Steam reforming of ethanol to hydrogen over nickel metal catalysts

In the present work acid‐treated Ni catalyst was investigated for the steam reforming (SR) of bio‐ethanol. Influential factors, such as reaction temperature, water‐to‐ethanol molar ratio and liquid hourly space velocity (LHSV), were investigated. The conversions were always complete at temperatures above 773 K, regardless of the changes of the reaction conditions. The yield to hydrogen increased with the increase in temperature and H₂O/C₂H₅OH molar ratios. The hydrogen yield up to 84% was reached under conditions: 923 K, LHSV of 5.0 ml g⁻¹ h⁻¹, H₂O/C₂H₅OH ratio of 10 over the acid‐treated Ni catalyst. The effects of the influential factors on the side reactions and the distribution of byproducts were discussed. Copyright © 2010 John Wiley & Sons, Ltd.     

Hydrogen production from acetic acid steam reforming over Ti-modified Ni/Attapulgite catalysts

Steam reforming of bio-oil derived oxygenates is a green and sustainable method for hydrogen production. In this work, hydrogen production from steam reforming of acetic acid (SRAA) was investigated over Ti-modified Ni/Attapulgite (ATP) catalysts that prepared via sequential precipitation technique. The effects of Ti additive, precipitation sequence and Ti-salt precursors (TiCl₄, TiOSO₄) on the structural and physicochemical properties of catalysts were characterized by N₂ adsorption-desorption, XRD, FT-IR, HRTEM, XPS, H₂-TPR and NH₃-TPD. These results indicated that the interaction among Ti species, Ni active metal and ATP enhanced the reduction performance as well as weakened surface acidity of the Ni/ATP catalyst, and also promoted the electron transfer to form Ni^δ? species. Obviously, compared with Ti precursor salts, the precipitation sequences played a key role in determining the surface properties of Ti-modified catalysts. Among them, the Ni–Ti_S/ATP catalyst synthesized by co-precipitation method exhibited better reducibility and lower surface acidity, as well as produced more Ni^δ? species and Ni^δ?-O_v-Ti³⁺ interface sites. Then the synergistic effects among the above-mentioned characters made the Ni–Ti_S/ATP catalyst present highest carbon conversion (93.4%) and H₂ yield (77.6%) during SRAA reactions. The analyses of XRD, HRTEM and TG were implemented on used catalysts and discovered Ni–Ti_S/ATP catalysts shown promising metal sintering and coke resistance, which mainly caused by the presence of flat Ni–Ti@ATP structures. The possible conversion mechanism of acetic acid in the flat Ni–Ti@ATP structure of co-precipitation Ti-modified catalyst was also elucidated.     

Hydrogen production by ethanol steam reforming over M-Ni/sepiolite (M = La,Mg or Ca) catalysts

Ethanol steam reforming (ESR) is a technology of great promise for hydrogen production but designing highly efficient, green and inexpensive Ni-based catalysts for inhibiting metal sinter and carbon deposition and increasing catalyst activity and stability is still a key challenge. In this paper, the M-Ni/Sepiolite catalysts (M-Ni/SEP, M = La, Mg or Ca) were synthesized using a hydrothermal-assisted impregnation method. The results from characterizations such as N₂ adsorption-desorption, XRD, H₂-TPR, XPS, HRTEM and NH₃/CO₂-TPD showed that La, Mg and Ca promoters can facilitate the dispersion and exposure of Ni⁰ active sites, enhance the metal-support interaction and modify surface acid/alkaline sites. Furthermore, the results of catalyst activity tests in ESR demonstrated that the Ca–Ni/SEP catalyst exhibited the highest carbon conversion of 95% and hydrogen yield of 65%, attributed to the small mean Ni particle size, strong metal-support interaction, abundant surface Ni⁰ active sites and modified surface alkaline/acid sites. According to the carbon deposition analyses, it was observed in Ca–Ni/SEP that the carbon deposition amount was evidently decreased, and the graphitic degree of coke was increased due to the increased metal site amount.     

Hydrogen production by steam reforming of ethanol over Co/CeO2 catalysts: Effect of cobalt content

The Co/CeO₂ catalysts obtained by co-precipitation method were used in the steam reforming of ethanol (SRE). The influence of cobalt active phase content (15–29 wt%), the reaction temperature (420–600 °C) and H₂O/EtOH molar ratio (12/1 and 6/1) were examined. The physicochemical characterization revealed that the cobalt content of the catalyst influences the metal-support interaction which results in catalyst performance in SRE process. The differences between catalytic properties of the Co/CeO₂ catalysts with different metal loading in SRE process decayed at 500 °C for H₂O/EtOH = 12/1. The best performance among the tested catalysts showed the 29Co/CeO₂ catalyst with the highest cobalt content, exhibiting the highest ethanol conversion, selectivity to two most desirable products and the lowest selectivity to by-products in comparison with catalysts containing smaller amount of metal. Its catalytic properties results probably from its unique physicochemical properties, i.e this catalyst contains large amount of cobalt but the metal crystallites are relatively small. Regardless cobalt content, an increase in the water-to-ethanol molar ratio in the feed increased the concentration of hydrogen an carbon dioxide and decreased formation of carbon monoxide, acetone, aldehyde and ethylene.     

Effect of La2O3 and CeO2 loadings on formation of nickel-phyllosilicate precursor during preparation of Ni/SBA-15 for hydrogen-rich gas production from ethanol steam reforming

The importance of La₂O₃ or both La₂O₃ and CeO₂ promoters on the formation of nickel phyllosilicate (Ni₃Si₄O₁₂H₂) as a precursor of Ni/SBA-15 for ethanol steam reforming (ESR) was investigated. The catalyst was made by a one-step modified conventional triblock copolymer synthesis method (pH-Adjustment with ammonium hydroxide). The prepared catalysts were characterized by N₂ adsorption/desorption isotherms, XRD, H₂-TPR, SEM-EDS and TGA-DSC techniques. The N₂ adsorption/desorption isotherms identified the mesoporous nature of the catalysts and the XRD patterns of the calcined catalysts confirmed the formation of nickel-phyllosilicate structure. The H₂-TPR analysis revealed that the La₂O₃ loading considerably increased the interaction between nickel and silica frame work of SBA-15 support. The ability of these catalysts for hydrogen production from ethanol steam reforming (ESR) was evaluated in a packed bed reactor at 650 °C. In the case of Ni/SBA-15 catalysts without and with La₂O₃ promoter, the ESR experiments experienced metal sintering and coke formation. Meanwhile, the catalytic activity of both La₂O₃ and CeO₂ promoted Ni/SBA-15 catalyst (Ni-La₂O₃-CeO₂/SBA-15) remained stable with time on stream in terms of GPR and hydrogen selectivity. The stable performance of this catalyst was explained by the strong interaction of nickel with SBA-15 promoted by La₂O₃ and the suppression of coke formation by CeO₂.     

Hydrogen generation via ethanol steam reforming over Co/HAp catalysts

The catalytic activity of calcium hydroxyapatite (HAp) supported cobalt nanoparticles in ethanol steam reforming (SRE) was investigated. Co was supported on hydrothermally prepared HAp by incipient wetness impregnation method. Co/HAp catalysts were characterized through XRD, FT-IR and Raman spectroscopy, TEM, SEM/EDS, N₂ physisorption, TG and TPR-H₂. Results showed that spinel cobalt oxide is reduced to CoO and Co and these species are responsible for catalytic activity for hydrogen production via SRE process. The main reactions over Co/HAp are incomplete steam reforming and dehydrogenation of ethanol. Reforming experiment over pre-reduced sample indicated a negative impact of H₂ treatment on hydrogen production. The best catalytic properties (${\text{Y}}_{{\text{H}}_2}$ and C_EtOH) were obtained over 5%Co/HAp catalyst.     

Microkinetic modelling and reaction pathway analysis of the steam reforming of ethanol over Ni/SiO2

Hydrogen production via the steam reforming of biomass-derived ethanol is a promising environmental alternative to the use of fossil fuels and a means of clean power generation. A microkinetic modelling study of ethanol steam reforming (ESR) on Nickel is presented for the first time and validated with minimal parameter fitting against experimental data collected over a Ni/SiO₂ catalyst. The thermodynamically consistent model utilises Transition State Theory and the UBI-QEP method for the determination of kinetic parameters and is able to describe correctly experimental trends across a wide range of conditions. The kinetically controlling reaction steps are predicted to occur in the dehydrogenation pathway of ethanol, with the latter found to proceed primarily via the formation of 1-hydroxyethyl. C-C bond cleavage is predicted to take place at the ketene intermediate leading to the formation of CH₂ and CO surface species. The latter intermediates proceed to react according to methane steam reforming and water-gas shift pathways that are enhanced by the presence of water derived OH species. The experimentally observed negative reaction order for water is explained by the model predictions via surface saturation effects of adsorbed water species. The model results highlight a possible distinction between ethanol decomposition pathways as predicted by DFT calculations on Ni close-packed surfaces and ethanol steam reforming pathways at the broad range of experimental conditions considered.     

Hydrogen production from glycerol steam reforming over Ni/La/Co/Al2O3 catalyst

Hydrogen production by steam reforming reaction of glycerol over Co/La/Ni-Al₂O₃ was studied in tubular fixed-bed reactor. The influences of operating parameters such as temperature, steam/carbon ratio, and weight hourly space velocity (WHSV) on hydrogen yield and carbon conversion were examined under atmospheric pressure. The results showed that carbon conversion increased with the increase of temperature and steam-to-carbon mole ratio (S/C). At 700°C, S/C=3:1, and WHSV=2.5h^?1, hydrogen yield and potential hydrogen yield were up to 77.64% and 89.64%, respectively; meanwhile, the carbon conversion reached 96.36%.     

Hydrogen production by ethanol steam reforming: A study of Co- and Ce-based catalysts over FeCrAlloy monoliths

Co- and Ce-based structured catalysts deposited on FeCrAlloy monoliths have been prepared. A new two-step strategy for coating the monolith is used: (i) first, a MgAl₂O₄ spinel layer is generated on the FeCrAlloy substrate, and (ii) then, Co and Ce are incorporated in two different molar ratios by the conventional wet impregnation method. The spinel layer is formed from a solution of colloidal alumina and Mg(NO₃)₂, with an apparent viscosity of around 3300 mPa s. The results indicate that a homogeneous spinel coating with excellent adherence is obtained after two immersions and a calcination at 700 °C. Both structured catalysts are active in the steam reforming of ethanol at 650 °C. The system with a Co/Ce molar ratio of 3.7 exhibits the best performance with a high stability. A complete ethanol conversion and a hydrogen selectivity of around 95% are obtained in two reaction cycles of 36 h each with intermediate regeneration.     

Ni/SBA-15 catalysts for hydrogen production by ethanol steam reforming: Effect of nickel precursor

The effect of nickel precursor on Ni/SBA-15 catalysts was studied in ethanol steam reforming (ESR) for hydrogen production. These catalysts were prepared via incipient-wetness impregnation method using nickel nitrate and nickel citrate precursors, respectively (denoted as Ni/SBA-15(N) and Ni/SBA-15(C), respectively), and characterized by various techniques including H₂-TPR, XRD, TEM and TG. It was found that the use of nickel citrate precursor, compared to nickel nitrate precursor, could greatly strengthen the NiO-support interaction and promote the homogeneous distribution of nickel species, to obtain the small nickel particles with high dispersion. After a 25 h time-on-stream test, much lower coke deposition was formed over Ni/SBA-15(C) than Ni/SBA-15(N). Moreover, NiC_x species had be found over the used Ni/SBA-15(C), in which the carbon could be removed easily at lower temperature to exposure the active Ni sites; While carbon nanofibers with regular graphite-structure were the primary coke species over the spent Ni/SBA-15(N), which was difficultly remove and thus covered the active Ni sites easily. Due to these, Ni/SBA-15(C) displayed the higher catalytic activities and better stabilities in ESR than Ni/SBA-15(N). In summary, nickel citrate is an excellent precursor for the preparation of Ni/SBA-15 catalysts with high dispersion and strong interaction.     

Hydrogen production from the steam reforming of bioethanol over novel supported Ca/Ni-hierarchical Beta zeolite catalysts

This paper studies the H₂ production via the steam reforming of a bioresource-derived ethanol mixture over supported Ca-modified Ni-hierarchical Beta zeolite catalysts. The results showed that the hierarchical Beta zeolite with rich pore structure could be synthesized in one step by using the new quaternary ammonium gemini cationic surfactant. The zeolite had bigger BET area and pore volume than the traditional Beta zeolite. The support plays a key role for the improve of catalytic behavior. The internal structure of the catalyst can be changed by introducing calcium and nickel ions into the synthesized zeolite at the same time through ion exchange. The interaction between active metal and the support would increase, so the dispersion of the active metal can be improved. The intermediate CO₂ was efficiently absorbed by Ca in situ, which is an exothermic reaction and also help to provide the heat for the reactor. The adsorption of СО₂ in situ transmitting the reversible reforming and water gas shift reactions to the products outside their conventional thermodynamic restrictions, which enhanced H₂ production and permits high conversion to be attained. By using the method of gradient distribution of active metal in the support, the repeated catalytic effect similar to that of a hierarchical reactor was constructed, which showed excellent catalytic effect in low and medium high temperature bioethanol reforming to hydrogen. The experimental results show that when the reaction temperature is 350 °C, the 10Ni-MBeta(DI) catalyst maintains stable catalytic efficiency for continuous hydrogen production of 50 h via ESR, high hydrogen production and good stability.     

Ethanol steam reforming on Ni/CaO catalysts for coproduction of hydrogen and carbon nanotubes

Catalytic steam reforming of ethanol is considered as a promising technology for producing H₂ in the modern world. In this study, using a fixed‐bed reactor, steam reforming of ethanol was performed for production of carbon nanotubes (CNTs) and H₂ simultaneously at 600°C on Ni/CaO catalysts. Commercial CaO and a synthetic CaO prepared using sol‐gel were scrutinized for ethanol's catalytic steam reforming. Analysis results of N₂ isothermal adsorption indicate that the CaO synthesized by sol‐gel has more pore volume and surface area in comparison with the commercial CaO. When Ni was loaded, the Ni/CaO catalyst shows an encouraging catalytic property for H₂ production, and an increase in Ni loading could improve H₂ production. The Ni/CaO catalyst with sol‐gel CaO support has presented a higher hydrogen production and better catalytic stability than the catalysts with the commercial CaO support at low Ni loading. The highest hydrogen yield is 76.8% at Ni loading content of 10% for the Ni/sol‐gel CaO catalyst with WHSV of 3.32/h and S/C ratio of 3. The carbon formed after steam reforming primarily consists of filamentous carbons and amorphous carbons, and CNTs are the predominant type of carbon deposition. The deposited extent of carbon on the used Ni/CaO catalyst lessen upon more Ni loading, and the elongated CNTs are desired to be formed at the surface of the Ni/sol‐gel CaO catalyst. Thus, an efficient process and improved economic value is associated with prompt hydrogen production and CNTs from ethanol steam reforming.     

A review on ethanol steam reforming for hydrogen production over Ni/Al2O3 and Ni/CeO2 based catalyst powders

Hydrogen is contemplated as an alternative clean fuel for the future. Ethanol steam reforming (ESR) is a carbon-neutral, sustainable, green hydrogen production method. Low cost Ni/Al₂O₃ and Ni/CeO₂ powder catalysts demonstrate high ESR activity. However, acidic nature of Al₂O₃ and instability of CeO₂ lead to deactivation of the catalysts easily. This article examines the research articles published on the modification of Ni by various noble and non-noble metals and on alteration of the supports by different metal oxides in detail and their effect on ESR all through 2000–2021. The ESR reaction mechanisms on Ni/Al₂O₃ and Ni/CeO₂ powder catalysts and basic thermodynamics for different possible reactions and H₂ yield are explored. Manipulation of catalyst morphology (surface area and particle size) via preparation method, selection of active metal promoter and support modifier are found to be significantly important for H₂ production and minimizing carbon deposition on catalysts.     

Hydrogen production by oxidative steam reforming of methanol over Ni/CeO2–ZrO2 catalysts

Single ZrO₂ and mixed CeO₂-ZrO₂ oxides with different CeO₂/ZrO₂ ratios were prepared by the sol-gel method and the CeO₂ by precipitation. The prepared support were impregnated with an aqueous solution of NiCl₂·6H₂O at an appropriate concentration to yield 3 wt.% of nickel respectively in the catalysts. Catalytic materials were characterized by BET (N₂ adsorption-desorption), SEM-EDS, XRD and TPR. The oxidative steam reforming of methanol (OSRM) reaction was investigated on these catalysts for H₂ production as a function of temperature. Depending of the CeO₂/ZrO₂ ratio; the catalysts composition has a significant influence on the surface area (BET), reduction properties and methanol conversion. XRD patterns of the Ni-base catalysts showed well defined diffraction peaks of the metallic Ni except on the Ni/CeO₂ catalyst, suggesting that on this sample all of the active phase was highly dispersed. Ni/Ceria-rich catalysts were vastly active for OSRM, giving a total CH₃OH conversion at 325 °C with GHSV = 0.3 × 10⁵ h⁻¹. They also showed close selectivity toward H₂, with high selectivity to CO₂ in all range of temperatures, this suggests that the reverse WGS reaction does not occur on these samples. It seems that the nickel is the phase mainly responsible of hydrogen production although the CeO₂/ZrO₂ support reduces the CO formation.     

Hydrogen production by aqueous phase reforming of phenol over Ni/ZSM-5 catalysts

Hydrogen production from biomass in particular bio-oils appears interesting as bio-oils is easy to transport and storage with high conversion towards hydrogen. Phenol as presentation of lignin-derived bio-oils was chosen in this paper and was studied under aqueous phase reforming (APR) reaction using Nickel-based catalysts with ZSM-5 as support. The catalysts were synthesized by incipient wetness impregnation, and their physical and chemical properties were characterized by XRD, NH₃-TPD, H₂-TPR, SEM, TEM and N₂ adsorption–desorption. Ni/ZSM-5 was studied with different Si/Al molar ratio and different Ni content on APR of phenol. The reactant concentration, reaction pressure and temperature were also evaluated. Ni/ZSM-5 with Si/Al molar ratio of 25 and nickel content of 16% exhibited the highest catalytic activity. Hydrogen production were maximized over the temperature of 240 °C, reaction pressure of 4 MPa and the phenol concentration of 0.2 mol/L.     

Ni and Co-based catalysts supported on ITQ-6 zeolite for hydrogen production by steam reforming of ethanol

Ni and Co catalysts supported on ITQ-6 zeolite have been synthesized and evaluated in the steam reforming of ethanol (SRE). Catalysts were also characterized by means of N₂ adsorption-desorption, XRD, H₂-TPR, and H₂-chemisorption. ITQ-6 containing Co (Co/ITQ-6) presented a higher conversion of ethanol and production of hydrogen than ITQ-6 containing Ni (Ni/ITQ-6). The lower size of the metallic cobalt particles shown in Co/ITQ-6 seems to be the major responsible of its higher catalytic performance. Regarding the reaction by-products (CO, CH₄, C₂H₄O and CO₂), Co/ITQ-6 showed the lowest selectivity at medium and high temperatures (773 and 873 K). At low reaction temperatures (673 K) the dehydrogenation reaction predominates in the Co/ITQ-6, what it is supported by the high concentration of acetaldehyde detected at this temperature. In the case of the Ni/ITQ-6 the main side reaction at 673 K seems to be the methanation reaction since large concentrations of methane are detected. Stability studies were also carried out showing lower deactivation of Co/ITQ-6 at large reaction times (24 h). Characterization of the exhausted catalysts after reaction showed the presence of coke in both catalysts. Nevertheless, Co/ITQ-6 presented the lowest coke deposition. In addition, Co/ITQ-6 exhibited the lowest metal sinterization, what could be also account for the lower deactivation exhibited by this sample. This fact could be related to the higher interaction between the cobalt metallic particles and the ITQ-6 support as the H₂-TPR studies demonstrate.     

Hydrogen production by auto-thermal reforming of ethanol over Ni catalysts supported on ZrO2: Effect of preparation method of ZrO2 support

Zirconia supports were prepared by a sol–gel method (S-ZrO₂) and by a templating sol–gel method (M-ZrO₂). Nickel catalysts supported on zirconia were then prepared by an incipient wetness impregnation method for use in hydrogen production by auto-thermal reforming of ethanol. For comparison, a commercial zirconia (C-ZrO₂) was also employed as a support for nickel catalyst. The effect of preparation method of zirconia on the catalytic property and catalytic performance of supported nickel catalysts (Ni/C-ZrO₂, Ni/S-ZrO₂, and Ni/M-ZrO₂) was investigated. The crystalline and physical property of zirconia supports and the catalytic performance of supported nickel catalysts were strongly affected by the preparation method of zirconia. BET surface area and pore volume were decreased in the order of M-ZrO₂ > S-ZrO₂ > C-ZrO₂. Both M-ZrO₂ and S-ZrO₂ supports showed only tetragonal phase of ZrO₂, while C-ZrO₂ support exhibited tetragonal and monoclinic phases of ZrO₂. Crystalline size of nickel species in the Ni/ZrO₂ catalysts decreased with increasing surface area and pore volume of ZrO₂ supports. All the Ni/ZrO₂ catalysts exhibited 100% conversion of ethanol at 500 °C, while product distributions over the Ni/ZrO₂ catalysts were different depending on the preparation method of zirconia. Among the catalysts tested, the Ni/M-ZrO₂ catalyst showed the best catalytic performance in hydrogen production by auto-thermal reforming of ethanol. Well developed mesopore, high surface area, and pure tetragonal phase of ZrO₂ were responsible for fine nickel dispersion and high catalytic performance of Ni/M-ZrO₂. C–C bond cleavage reaction and methane steam reforming reaction were also accelerated over the Ni/M-ZrO₂ catalyst.     

Hydrogen production by partial oxidation of ethanol over Pt/CNT catalysts

The platinum‐supported catalysts have been prepared by ethylene glycol reduction method, and the catalysts were applied to the partial oxidation of ethanol (POE) for hydrogen production. Four types of support, including CNTs, Al₂O₃, ZrO₂, and CeO₂, were used on POE catalytic performance test. Prior to catalyst preparation, the influence of acidic pretreatment on CNTs purity, surface morphology, and pore structure were investigated. The acid‐treated CNTs and prepared catalysts were characterized with N₂ physisorption, Raman, thermogravimetric, and transmission electron microscopy analysis. The experimental results show that the particle size and metal dispersion of platinum on CNTs, as well as POE activity, depend on pH value of reducing agent and reduction temperature in the stage of catalyst preparation. In the condition pH value of 10 and temperature at 120 °C for catalyst 5 wt% Pt/CNTs preparation, 2 nm platinum clusters were obtained. Using the as‐prepared catalyst to study the effects of POE reaction conditions on the ethanol conversion, hydrogen selectivity, and hydrogen production rate under constant gas hourly space velocity, the corresponding values at the optimum reaction temperature 400 °C and O₂/C₂H₅OH molar ratio of 0.5 were 98.2%, 97.5%, and 202.3 mmol s^?1 kg^?1, respectively. Copyright © 2013 John Wiley & Sons, Ltd.