosted in poly(vinylidene fluoride) (PVDF) films were prepared using two radiation‐induced grafting methods: a single‐step grafting method (SSGM) involving grafting of sodium styrene sulfonate onto electron beam (EB)‐irradiated PVDF films and a conventional two‐step grafting method (CTSGM) in which styrene monomer is grafted onto EB‐irradiated PVDF films and subsequently sulfonated. Differential scanning calorimetry, universal mechanical testing and scanning transmission electron microscopy were used to evaluate the thermal, mechanical and structural changes developed in the membranes during the preparation procedures. Physicochemical properties such as water uptake, hydration number and ionic conductivity were studied as functions of ion‐exchange capacity and the results obtained were correlated with the structural changes accompanying each preparation method. Membranes obtained using the SSGM were found to have superior properties compared to their counterparts prepared using the CTSGM suggesting the former method is more effective than the latter for imparting desired functionality and stability properties to the membranes. Copyright © 2010 Society of Chemical Industry     

Proton exchange membranes prepared by simultaneous radiation grafting of styrene onto poly(tetrafluoroethylene‐co‐hexafluoropropylene) films. I. Effect of grafting conditions

The simultaneous radiation grafting of styrene onto poly(tetrafluoroethylene‐co‐hexafluoropropylene) (FEP) films was studied at room temperature. The effects of grafting conditions (type of solvent, irradiation dose, dose rate, and monomer concentration) were investigated. The degree of grafting was found to be dependent on the investigated grafting conditions. The dependence of the initial rate of grafting on the dose rate and the monomer concentration was found to be of 0.5 and 1.3 orders, respectively. The results suggest that grafting proceeds by the so‐called front mechanism in which the grafting front starts at the surface of the film and moves internally toward the middle of the film by successive diffusion of styrene through the grafted layers. Some selected properties of the grafted films were evaluated in correlation with the degree of grafting. We found that the grafted FEP films possess good mechanical stability, which encourages their use for the preparation of proton exchange membranes. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 220–227, 2000     

Grafting design: a strategy to increase the performance of radiation‐grafted membranes

The polymer design concept of short versus long side chains was successfully adapted to radiation‐grafted membranes, the fabrication of which is an easy and up‐scalable process. This concept was investigated by the generation of two model membranes based on polystyrene sulfonic acid‐grafted ethylene‐alt‐tetrafluoroethylene, prepared using a low versus high irradiation dose. It was shown to be essential to adjust the grafting parameters of both systems to obtain two membranes with similar composition in through‐plane direction. In particular, the high‐dose system showed pronounced grafting fronts. A structure–property correlation was found regarding the influence of the graft lengths on the performance characteristics of electron beam‐grafted ethylene‐alt‐tetrafluoroethylene‐based proton exchange membranes, e.g. the membrane type associated with a higher number density of short grafted chains showed higher water sorption behaviour as well as increased proton conductivity, especially in the lower relative humidity range. © 2015 Society of Chemical Industry     

SPES‐SiO2 hybrid proton exchange membranes from in situ sol–gel process of negatively charged alkoxysilane

One type of negatively charged alkoxysilane, that is, sulfonated 3‐(mercaptopropyl)trimethoxysilane (SMPTS), has been developed from 3‐(mercaptopropyl)trimethoxysilane (MPTS) and hydrogen peroxide. SMPTS is used to modify sulfonated poly(ether sulfone) (SPES) through in situ sol–gel process. The membranes with proper SMPTS dosage show enhanced ion exchange capacity (IEC), hydrophilicity, mechanical strength, chemical stability, and proton conductivity, which prove that SMPTS is an effective modifier for preparing proton‐exchange hybrid membranes. With MPTS of 5–20%, the hybrid membranes exhibit IEC 1.34–1.50 mmol g^?1, thermal stability 264–316°C, and proton conductivity 0.0015–0.0102 S cm^?1 and thus recommended for potential application in fuel cells. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Sulfonated poly(ether ether ketone)/epoxy/phenol novolac blend proton‐exchange membranes with low methanol permeability

A crosslinked epoxy [4,4′‐diglycidyl‐(3,3′,5,5′‐tetramethylbiphenyl) epoxy resin (TMBP)], cured by phenol novolac (PN), was introduced into a sulfonated poly(ether ether ketone) (SPEEK) membrane (ion‐exchange capacity = 2.0 mequiv/g) with a casting‐solution, evaporation, and heating crosslinking method to improve the mechanical properties, dimensional stability, water retention, and methanol resistance. By Fourier transform infrared analysis, the interactions between the sulfonic acid groups and hydroxyl groups in the blend membranes were confirmed. The microstructure and morphology of the blend membranes were investigated with atomic force microscopy. As expected, the blend membranes showed excellent mechanical properties, good thermal properties (thermal stability above 200°C), lower swelling ratios (1.4% at 25°C and 7.0% at 80°C), higher water retention (water diffusion coefficient = 9.8 × 10^?6 cm²/s), and a lower methanol permeability coefficient (3.6 × 10^?8 cm²/s) than the pristine SPEEK membrane. Although the proton conductivity of the blend membranes decreased, a higher selectivity (ratio of the proton conductivity to the methanol permeability) was obtained than that of the pristine SPEEK membrane. The results showed that the SPEEK/TMBP/PN blend membranes could have potential use as proton‐exchange membranes in direct methanol fuel cells. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Fabrication of inorganic/polymer nanocomposite membranes containing very high silica content via in situ surface grafting reaction and reactive dispersion of silica nanoparticles: Proton conduction,water uptake,and oxidative stability

In this study, we present a new fabrication process for proton exchange membranes based on inorganic/organic nanocomposite using in situ surface grafting reaction and reactive dispersion of silica nanoparticles in the presence of reactive dispersant, urethane acrylate nonionomer (UAN). Through in situ surface grafting reaction of silica nanoparticles, urethane acrylates were chemically introduced on the surface of silica nanoparticles, which were dispersed in DMSO solutions containing UAN and sodium styrene sulfonate (NaSS). After urethane linkage and copolymerization of NaSS, UAN and urethane acrylate moieties of silica nanoparticles, the solutions were converted to silica nanoparticle‐dispersed proton exchange membranes where silica particles were chemically connected with organic polymer chains. 5.89–29.45 wt % of silica nanoparticles could be dispersed and incorporated in polymer membranes, which were confirmed by transmittance electron microscopy (TEM) measurement. On varying weight % of silica nanoparticles dispersed within the membranes, water uptake and oxidative stability of nanocomposite membranes were largely changed, but membranes showed almost the same proton conductivity (greater than 10⁻² S cm⁻¹). At 5.89 wt % of silica nanoparticles, nanocomposite membranes showed the lowest water uptake and excellent oxidative stability compared to the sulfonated polyimide membranes fabricated by us. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Regulation of micromorphology and proton conductivity of sulfonated polyimide/crosslinked PNIPAm semi‐interpenetrating networks by hydrogen bonding

A series of novel sulfonated polyimide (SPI)/crosslinked poly(N‐isopropylacrylamide) (cPNIPAm) semi‐interpenetrating polymer networks (semi‐IPNs) were synthesized as the proton exchange membranes for direct methanol fuel cells via in situ polymerization. The micromorphology and properties of the semi‐IPN membranes were characterized. The results indicated that the hydrogen bonds between cPNIPAm and SPI in the semi‐IPN structure were a crucial factor for regulating the micromorphology, proton conductivity and other properties of the semi‐IPN membranes. A more uniform sulfonic ionic cluster distribution was observed in the membrane of SPI‐20‐cPNIPAm with equimolar ratio of sulfonic acid groups and amido bonds, which could provide effective proton transport channels. The SPI‐20‐cPNIPAm exhibited a maximum proton conductivity of 0.331 S cm^?1 at 80 ^oC (relative humidity 100%), an optimal selectivity of 8.01 × 10⁵ S s cm^?3 and an improved fuel cell performance of 72 mW cm^?2 compared with both pristine SPI and other semi‐IPN membranes. The SPI‐20‐cPNIPAm semi‐IPN membranes also retained good mechanical properties and thermal stabilities on the whole. © 2014 Society of Chemical Industry     

Comparative study on the preparation and properties of radiation‐grafted polymer electrolyte membranes based on fluoropolymer films

In this study the fluoropolymers, poly(ethylene‐co‐tetrafluoroethylene) (ETFE) and poly(vinylidene fluoride) (PVDF) films, together with the radiation‐induced crosslinked polytetrafluoroethylene (cPTFE) film were compared on the basis of their preparation and properties of radiation‐grafted polymer electrolyte membranes. The polymer electrolyte membranes were prepared by radiation grafting of styrene into the base films and subsequent sulfonation. The proton conductivity and chemical stability of the three types of membranes with a similar ion exchange capacity (IEC) near 1.0 mmol/g were investigated and are discussed in detail. Although the ETFE‐based polymer electrolyte membrane was relatively more stable, its proton conductivity was lower than those of the PVDF‐ and cPTFE‐based membranes. On the other hand, the cPTFE‐based membrane showed a significantly higher proton conductivity, but its chemical stability was shorter than that of the ETFE‐based membrane. It is considered that the difference in the preparation and properties of the polymer electrolyte membranes was due to the difference in the degree of crystallinity as well as in the chemical structure of the fluoropolymer base films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1966–1972, 2007     

A novel polybenzimidazole composite modified by sulfonated graphene oxide for high temperature proton exchange membrane fuel cells in anhydrous atmosphere

A novel functional graphene with high ion exchange capacity (IEC) was prepared by grafting reaction induced by ⁶⁰Co γ‐ray irradiation using graphene oxide. Then, polybenzimidazole/radiation grafting graphene oxide (PBI/RGO) composite membranes were prepared by the solution‐casting method and doped with phosphoric acid (PA) to improve their proton conductivity. The properties of PBI/GO/PA and PBI/RGO/PA membranes including the PA doping level, chemical stability, proton conductivity and mechanical properties were evaluated and compared. The tensile strength of PBI/RGO/PA membranes (ranging from 27.3 to 38.5 MPa) increases at first and then decreases with the increase of the RGO content, and is significantly higher than that of other PA doped PBI‐based membranes. The proton conductivity of PBI/RGO‐3/PA membrane is 28.0 mS cm^?1 at 170 °C without humidity, with an increase of 72.0% compared with that of PBI/PA membrane. These results suggest that PBI/RGO/PA membranes have the potential to be used as high‐temperature proton exchange membranes. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44986.     

Chemical copolymerization of aniline with o‐chloroaniline: thermal stability by spectral studies

Poly(aniline‐co‐o‐chloroaniline) salts were synthesized by chemical copolymerization of aniline with o‐chloroaniline using three different acids. The polymer salt samples were heat treated at four different temperatures (150, 200, 275 and 375 °C) and the thermal stability of the polymer salts were studied by conductivity, electron paramagnetic resonance (EPR), infrared (IR) and electronic absorption spectral measurements. The conductivity of the copolymers could be controlled in a broad range from 10 S cm⁻¹ for homopolymer of aniline to 10⁻⁴ S cm⁻¹ for those of o‐chloroaniline. No structural changes took place up to 200 °C and this was confirmed from EPR, IR and electronic absorption spectra. No definite correlation exists between conductivity and spin concentration. © 2000 Society of Chemical Industry