Disclosing the fatigue deformation mechanisms of different types of poly (ethylene terephthalate) industrial fibers on the base of the multiscale structural evolutions

The fatigue behavior of poly (ethylene terephthalate) industrial fibers is a key issue in their long-term service for engineering applications. To have a comprehensive understanding of the fatigue behavior, the high-tenacity (HT) and low-shrinkage (LS) PET fibers were selected to analyze the room temperature dynamic fatigue properties with different stress. Various techniques such as WAXD/SAXS and FTIR were employed to study the multiscale structure changes to disclose the fatigue mechanisms. Although the crystalline structure including orientation and crystallinity did not change, the amorphous structures varied with fatigue stress. The HT fiber exhibited a higher fatigue recovery ratio. The slight increase in amorphous orientation, and amorphous thickness was attributed to the oriented coiled molecular chains during tensile fatigue stress. In contrast, the LS fiber experienced plastic fatigue deformation with a lower recovery ratio. The molecular chains in the large amorphous domain are easily extended and oriented under tensile loading, increasing amorphous orientation and lamellar thickness. The fatigue mechanism for the LS fiber involved the conformation transition from gauche to trans conformers and a higher proportion of irreversible amorphous regions were formed. It is indicated that developing industrial filaments with small amorphous orientation and content is crucial to improving their fatigue resistance.     

Preparation and property of poly(ethylene terephthalate) fibers providing ultraviolet radiation protection

Interest in protection against solar ultraviolet radiation (UVR) among the general public in the world has been increasing steadily. Poly(ethylene terephthalate) (PET) was blended with UVR‐protection agents and was spun into modified fibers to provide the property of UVR protection. Investigation of this property using a UV spectrophotometer showed that the modified PET fabrics could be resistant to UVR more than 90% in the UV‐B band. The treatment of aqueous alkali on the surface of the fibers to improve the comfortable feel had little influence on the property of UVR protection. Scanning electron microscopy was employed to observe the surface morphology of the fibers. Also, the modified fibers had good heat insulation property and the mechanical properties of the fibers were measured. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1180–1185, 2003     

Influence of branching on the properties of poly(ethylene terephthalate) fibers

A series of branched poly(ethylene terephthalate) samples was prepared by employing 0.07–0.42 mol % trimethylolpropane (TMP) for melt polycondensation. These polymers were characterized with respect to molar mass, intrinsic viscosity, and melt viscosity. Spinning into fibers took place at spinning speeds ranging from 2500 to 4500 m/min. The molecular orientation of the fibers as measured by birefringence and polarized fluorescence decreases with growing amounts of TMP, as does crystallinity. Thus with slightly branched polymers, higher spinning speeds than with a linear polymer can be used to achieve a certain property profile. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 728–734, 1999     

Blends of poly(ethylene terephthalate) and poly(butylene terephthalate)

Commercial grade poly(ethylene terephthalate), (PET, intrinsic viscosity = 0.80 dL/g) and poly(butylene terephthalate), (PBT, intrinsic viscosity = 1.00 dL/g) were melt blended over the entire composition range using a counterrotating twin‐screw extruder. The mechanical, thermal, electrical, and rheological properties of the blends were studied. All of the blends showed higher impact properties than that of PET or PBT. The 50:50 blend composition exhibited the highest impact value. Other mechanical properties also showed similar trends for blends of this composition. The addition of PBT increased the processability of PET. Differential scanning calorimetry data showed the presence of both phases. For all blends, only a single glass‐transition temperature was observed. The melting characteristics of one phase were influenced by the presence of the other. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 75–82, 2005     

Effects of pH and Neutral Salts on the Adsorption of the Poly(ethylene glycol terephthalate) Condensates Toward Poly(ethylene terephthalate) Fiber

This study deals with the effects of pH and neutral salts on the adsorption of PET fiber with four kinds of poly(ethylene glycol terephthalate) condensated from dimethyl terephthalate (DMT) and poly(ethylene glycol) (PEG). The surface properties of the aqueous solution, the contact angle of polyol‐treated PET fabrics, and its parameters were also discussed. The pH of the solution or the adding of neutral salt in the polyol solution largely affected the contact angle of polyol‐treated PET fabrics as well as the surface tension of the solution. A lower pH of the polyol solution or adding neutral salts in the solution showed a lower surface tension and a lower contact angle that resulted in a better adsorption between polyol and poly(ethylene terephthalate) fibers. The lower pH of the solutions and a higher valence of the added neutral salt in the solution showed a largely positive effect on the adsorption parameters, and the order of effectiveness is Al₂(SO₄)₃ > MgSO₄ > Na₂SO₄.     

Spinning and properties of poly(ethylene terephthalate)/organomontmorillonite nanocomposite fibers

By in situ polycondensation, a intercalated poly(ethylene terephthalate)/organomontmorillonite nanocomposite was prepared after montmorillonite (MMT) had been treated with a water‐soluble polymer. This nanocomposite was produced to fibers through melt spinning. The resulting nanocomposite fibers were characterized by X‐ray diffraction (XRD), differential scanning calorimeter (DSC), and transmission electron microscopy (TEM). The interlayer distance of MMT dispersed in the nanocomposite fibers was further enlarged because of strong shear stress during processing of melt spinning. This was confirmed by XRD test and TEM images. DSC test results showed that incorporation of MMT accelerated the crystallization of poly(ethylene terephthalate) (PET), but the crystallinity of the drawn fibers just had a little increasing compared with that of neat PET drawn fibers. Also compared with pure PET drawn fibers, tensile strength at 5% elongation and thermal stability of the nanocomposite fibers were improved. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1443–1447, 2005     

Modeling of solid-state polymerization of poly(ethylene terephthalate)

A mathematical model for solid-state polymerization of poly(ethylene terephthalate) was developed. The effects of temperature and chain entanglement on chain mobility were considered to estimate the rate constants of chemical reactions. The diffusivities of volatile byproducts could be determined using the free volume theory.^13,14 The model predictions were validated with experimental data reported in the literature. In addition, assuming that the concentration profiles of volatile byproducts in spherical particles are described by a sinusoidal function, the mass transfer rate of the byproducts at a given time could be derived as an ordinary differential equation that can be easily treated. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68:837–846, 1998     

Characterization of the physical and molecular structure of thermally elongating poly(ethylene terephthalate) fibers

The mechanism of thermally induced elongation in poly(ethylene terephthalate) fiber spun at 3500 m min⁻¹ has been examined. This partially oriented fiber has a crystalline content of about 25% and a high degree of orientation. The effect of time and tension during heat treatment was examined, and it was found that yarns that were allowed to relax during an initial brief heat treatment at 130°C subsequently elongated by up to 5% during a long heat treatment at the same temperature. Yarns that were not allowed to relax during the brief heat treatment did not elongate on subsequent heating. The morphological and mechanical changes associated with these processes have been studied using differential scanning calorimetry, X-ray diffraction (XRD), birefringence measurement, microscopy, and tensile testing. A large increase in crystallinity was observed during the brief heat treatment, but a much smaller increase took place during the long heat treatment. XRD indicated that substantial crystal reorganization occurred during both heat treatments, but c-axis growth was most significant in those materials that elongated during long heat treatment. It is proposed that it is this c-axis growth, in conjunction with conversion of disordered amorphous material into oriented crystalline material, that is responsible for the observed elongation. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 989–995, 1997     

Effect of poly(ethylene glycol) on the solid‐state polymerization of poly(ethylene terephthalate)

Poly(ethylene glycol) (PEG) and end‐capped poly(ethylene glycol) (poly(ethylene glycol) dimethyl ether (PEGDME)) of number average molecular weight 1000 g mol^?1 was melt blended with poly(ethylene terephthalate) (PET) oligomer. NMR, DSC and WAXS techniques characterized the structure and morphology of the blends. Both these samples show reduction in T_g and similar crystallization behavior. Solid‐state polymerization (SSP) was performed on these blend samples using Sb₂O₃ as catalyst under reduced pressure at temperatures below the melting point of the samples. Inherent viscosity data indicate that for the blend sample with PEG there is enhancement of SSP rate, while for the sample with PEGDME the SSP rate is suppressed. NMR data showed that PEG is incorporated into the PET chain, while PEGDME does not react with PET. Copyright © 2005 Society of Chemical Industry     

Effect of shearing on crystallization behavior of poly(ethylene terephthalate)

The shear‐induced crystallization behavior of PET was investigated by measuring the time‐dependent storage modulus (G′) and dynamic viscosity (η′) with a parallel‐plate rheometer at different temperatures and shear rate. The morphology of shear‐induced crystallized PET was measured by DSC, X‐ray, and polarizing optical microscopy. When a constant shear rate was added to the molten polymer, the shear stress increased with the time as a result of the orientation of molecular chains. The induction time of crystallization is decreased with frequency. Moreover, the rate of isothermal crystallization of PET was notably decreased with increasing temperature. The shape of spherulites is changed to ellipsoid in the direction of shear. In addition, aggregation of spherulites is increased with increasing frequency. Particularly, the row nucleation morphology could be observed under polarized light for ω = 1. From the results of DSC, the melting point and enthalpy have a tendency to decrease slightly with increasing frequency. The crystallite size and perfectness decreased with frequency, which was confirmed with X‐ray data. The unit length of the crystallographic unit cell of the PET increased and the (1 0 3) plane peak increased with increasing frequency. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2640–2646, 2001     

Activity of substrates in the catalyzed nucleation of poly(ethylene terephthalate) melts

The activity, Φ of AgBr, AgI, PbF₂, Ag₂S, LiF, and CaF₂ in the catalyzed nucleation of poly(ethylene terephthalate) (PET) melts was determined using a nonisothermal differential scanning calorimetry (DSC) technique. A comparison with existing experimental data was made. It is established that the higher the melting temperature of the substrate the lower its activity as a crystallization core in the heterogeneous nucleation of PET. The lateral surface energy, σ, the end surface energy, σ_e, the adhesion energy, β, and the difference between the surface energies at the substrate/melt, σ_sf, substrate/deposit, σ^*, and the total energy of misfit dislocations, E_d [i.e., σ_sf - (σ^* - E_d)] were calculated. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 349–353, 1997     

PEN/PET共混物结晶行为研究

用差示扫描量热法(DSC)研究了不同共混比例PEN/PET共混物的熔体结晶行为,并进行了等温结晶动力学测定。结果表明:随着两种组分向中间比例(50/50)靠近,共混物的熔融温度越低,结晶速率也越慢。     

Volatile products of poly(ethylene terephthalate) thermal degradation in nitrogen atmosphere

Thermal degradation of PET was studied in a nitrogen atmosphere at 200–700°C. The experiments were carried out in a tubular furnace under isothermal conditions. The volatile substances evolved from PET were identified and quantified. Weight losses of PET during the thermal degradation in different temperatures were determined. The results are presented on plots as a function of the degradation temperature. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1894–1901, 2000     

Studies of temperature influence on volatile thermal degradation products of poly(ethylene terephthalate)

The temperature influence on the thermal degradation products evolved from poly(ethylene terephthalate) (PET) was investigated. The experiments were carried out within the temperature range of 200–700°C in air. The main volatile toxic products and weight losses during thermal degradation of PET were determined. The results are presented on plots as a function of the degradation temperature. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2377–2381, 1998     

Microstructure and crystallization of melt‐mixed poly(ethylene terephthalate)/poly(ethylene isophthalate) blends

Physical blends of poly(ethylene terephthalate) (PET) and poly(ethylene isophthalate) (PEI), abbreviated PET/PEI (80/20) blends, and of PET and a random poly(ethylene terephthalate‐co‐isophthalate) copolymer containing 40% ethylene isophthalate (PET₆₀I₄₀), abbreviated PET/PET₆₀I₄₀ (50/50) blends, were melt‐mixed at 270°C for different reactive blending times to give a series of copolymers containing 20 mol % of ethylene isophthalic units with different degrees of randomness. ¹³C‐NMR spectroscopy precisely determined the microstructure of the blends. The thermal and mechanical properties of the blends were evaluated by DSC and tensile assays, and the obtained results were compared with those obtained for PET and a statistically random PETI copolymer with the same composition. The microstructure of the blends gradually changed from a physical blend into a block copolymer, and finally into a random copolymer with the advance of transreaction time. The melting temperature and enthalpy of the blends decreased with the progress of melt‐mixing. Isothermal crystallization studies carried out on molten samples revealed the same trend for the crystallization rate. The effect of reaction time on crystallizability was more pronounced in the case of the PET/PET₆₀I₄₀ (50/50) blends. The Young's modulus of the melt‐mixed blends was comparable to that of PET, whereas the maximum tensile stress decreased with respect to that of PET. All blend samples showed a noticeable brittleness. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3076–3086, 2003     

Glycolysis of poly(ethylene terephthalate) wastes in xylene

To reclaim the monomers or prepare intermediates suitable for other polymers zinc acetate catalayzed glycolysis of waste poly(ethylene terephthalate) (PET) was carried out with ethylene or propylene glycol, with PET/glycol molar ratios of1 : 0.5–1 : 3, in xylene at 170–245°C. During the multiphase reaction, depolymerization products transferred to the xylene medium from the dispersed PET/glycol droplets, shifting the equilibrium to glycolysis. Best results were obtained from the ethylene glycol (EG) reaction at 220°C, which yielded 80 mol % bis-2-hydroxyethyl terephthalate monomer and 20 mol % dimer fractions in quite pure crystalline form. Other advantages of employment of xylene in glycolysis of PET were improvement of mixing at high PET/EG ratios and recycling possibility of excess glycol, which separates from the xylene phase at low temperatures. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2311–2319, 1998     

PET蓄光纤维的研制及性能研究

采用共混纺丝法制备了PET蓄光纤维,并对纤维的性能进行了研究。SEM分析表明,采用偶联剂可以有效地改善聚酯与蓄光粉体组成的共混体系的相容性,减小分散相颗粒的尺寸。预先将PET、蓄光粉体与偶联剂制备成母粒用于纺丝,可以明显提高体系的可纺性。同时,研究了蓄光粉体的含量对纤维力学性能和发光性能的影响。     

A review on the potential biodegradability of poly(ethylene terephthalate)

This paper reviews the state of the art in the field of the hydrolytic degradation of poly(ethylene terephthalate) (PET) under bio-environmental conditions. Most of the papers published so far on this subject have been focused on the hydrolysis of PET at high temperatures. Although some authors claim to enhance the biodegradation properties of this aromatic polyester by copolymerization with readily hydrolysable aliphatic polyesters, no clear and satisfying conclusions can yet be formulated. Poly(ethylene terephthalate-co-lactic acid), poly(ethylene terephthalate-co-ethylene glycol), and poly(ethylene terephthalate-co-ε-caprolactone) block and random copolymers are the modifications mainly investigated for biodegradable applications. The hydrodegradability and biodegradability of PET, PET copolymers and PET blends are detailed in this review. A total of 89 references including 16 patents are cited. © 1999 Society of Chemical Industry     

Morphology and crystallization of poly(ethylene terephthalate)

The melting behaviour and the morphology of poly(ethylene terephthalate) crystallized from the melt are reported. In general, dual or triple melting endotherms are seen, and single endotherms are seen when the samples are crystallized above 215°C for long times. The location of the uppermost endotherm was found to be constant below T_c = 230°C, and above that temperature the location depends on T_c. Therefore, we have shown that samples of PET which are crystallized above T_c = 230°C contain perfect crystals only; below T_c = 230°C, they contain perfect and imperfect crystals. Scanning electron microscopy showed that the perfect crystals are the dominant lamellae in the spherulitic structure, while the imperfect crystals are the subsidiary lamellae in the spherulitic structure, The amorphous regions are located between individual lamellae.     

Sequence analysis of poly(ethylene terephthalate)/poly(butylene terephthalate) copolymer prepared by ester-interchange reactions

The molecular structure of the copolyester formed through the interchange reaction in poly(ethylene terephthalate)/poly(butylene terephthalate) blends was investigated with ¹³C-NMR spectroscopy. The molar fractions of heterolinkage triads in the copolyesters were lower than the values calculated by Bernoullian statistics; this indicates that the sequence of heterolinkages was far from a random distribution at the initial stage of the interchange reaction. However, the randomness increased and the number-average sequence length decreased with reaction time. The solubility of the blend decreased with increasing sequence length, resulting from the formation of block copolymers with long sequence lengths at the initial stage of the interchange reaction. The solubility of the copolyester formed by a dibutyltin dilaurate (DBTDL)-catalyzed reaction was higher than that of the copolyester formed by a titanium tetrabutoxide-catalyzed reaction; this is related to the fact that alcoholysis prevailed in the DBTDL-catalyzed reaction. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 159–168, 2001