Effect of reaction parameters on the structure and properties of acrylic rubber/silica hybrid nanocomposites prepared by sol‐gel technique

The effects of a few reaction parameters, namely, type of solvents, tetraethoxysilane (TEOS)‐to‐water mole ratio, and temperature of gelation at constant concentration of TEOS (45 wt %) and pH of 1.5 were investigated for acrylic rubber/silica hybrid nanocomposites prepared by sol‐gel technique. Infrared spectroscopic studies indicated the maximum silica generation within the system when tetrahydrofuran was used as the solvent for the sol‐gel reaction. The distribution of the silica particles (average dimension 100 nm) forming a network type of structure within the composite was confirmed by scanning electron microscopic studies (SEM). The other solvents studied here produced a lower amount of silica because of either high polarity of the solvents (methyl ethyl ketone and dimethyl formamide) or their limited miscibility with water (for ethyl acetate). An increase in the proportion of water caused silica agglomeration. Energy dispersive X‐ray analysis (EDAX) silicon mapping also demonstrated the existence of agglomerated silica structures at high TEOS‐to‐water mole ratio (>2). Higher temperature for gelation of the composites caused the aggregation of silica particles. The uncured composites containing nanolevel (<90 nm) dispersion of silica particles demonstrated slightly higher storage modulus, lower value of tan δ_max, and higher glass transition temperature compared to the composites with silica particles of a larger dimension (>2 μm). Improvement in tensile strength and modulus was observed in the uncrosslinked as well as in the crosslinked state (cured by a mixed crosslinking system of hexamethylenediamine carbamate and ammonium benzoate). However, the extent of improvement in strength and modulus for the nanocomposites was higher (247 and 57%, respectively) compared to the microcomposite (150 and 27%, respectively) in the cured state. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1418–1429, 2005     

Hydrolysis,polycondensation, and catalytic properties of Ru(II) complex of 3‐4,5‐dihydroimidazol‐1‐yl‐propyltriethoxysilane

The preparation and measurements of some properties of organic–inorganic hybrid materials derived from Ru(II)‐3‐4,5‐dihyroimidazol‐1‐yl‐propyltriethoxysilane inside a polysiloxane network have been achieved. The hydrolysis and polycondensation of Ru(II)‐3‐4,5‐dihyroimidazol‐1‐yl‐propyltriethoxysilane were performed in different experimental conditions, producing a new organic–inorganic silica. The alkoxysilyl groups available were used for the construction of inorganic backbone by the sol‐gel process, and the imidazole group was found suitable for incorporating Ru(II) by coordination. The coordination of metal complex is retained because there is no leaching from the metal complex containing gels. To ensure sufficient catalytic properties, a series of hybrid materials from tetraethoxysilane was prepared. These materials were identified and catalytic activities were tested for cyclization of (Z)‐3‐methylpent‐2‐en‐4‐yn‐1‐ol to 2,3‐dimethylfuran. Heterogeneous Ru(II) catalyst can also be recycled and reused without significant loss of selectivity or activity. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1329–1334, 2001     

Synthesis and characterization of flame retarding UV‐curable organic–inorganic hybrid coatings

UV‐curable, organic–inorganic hybrid materials were synthesized via sol–gel reactions for tetraethylorthosilicate, and methacryloxypropyl trimethoxysilane in the presence of the acrylated phenylphosphine oxide resin (APPO) and a bisphenol‐A‐based epoxy acrylate resin. The sol–gel precursor content in the hybrid coatings was varied from 0 to 30 wt %. The adhesion, flexibility, and hardness of the coatings were characterized. The influences of the amounts of inorganic component incorporated into the coatings were studied. Results from the mechanical measurements show that the properties of hybrid coatings improve with the increase in sol–gel precursor content. In addition, thermal properties of the hybrids were studied by thermogravimetric analysis in air atmosphere. The char yield of pure organic coating was 32% and that of 30 wt % silicate containing hybrid coating was 30% at 500°C in air atmosphere. This result demonstrates the pronounced effect of APPO on the flame retardance of coatings. Gas chromatography/mass spectrometry analyses showed that the initial weight loss obtained in thermogravimetric analysis is due to the degradation products of the photoinitator and the reactive diluent. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1906–1914, 2006     

Chitosan–organosilane hybrids—Syntheses,characterization, copper adsorption,and enzyme immobilization

New organic–inorganic hybrids SiGCX (X = 1 to 3) were prepared from the biopolymer chitosan with a degree of the deacetylation of 86% and three distinct silylating agents of the type (CH₃O)₃Si R NH₂ [R =  (CH₂)₃ ,  (CH₂)₃NH(CH₂)₂ and  (CH₂)₃NH(CH₂)₂NH(CH₂)₂ ]. Both chitosan and silylating agents have the amine groups crosslinking through linear glutaraldehyde units. Two stages were proposed for this synthetic method: crosslinking, and sol‐gel processes. The resulting dried hydrogels are amorphous, insoluble in organic as well as acidic or alkaline aqueous media, and exhibited a lamellae‐like surface morphology. The hybrids SiGCX (X = 2 and 3) have a larger adsorption capacity for copper ion than natural chitosan, with very similar kinetics of adsorption, defining a plateau after 1 h. The adsorption of copper increases with the organic chain length of the silylating agents: [(1.72 ± 0.05); (1.98 ± 0.06) and (2.49 ± 0.07)] × 10⁻² mmol/g for SiGCX (X = 1 to 3), respectively, and chitosan adsorbed (1.72 ± 0.05) × 10⁻² mmol/g. These hybrids presented a good capacity for immobilizing enzymes, which decreased with the increase of the organic chain length of the silylating agents, that is, from SiGC3 to SiGC1. The amount of catalase immobilized for the hybrids SIGCX (X = 1 to 3) is 29.03 ± 0.87; 25.79 ± 0.77, and 17.94 ± 0.54 mg g⁻¹, respectively, which is larger than the value of 12.21 ± 0.37 mg g⁻¹ obtained for chitosan. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 797–804, 2000     

Stabilized dispersions of titania nanoparticles via a sol–gel process and applications in UV‐curable hybrid systems

Organic–inorganic hybrid UV‐curable coatings were synthesized through blending UV‐curable components and stabilized titania sol prepared via a sol–gel process of tetrabutyl titanate (TBT) with three different stabilizers, acetylacetone (Acac), isopropyl tri(dioctyl)pyrophosphato titanate coupling agent (TTPO) and a polymerizable organic phosphoric acid (MAP). The size and the dispersion of titania particle in the UV‐cured organic matrix were dominated by the properties of these stabilizers. A cured hybrid film with titania particle size around 20 nm was obtained when TTPO was utilized as protection agent for the sol. It is interesting that the hardness and flexibility of the photocured hybrid films were improved simultaneously, in contrast to results with neat organic UV‐curable formulations. Copyright © 2006 Society of Chemical Industry     

Properties of hybrid materials derived from hydroxy‐containing linear polyester and silica through sol–gel process. I. Effect of thermal treatment

The transparent hybrid material, HLP/SiO₂, was prepared by an in situ sol–gel process of tetraethoxysilane (TEOS) at 30°C in the presence of hydroxy‐containing linear polyester (HLP) obtained by ring‐opening reaction of diglycidyl ether of bisphenol A (DGEBA) with adipic acid under the catalyzation of triphenylphosphine (TPP). The hetero‐associated hydrogen bonds between the HLP and the residual silanol of silica in the hybrids were investigated by FTIR spectroscopy. Upon heating the hybrid, the interfacial force between the HLP matrix and the silica network changed from hydrogen bonds into covalent Si—O—C bonds through dehydration of hydroxy groups in HLP with residual silanol groups in the silica network. The existence of covalent Si—O—C bonds was proved by solid‐state ²⁹Si‐NMR spectra. Other properties such as tensile strength, glass transition temperature (T_g ), solubility, and thermal stability of the hybrids before and after heat treatment were studied in detail. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1179–1190, 2000     

Organic–inorganic composite materials from acrylonitrile–butadiene–styrene copolymers (ABS) and silica through an in situ sol‐gel process

Nonbonded and chemically bonded organic–inorganic composite materials, ABS/SiO₂ and ABS Si(OCH₃)₃/SiO₂, were prepared by the sol‐gel processing of tetraethoxysilane (TEOS) in the presence of ABS and trimethoxysilyl functionalized ABS, ABS Si(OCH₃)₃, under the catalization of NH₄F. The ABS Si(OCH₃)₃ was obtained by oxidizing the cyano group in ABS with hydrogen peroxide, then subsequently underwent ring‐opening reaction with 3‐glycidoxypropyltrimethoxysilane (GPTS). The ABS Si(OCH₃)₃/TEOS sol‐gel liquid solution system, in which the ABS chains formed the covalent bonds with silica network and helped fix the polymer chains in the silica network, had a shorter gelation time than that of the ABS/TEOS system, which linked ABS chains to the silica network only by hydrogen bonding the cyano groups in ABS to the silanol groups. The morphology and properties of composite were characterized by scanning electron microscopy (SEM), differential scanning calorimeter (DSC), tensile tests, and thermogravimetry. It was found that the composite prepared from ABS Si(OCH₃)₃ had higher tensile strength, glass transition point (T_g), thermal stability, and more homogeneous morphology because of the existence of the covalent bond between ABS chains and silica network that increased the compatibility between the organic and inorganic phases. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 275–283, 2000     

Synthesis and characterization of nanocomposite of polyimide–silica hybrid from nonaqueous sol–gel process

Polyimide–silica (PI–SiO₂) hybrids with a nanostructure was obtained using the nonaqueous sol–gel process by polycondensation of phenyltriethoxysilane in a polyamic acid solution. Self‐catalyzed hydrolysis of phenyl‐substituted akoxysilane and modification on the polyimide structure are applied and result in highly compatible PI–SiO₂ hybrids. Transparent PI–SiO₂ with a high silica content of about 45% was thus obtained. The prepared PI–SiO₂ films were characterized by infrared spectrometry, ²⁹Si‐NMR, thermogravimetric analysis, differential scanning calorimetry, and scanning electron microscopy. These characterizations showed the silica influence on the properties of the hybrid. The thermal expansion coefficient of the PI–SiO₂ and the temperature correlation were also established for probing the potential for application. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1609–1618, 2000     

Polymer–organoclay hybrids by polymerization into montmorillonite‐vinyl monomer interlayers

A different series of polymer–clay hybrid materials have been prepared by modification of the clay with different vinyl monomers, followed by polymerization of different ratios of vinyl monomers–clay with the monomers, such as methyl methacrylate, hydroxyethyl methacrylate, and styrene‐maleic anhydride. The materials were investigated by IR, which confirmed the intercalation of vinyl‐cation within the clay interlayers, and by TGA, which illustrated that phosphonium cation has high thermal stability than ammonium cation. Swelling studies of these materials in different organic solvents showed that the swelling degree increases as clay ratio decrease, and also showed higher swelling relative to vinyl–clay. X‐ray diffraction illustrated that the nanocomposites were exfoliated up to a 25 wt % content of organoclay relative to the amount of polymer. SEM and TEM examined the micrograph, which showed a good dispersion of the polymers into clay galleries, and formation of nanosize particles ranged 150–300 Å. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Thermal,thermomechanical, and electrochemical characterization of the organic–inorganic hybrids poly(ethylene oxide) (PEO)–silica and PEO–silica–LiClO4

To study the effect of the silica content on the properties of the salt‐free and salt‐added hybrids based on poly(ethylene oxide) (PEO) and silica, two series of hybrids, PEO–silica and PEO–silica–LiClO₄ (O:Li, 9:1) hybrids were prepared via the in situ acid‐catalyzed sol–gel reactions of the precursors [i.e., PEO functionalized with triethoxysilane and tetraethyl orthosilicate (TEOS)]. The morphology of the hybrids was examined by scanning electron microscopy (SEM) of the fracture surfaces of the hybrid. The results indicated that the discontinuity develops with increasing the weight percent of silica in both hybrids. The differential scanning calorimetric (DSC) analysis indicated that effects of silica content on the glass transition temperatures (T_g) of the PEO phase were different in salt‐free and salt‐added hybrids. The T_g of PEO phase increased with increasing weight percent of silica in salt‐free hybrids, whereas the curve of T_g of PEO phase and silica content had a maximum at 35 wt % of silica content in salt‐added hybrids. For both salt‐free and salt‐added hybrids, peaks of the loss tangent, determined by dynamic mechanical analysis (DMA) were gradually broadened and lowered with increasing weight percent of silica. The storage modulus, E′, in the region above T_g increases with increasing silica content for both PEO–silica and PEO–silica–LiClO₄ hybrids. In the conductivity and composition curves for PEO–silica–LiClO₄ hybrids, the conductivity shows a maximum value of 3.7 × 10^?6 S/cm, corresponding to the sample with a 35 wt % of silica. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2471–2479, 2001     

Synthesis and characterization of poly(methyl acrylate‐co‐itaconic anhydride)/TiO2 hybrid materials via sol–gel process

In the presence of 3‐aminopropyltriethoxysilane (APTES), the transparent and yellowish poly(methyl acrylate‐co‐itaconic anhydride)/TiO₂ [P(MA‐co‐Itn)/TiO₂] hybrid materials were prepared from the copolymer of methyl acrylate and itaconic anhydride [P(MA‐co‐Itn)] and tetrabutyl titanate (TBT) via a sol–gel process. At first, the triethoxysilane groups were incorporated into the copolymer P(MA‐co‐Itn) as pendant side chains by the aminolytic reaction between the itaconic anhydride units of the copolymer and the amino group of 3‐aminopropyltriethoxysilane (APTES), and then the covalent bonds between the organic and inorganic phases were introduced by the hydrolysis and polycondensation of the triethoxysilane groups on the copolymer with TBT. FTIR analysis proved the existence of the covalent bonds. The influences of APTES on glass transition and morphology of the hybrid materials was studied by differential scanning calorimetry, scanning electron microscope, and atomic force microscope. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1763–1768, 2000     

Synthesis and characterization of organic–inorganic hybrids based on epoxy resin and 3‐glycidyloxypropyltrimethoxysilane

Organic–inorganic hybrid materials based on diglycidyl ether of bisphenol A (DGEBA) and 3‐glycidyloxypropyltrimethoxysilane (GLYMO) were prepared, using a poly(oxypropylene) diamine Jeffamine D230 as a curing agent. Materials were studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), infrared spectroscopy, swelling in tetrahydrofurane (THF), and Soxhlet extraction in THF. A dependence of the final conversion of epoxy groups and the final degree of organic phase crosslinking on inorganic phase content was found. The inorganic phase presents a steric hindrance to full crosslinking of epoxy groups. It also immobilizes the organic chains and improves the temperature stability of hybrid materials. Products of GLYMO hydrolysis together with unreacted organic molecules lower the glass transition temperature of hybrid materials. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 498–505, 2004     

Polymer/silica nanoscale hybrids through sol–gel method involving emulsion polymers. I. Morphology of poly(butyl methacrylate)/SiO2

In this article, we report on an approach of using an emulsion polymerized polymer in preparing organic–inorganic nanocomposites through a sol–gel technique. By mixing a polymer emulsion with prehydrolyzed tetraethoxysilane transparent poly(butyl methacrylate)/SiO₂, nanocomposites were prepared as shown by TEM. AFM, FTIR, and XPS results show that there is a strong interaction between polymer latex particles and the SiO₂ network. Comparison of the emulsion method with a traditional solution method shows that nanocomposites can be prepared by both methods, but there is some difference in their morphology and properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 446–454, 2002     

Sol–gel derived organic/inorganic hybrid gels based on poly(2-hydroxyethyl aspartamide) and silica

The sol–gel derived polymer/silicate hybrid materials have attracted considerable attention in recent years. The incorporation of silicate phase into polymeric materials may constitute an important tool to either enhance mechanical properties or provide more biocompatibility to the resulting hybrids. PHEA, α,β-poly(N-2-hydroxyethyl-dl-aspartamide), is a class of poly(amino acid)s that has been widely studied as a biodegradable functional polymer with potential biomedical and pharmaceutical applications. Hydrogels from PHEA are formed easily by a chemical or physical crosslinking reaction but the resulting gels are mechanically weak and less thermally stable. In this study, hybrid materials were prepared based on PHEA and silicate. A sol–gel process was employed using TEOS and modified PHEA to introduce inorganic silicate phase within the polymer gel matrix. FT-IR and NMR were used to analyze the chemical structure of the PHEA derivatives. In addition, the morphology, thermal and swelling properties of the hybrid gels were examined.     

Lignin–silica hybrids as precursors for silicon carbide

Lignin, prepared by digesting cedar with acetic acid, and tetraethoxysilane have been allowed for a sol–gel reaction in tetrahydrofuran using H₂SO₄ as catalyst to yield lignin–SiO₂ hybrids in the bulk gel form. The solid-state ¹³C nuclear magnetic resonance spectra of the hybrids and products formed solely from the lignin under the acidic conditions revealed that the lignin underwent crosslinking during the sol–gel reaction. The degree of crosslinking increased with an increasing amount of H₂SO₄. The powdered hybrids have been heated at 1500°C in Ar for carbothermal reduction, resulting in the formation of SiC powders. The lignin-to-tetraethoxysilane mixing ratio of the starting solutions varied free carbon content in the SiC powders. In addition, the amount of carbonaceous residue formed from the lignin upon heating depended on the degree of crosslinking of the lignin. Thus, to adjust the amounts of both the lignin and H₂SO₄ was necessary for producing the hybrids suitable for precursors for SiC powders with high purity. Critical adjustment of the amounts led to the formation of SiC powders with a free carbon content of 0.57 wt %, implying that the lignin is a beneficial carbon source for the production of SiC powders by the hybrid route. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 1321–1328, 1999     

Solid polymer electrolytes. XI. Preparation,characterization and ionic conductivity of new plasticized polymer electrolytes based on chemical‐covalent polyether–siloxane hybrids

A new hybrid polymer electrolyte system based on chemical‐covalent polyether and siloxane phases is designed and prepared via the sol–gel approach and epoxide crosslinking. FT‐IR, ¹³C solid‐state NMR, and thermal analysis (differential scanning calorimetry (DSC) and TGA) are used to characterize the structure of these hybrids. These hybrid films are immersed into the liquid electrolyte (1M LiClO₄/propylene carbonate) to form plasticized polymer electrolytes. The effects of hybrid composition, liquid electrolyte content, and temperature on the ionic conductivity of hybrid electrolytes are investigated and discussed. DSC traces demonstrate the presence of two second‐order transitions for all the samples and show a significant change in the thermal events with the amount of absorbed LiClO₄/PC content. TGA results indicate these hybrid networks with excellent thermal stability. The EDS‐0.5 sample with a 75 wt % liquid electrolyte exhibits the ionic conductivity of 5.3 × 10^?3 S cm^?1 at 95°C and 1.4 × 10^?3 S cm^?1 at 15°C, in which the film shows homogenous and good mechanical strength as well as good chemical stability. In the plot of ionic conductivity and composition for these hybrids containing 45 wt % liquid electrolyte, the conductivity shows a maximum value corresponding to the sample with the weight ratio of GPTMS/PEGDE of 0.1. These obtained results are correlated and used to interpret the ion conduction behavior within the hybrid networks. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1000–1007, 2006     

Preparation of styrene–maleic anhydride copolymer/Si?O network nanocomposites by the sol–gel process

A new family of organic–inorganic hybrid materials has been prepared by incorporating Si O network nanoclusters covalently into a styrene–maleic anhydride copolymer matrix via the sol–gel approach. Infrared absorption, atomic force microscopy, thermal and mechanical analyses were used to characterize the structure and properties of the composites. The results show that these newly developed composites have unique mechanical and thermal properties and are highly transparent. The Si O network nanoclusters are uniformly dispersed in the polymer matrix.     

含1,3,5-三嗪核结构的新型聚酰胺(PAMAM)树枝状化合物的合成

以2,4,6,三氯-1,3,5-三嗪为核(GO)与亚胺基二乙酸二乙酯进行取代反应制得具有枝化的含有酯基官能团的树枝状化合物(G0.5),然后依次与乙二胺、丙烯酸甲酯和乙二胺反应分别制得含有1,3,5-三嗪核的G1.0、G1.5和G2.0代的树枝状化合物.采用FT-IR、1HNMR、13CNMR和ESI-MS对所合成的化...     

Characterization and properties of UV‐curable polyurethane‐acrylate/silica hybrid materials prepared by the sol‐gel process

UV‐curable, transparent hybrid material of urethane‐acrylate resin was prepared by the sol‐gel process using 3‐(trimethoxysilyl)propylmethacrylate (TMSPM) as a coupling agent between the organic and inorganic phases. The effects of the content of acid and silica on the morphology and mechanical properties of UV‐curable polyurethane‐acrylate/silica hybrid (UA‐TMSPM)/SiO₂ materials have been studied. The results of thermogravimetric analysis for the (UA‐TMSPM)/SiO₂ hybrid materials indicated that the thermal stability of the hybrids is greatly improved. It was found that with the increase of HCl content, the interfacial interaction between organic and inorganic phases had been strengthened, as demonstrated by field emission scanning electron microscopy. Without sacrificing flexibility, the hybrid materials showed improved hardness with increasing content of acid and silica. Compared with the pure organic counterpart UA/hexanediol diacrylate (UA/HDDA) system, abrasion resistance of the hybrids improved with increasing acid content, at low silica content. Copyright © 2004 Society of Chemical Industry     

Synthesis and characterization of novel saponified guar‐graft‐poly(acrylonitrile)/silica nanocomposite materials

The combination of carbohydrates with silicon‐based ceramic materials offers attractive means of production for high performance materials. Present article describes the synthesis of novel nanocomposites out of SiO₂ and saponified guar‐graft‐poly(acrylonitrile) (SG). Tetraethoxysilane was used as the precursor for silica and growth of SiO₂ phase was allowed concurrently in the presence of SG. The material so obtained was thermally treated at 80°C, 160°C, 500°C, and 900°C to study the effect of thermal curing on its properties. During the curing process, silanol surface groups of silica globules reacted to create the reinforced SiO₂‐SG substance. It was observed that at 900°C, the SiO₂ phase crystallized out in tetragonal shape (similar to Cristobalite form of silica) in presence of SG. The chemical, structural and textural characteristics of the composites were determined by FTIR, XRD, TGA‐DTA, SEM and BET studies. The materials were also evaluated as efficient Zn²⁺ metal binder. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 536–544, 2007