Natural rubber composites reinforced with sisal/oil palm hybrid fibers: Tensile and cure characteristics

Natural rubber was reinforced with untreated sisal and oil palm fibers chopped to different fiber lengths. The influence of fiber length on the mechanical properties of the hybrid composites was determined. Increasing the fiber length resulted in a decrease in the properties. The effects of concentration on the rubber composites reinforced with sisal/oil palm hybrid fibers were studied. Increasing the concentration of fibers resulted in a reduction in the tensile strength properties and tear strength but an increase in the modulus of the composites. Fiber breakage analysis was evaluated. The vulcanization parameters, processability characteristics, and stress–strain properties of these composites were analyzed. The extent of fiber alignment and the strength of the fiber–rubber interface adhesion were analyzed from the anisotropic swelling measurements. Scanning electron microscopy studies were performed to analyze the fiber/matrix interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2305–2312, 2004     

Short sisal fiber‐reinforced tire rubber composites: Dynamic and mechanical properties

The world tendency toward using recycled materials demands new products from vegetable resources and waste polymers. In this work, composites made from powdered tire rubber (average particle size: 320 μm) and sisal fiber were prepared by hot‐press molding and investigated by means of dynamic mechanical thermal analysis and tensile properties. The effects of fiber length and content, chemical treatments, and temperature on dynamic mechanical and tensile properties of such composites were studied. The results showed that mercerization/acetylation treatment of the fibers improves composite performance. Under the conditions investigated the optimum fiber length obtained for the tire rubber matrix was 10 mm. Storage and loss moduli both increased with increasing fiber content. The results of this study are encouraging, demonstrating that the use of tire rubber and sisal fiber in composites offers promising potential for nonstructural applications. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 670–677, 2004     

Effect of processing conditions on dimensions of sisal fibers in thermoplastic biodegradable composites

Biodegradable composites based on treated and untreated sisal fiber and mater Bi‐Z were processed using an internal batch mixer. The effect of processing conditions (temperature, speed of rotation, and time of mixing) and alkaline treatment on the dimensions of sisal fiber was studied. The length and diameter of the initial fibers were reduced during mixing and this effect was correlated to the magnitude of the shear stress developed in the mixer. An increase of the speed of rotation and/or a reduction of temperature produced fibers of smaller dimensions but with a higher aspect ratio l/d. Alkaline treatment increased the kinetics associated to the reduction of the fiber's dimensions. A semiempirical model was employed to predict the size of the fibers versus the time of mixing. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1084–1091, 2001     

Preparation and characterization of benzylated sisal fibers

Sisal fibers were benzylated under different conditions and were characterized with infrared spectroscopy, X‐ray diffraction, thermal analysis, and scanning electron microscopy. The benzylation reaction was monitored by the mass gain as a function of the reaction time. In the first stage, there was a mass loss associated with the loss of lignin and polyoses from the raw fiber, which was accompanied by an increase in mass due to benzyl incorporation. When fiber delignification was carried out before benzylation, the mass gain curves of the benzylation reaction presented no initial mass loss and a much higher mass gain. Benzylation promoted several morphological changes: (1) the loss of the parenchyma cells, (2) the defibrillation of the technical fibers into ultimate fibers, (3) the microdefibrillation of the ultimate fibers, and (4) benzyl incorporation. The crystallinity of the fibers decreased with benzylation, as observed by X‐ray diffraction. The thermal stability of the fibers varied according to the treatment used. Other changes promoted in the fibers by chemical modification were examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2957–2965, 2003     

Preparation and characterization of EVA–sisal fiber composites

In this work, composites of an EVA polymer matrix and short sisal fiber were characterized. The physical‐morphological as well as chemical interactions between EVA and sisal were investigated. When the samples were prepared in the presence of dicumyl peroxide, the results suggest that crosslinking of EVA as well as grafting between EVA and the sisal fibers took place. Morphological changes were studied by scanning electron microscopy (SEM). Results from Hg‐porosimetry, SEM, Fourier transform infrared spectroscopy, surface free energy, and gel content strongly indicate grafting of EVA onto sisal under the composite preparation conditions, even in the absence of peroxide. The grafting mechanism could not be confirmed from solid‐state ¹³C NMR analysis. The grafting had an impact on the thermal and mechanical properties of the composites, as determined by differential scanning calorimetry and tensile testing. Thermogravimetric analysis results show that the composites are more stable than both EVA and sisal fiber alone. The composite stability, however, decreases with increasing fiber content. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1607–1617, 2006     

New thermoplastic materials reinforced with cellulose based fibers

The preparation of new cellulose fiber reinforced thermoplastics is described, and the mechanical properties and water absorption of these materials are measured. In order to improve the compatibility between cellulosic and plastic materials, different amounts of coupling agents, such as organotitanate compounds, maleic anhydride copolymers and their combinations, are studied. As a filler, pine fiber, rose, carnation or coffee husk is used. Furthermore, the influence of the composition of the composites and the particle size of the filler on the material properties of the thermoplastics are investigated. The surface of the fractured samples is analyzed using scanning electron microscopy (SEM). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3466–3472, 2003     

Influence of irradiation crosslinking on the flame-retardant properties of polyolefin blends

In the presence of flame retardants and other additives, halogen-free flame retardant (HFFR) shape-memory polymers were prepared using blends of ethylene vinyl acetate, ethylene propylene diene monomer, and low-density polyethylene. The HFFR compounds were irradiated using electron beam up to an absorbed dose of 150 kGy and characterized based on their mechanical, thermal, and electrical properties. Both the tensile strength (TS) and elongation at break (Eb) were found to increase as the levels of irradiation increased. This contrasted fact that, generally, Eb decreases as radiation doses increases because of polymer crosslinking capability. However, both TS and Eb decreased as the flame retardant content increased. The optimum mechanical properties were 13 MPa for TS and 200–350% for Eb. The versatile glass transition temperature greatly influenced the shape-memory impact. Nevertheless, the variable rubbery modulus had no significant influence. The limiting oxygen index was found to increase as the total flame retardant contents increased to values over the range of 30–35%. Hardness was about 92, and the retentions of TS and Eb after thermal aging at 136 °C for 168 h were between 93–112 and 75–93%, respectively. UL94 ratings of V-0 and a volume resistivity of 3.21 × 10¹⁵ to 3.49 × 10¹⁵ Ωcm were obtained using these HFFR compounds. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48649.     

Processing,structure, and properties of multiwalled carbon nanotube–poly(phenylene sulfide) composite fibers

To improve the processability and properties of the poly(phenylene sulfide) (PPS) fibers at room temperature and high temperatures, a series of composite fibers based on PPS and multiwalled carbon nanotubes were prepared by melt spinning. We researched the processability with a high‐pressure capillary rheometer, and the properties of the composite fibers were investigated in detail by scanning electron microscopy, differential scanning calorimetry, fiber sonic velocity measurement, and single‐fiber strength testing. The results show that the carbon nanotubes (CNTs) had good interfacial adhesion with PPS and dispersed homogeneously in the PPS matrix. When the shear rate was higher than 500 s^?1, the oriented CNTs induced the orientation of PPS molecular chains; this resulted in a decline in the apparent viscosity and an increase in the orientation degree of the molecular chains. Meanwhile, the CNTs acted as nucleating agents to effectively improve the crystallization of PPS. The strength of the fibers at room temperature were improved by 28.8% after the addition of 0.2% CNTs, and the initial modulus was also significantly enhanced. The strength retention at 160 °C was promoted from 60.58 to 88.32% with the addition of 1.0% CNTs. The shrinking percentage decreased to almost zero from higher than 15%; this suggested that the CNTs could efficiently improve the dimensional stability at high temperatures. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44609.     

Toughening of wood particle composites—Effects of sisal fibers

Sisal fibers were added to wood particle composites to enhance their toughness. The selected matrix was a commercial styrene diluted unsaturated polyester thermoset resin. Fracture tests were carried out using single‐edge notched beam geometries. Stiffness, strength, critical stress intensity factor K_IQ, and work of fracture W_f of notched specimens were determined. The incorporation of sisal fibers into wood particle composites significantly changed the fracture mode of the resulting hybrid composite. For the neat matrix and the wood particle composites, once the maximum load was reached, the crack propagated in a catastrophic way. For hybrid composites, fiber bridging and pull‐out were the mechanisms causing increased crack growth resistance. Addition of a 7% wt of sisal fibers almost doubled the K_IQ value of a composite containing 12% wt of woodflour. Moreover, the W_f increased almost 10‐fold, for the same sample. In general, the two composite toughness parameters K_IQ and W_f increased when the fraction of sisal fibers was increased. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1982–1987, 2006     

Mechanical properties of short sisal fiber‐reinforced polypropylene composites: Comparison of experimental data with theoretical predictions

Sisal fibers were used for the reinforcement of a polypropylene (pp) matrix. Composites consisting of polypropylene reinforced with short sisal fibers were prepared by melt‐mixing and solution‐mixing methods. A large amount of fiber breakage was observed during melt mixing. The fiber breakage analysis during composite preparation by melt mixing was carried out using optical microscopy. A polynomial equation was used to model the fiber‐length distribution during melt mixing. The experimental mechanical properties of sisal/PP composites were compared with existing theoretical models such as the modified rule of mixtures, parallel and series models, the Hirsch model, and the Bowyer–Baders model. The dependence of the tensile strength on the angle of measurement with respect to fiber orientation also was modeled. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 602–611, 2003     

Influence of fiber volume fraction and aspect ratio in resol–sisal composites

Vegetable fibers are being used as reinforcements in polymeric matrices with a wide variety of applications. Among these fibers, sisal is of particular interest due to the high impact strength and moderate tensile and flexural properties of its derivated composites. Because of its low cost and affinity, a phenol–formaldehyde resin, resol, has been selected as the matrix to obtain resol–sisal composites. The influence of fiber length and volume fraction on flexural properties has been studied. An optimum for the fiber length as well as for the fiber volume fraction was found. The improvement of the properties occurred up to a length of about 23 mm. The use of longer fibers lead to reduced properties because they tended to curl and bend during processing. Besides, actual composite densities were lower than theoretical ones mainly due to the presence of voids. This undesirable porosity produced a reduction in flexural properties at high fiber contents. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2714–2722, 2003     

Reinforcement of polypropylene using sisal fibers grafted with poly(methyl methacrylate)

Sisal fiber (SF) surface modification was carried out by grafting with methyl methacrylate (MMA) using cerium and ammonium nitrate as initiator. The effects of reaction time, monomer, and initiator concentration on the grafting parameters were systematically investigated. The results showed that MMA was successfully grafted onto the sisal fiber surface. The PMMA‐grafted sisal fibers were melt blended with polypropylene (PP) and then injection molded. The PP/SF composites were characterized by means of thermal analysis, mechanical testing, wide‐angle X‐ray diffraction, and SEM examination. PMMA grafted onto the surface of SF enhanced the intermolecular interaction between the reinforcing SF and PP matrix, improved the dispersion of SF in the PP matrix, and promoted the formation of β‐crystalline PP. These enhanced the thermal stability and mechanical properties of PP/SF composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1055–1064, 2003     

Preparation and characterization of poly(vinyl chloride)/virgin and treated sisal fiber composites

Mechanical property changes, thermal stability, and water absorption capacity of poly(vinyl chloride) (PVC)/sisal fiber composites were assessed with respect to the effect of maleic anhydride chemical treatments of the sisal fiber, for five different sisal fiber contents, varying from 0 to 30% by weight in the composite. The composites prepared with the untreated sisal exhibited higher tensile modulus and hardness than the unloaded resin, while elongation and tensile strength were reduced. The deterioration in the mechanical properties of PVC blended with sisal fiber is attributed to the presence of moisture, interfacial defects at the fiber and polymer interface, and fiber dispersion in the PVC matrix. The amount of absorbed water is a function of the amount of fiber in the composite (F0 = 0 phr, F5 = 0.77 phr, and F20 = 4.83 phr). The comparison of the results of characterization of F5, F20, and F30 formulations prepared with the untreated fibers and the treated ones showed a reduction in absorbed water after the chemical treatment of fiber with maleic anhydride (F0 = 0 phr, F5 = 0.28 phr, and F20 = 2.99 phr), thus improving the mechanical properties of composites prepared with the treated sisal. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3630–3636, 2007     

Resol–vegetable fibers composites

Vegetable fibers like cotton, sisal, and sugar cane bagasse have been used as reinforcement in a polymeric matrix. Because of its low cost and affinity with lignocellulosic fibers, a phenol‐formaldehyde resin —resol— was selected as the matrix. Composites were prepared by compression molding. The influence of fiber volume fraction‐V_f‐in flexural properties and density of composites has been studied. Cotton and sugar cane bagasse composites present a V_f value at which flexural strength and modulus are maxima. However, sisal composites show a continuous rise in flexural strength and modulus as fiber volume fraction increases, up to 76%, which is the highest concentration studied. Composites made with raw cotton show the highest values of strength and stiffness. The actual density of composites is always lower than theoretical density, due to the presence of voids. Scanning Electron Microscopy reveals a good adhesion between fiber and matrix in the composites. In addition, the flexural properties were analyzed with an efficiency criterion, which relates strength and stiffness with density, and the values obtained were compared with those corresponding to typical structural materials. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1832–1840, 2000     

The impact of polymer matrix blends on thermal and mechanical properties of boron nitride composites

To improve mechanical and thermal properties of a hexagonal boron nitride platelet filled polymer composites, maleic anhydride was studied as a coupling agent and compatibilizer. Injection molded blends of acrylonitrile butadiene styrene (ABS), high-density polyethylene (HDPE), and maleic anhydride with boron nitride filler were tested for thermal conductivity and impact strength to determine whether adding maleic anhydride improved interfacial interactions between matrix and filler and between the polymers. Adding both HDPE and maleic anhydride to ABS as the matrix of the composite resulted in a 40% improvement in impact strength without a decrease in thermal conductivity when compared to an ABS matrix. The best combination of thermal conductivity and impact strength was using pure HDPE as the matrix material. The effective medium theory model is used to help explain how strong filler alignment helps achieve high thermal conductivity, greater than 5 W/m K for 60 wt % boron nitride. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48661.     

Tire rubber–sisal composites: Effect of mercerization and acetylation on reinforcement

Tire rubber particles were mixed randomly with short sisal fibers and hot pressed. Sisal fibers were used as received, mercerized, and mercerized/acetylated. The fibers were characterized by scanning electron microscopy (SEM), thermal gravimetry analysis (TGA), infrared spectroscopy (FTIR), water sorption, and mechanical properties. Thermal stability of the mercerized/acetylated fibers improves (from 200 to 300°C) with respect to the raw fibers, and water sorption is ～ 20% smaller than for the raw and the mercerized fibers. Tensile strength is unchanged after the chemical treatments. Water sorption, mechanical properties, and SEM evaluated the performance of the tire rubber composites. All composites showed enhanced elastic modulus; increase is dependent on fiber load. Smallest water sorption was obtained in composites with the mercerized/acetylated fibers. With these fibers at 10% load, the best results were obtained with the smaller tire rubber particles (320 μm) and at 5% load with the bigger (740 μm) tire rubber particles. Both composites showed ～ 50% increase in tensile strength when compared to similar composites with raw fibers. SEM of the surface of fracture showed that the adhesion between fiber and rubber was enhanced after both chemical treatments. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2507–2515, 2003     

Effect of structure on mechanical properties of vinyl ester resins and their glass fiber‐reinforced composites

The article describes the effect of structure of vinyl ester resins (VE) on the mechanical properties of neat sheets as well as glass fabric‐reinforced composites. Different samples of VE were prepared by reacting ester of hexahydrophthalic anhydride (ER) and methacrylic acid (MAA) (1 : 1 molar ratio) followed by reaction of monomethacrylate terminated epoxy resin with glutaric (E) or adipic (F) or sebacic acid (G) (2 : 1 molar ratio). The neat VE were diluted with styrene and sheets were fabricated by using a glass mold. A significant reduction in the mechanical properties was observed by increasing the methylene content of resin backbone (i.e., sample E to G). Glass fabric‐reinforced composites were fabricated by vacuum assisted resin transfer molding (VARTM) technique. Resin content in the laminates was 50 ± 5 wt %. Increase in the number of methylene groups in the vinyl ester resin (i.e., increasing the bridge length) did not show any significant effect on limiting oxygen index (LOI) value (21 ± 1) of the laminates but tensile strength, tensile modulus, flexural strength, and flexural modulus all increased though these values are significantly lower than observed in laminates based on resin B. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influence of kenaf form and loading on the properties of kenaf‐filled polypropylene/waste tire dust composites: A comparison study

Kenaf (KNF)‐filled polypropylene/waste tire dust (PP/WTD) composites containing different KNF loadings (0, 5, 10, 15, and 20 parts per hundred parts of resin (phr)) were prepared using a Thermo Haake Polydrive internal mixer. The influence of the KNF form (KNF short fiber (KNFs) and KNF powder (KNFp)) at different KNF loadings on properties of the composites was studied. Results showed that with increasing KNF loading, the stabilization torque, tensile modulus, water absorption, and thermal properties increased for both KNFp‐ and KNFs‐filled PP/WTD composites. However, the tensile strength and elongation at break decreased by 29.2% and 53.9%, respectively, for KNFp‐filled PP/WTD composites, whereas KNFs‐filled PP/WTD composites showed a decrement of 24.5% and 63.5%, respectively. The stabilization torque, tensile strength, and tensile modulus increased by 22.4%, 6.7%, and 2.6%, respectively, for KNFs‐filled PP/WTD composites at 20 phr KNF loading. The scanning electron microscopy morphological studies on the tensile fractured surfaces revealed poor adhesion between KNFp and PP/WTD matrices as compared to KNFs and PP/WTD matrices. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40877.     

Uniaxial tensile properties of TiO2 coated single wool fibers by sol‐gel method: The effect of heat treatment

Single wool fibers were coated with TiO₂ by using the sol‐gel method. The uniaxial tensile properties of TiO₂ coated single wool fibers heated at different temperatures from 25 to 200°C were investigated and compared with those of uncoated single wool fibers. It was observed that the shape of the stress–strain curve of TiO₂ coated wool fibers became the same as uncoated wool fibers and showed a similar tendency of change to uncoated wool fibers with increasing temperature. But, the TiO₂ coated wool fibers obtained higher rigidity than uncoated wool fibers and up to their rupture points; they obtained higher stress levels in three deformation regions in the stress–strain curves, which indicates stronger wool fibers. Although the breaking extension of TiO₂ coated wool fibers decreased little by about 8%, the Young's modulus of TiO₂ coated wool fibers increased significantly by 19%, which was caused mostly by an increment in the stiffness of the cuticle layer of the wool fiber, and remained relatively higher than that of uncoated wool fibers after heat treatments. Structural changes in both uncoated and TiO₂ coated single wool fibers due to thermal effect, which caused the changes in the uniaxial tensile properties and the thermal behaviors of these fibers were discussed by using spectroscopic and thermal analysis methods in detail. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 898‐907, 2013