风力发电机齿轮箱故障诊断方法及信号仿真

针对风力发电机齿轮箱的故障,介绍常用的故障诊断方法,理论上分析齿轮箱故障振动信号的特征,并用MATLAB软件仿真其振动信号。对比正常运行与发生故障时的频域信号波形,并进行了一定的分析,为风力发电机齿轮箱的故障诊断提供了参考。     

基于深度残差收缩网络的风力发电机齿轮箱故障诊断

提出了一种基于深度残差收缩网络的风力发电机齿轮箱故障诊断方法。首先，通过齿轮箱动力学模拟实验平台采集9种工况下的8种故障的振动信号；其次，对所采集的信号进行数据预处理，将其输入至深度残差收缩网络中训练；最后，利用反向传播算法不断优化网络参数，实现变工况下风力发电机齿轮箱故障的识别与分类。实验结果表明，所提方法在变工况场景下，可有效提取齿轮箱的故障特征并具有较高的识别准确率，证明了其在风力发电机齿轮箱故障诊断方面的可行性及有效性。     

基于小波域平稳子空间分析的风力发电机齿轮箱故障诊断

风力发电机齿轮箱故障信号为非平稳瞬态微弱信号,容易被齿轮啮合信号及其他噪声淹没。提出一种融合连续小波变换(Continuous wavdot transform,CWT)和平稳子空间分析(Startionary subspace analysis,SSA)的信号分解方法并应用于风力发电机齿轮箱故障诊断中。平稳子空间分析作为一种盲源分离技术可将高维数据分解成平稳源部分和非平稳源部分,对待分析信号各分量间的独立性没有要求且不需要任何先验信息。连续小波变换则可利用其所具有的多尺度分析特性把一维时间序列转换为不同尺度下的多维时间序列。对观测得到的一维时间序列数据进行连续小波变换得到多维时间序列作为平稳子空间分析的输入,利用平稳子空间分析方法将该多维时间序列分解为平稳源信号分量和非平稳源信号分量,对非平稳源信号进行包络谱分析得到齿轮箱故障的特征频率。该小波域平稳子空间分析方法被应用于一个实际风力发电机齿轮箱振动信号的分析,试验结果表明该方法可有效地诊断出齿轮箱中的轴承故障。     

基于DSP和神经网络的风力发电机齿轮箱远程故障诊断系统

风力发电机齿轮箱是风力发电机组中发生故障频率最多的部件.为了满足对风力发电机齿轮箱的远程状态监测和故障诊断要求,设计了以C 2000系列DSP-TMS320F2812(简称F2812)为核心处理器的风力发电机齿轮箱远程故障诊断系统.系统可以脱离上位机独立运行,利用F2812丰富的外设模块构建了系统的硬件,可以对模拟信号、转速频率信号、数字信号进行数据采集,并具有以太网、全球移动通信系统(GSM)通信功能.针对风力发电机齿轮箱常见的轴承和齿轮故障,采用了有限脉冲响应(FIR)数字滤波、快速傅里叶变换(FFT)、倒频谱、小渡分析等方法提取出故障特征.将提取的特征向量输入训练好的BP神经网络进行嵌入式故障分类和识别,得出故障的类型、部位和程度.测试表明本系统能够实现长时间在线监测,并能正确的识别出故障,特别适用于风力发电机远程在线监测和故障诊断.     

风力发电机齿轮箱新换油方式

通过对风力发电机齿轮箱换油不同流程的阐述及对比,指出地面换油和换油工程车的优点以及未来发展的方向。齿轮箱是风力发电机结构中最关键的部件。齿轮箱故障的修复一般需花费50万美元,成本很高,因此在运行中要关注它的每一个细节。风力发电机齿轮箱的故障大多数是机械性的,最突出的故障是低速与高速轴承故障。但近几年,越来越多的数     

行星齿轮箱的定子电流信号诊断方法试验研究

为了解决风力双馈感应发电机（doubly fed induction generator,简称DFIG）行星齿轮箱故障诊断中常规振动检测技术成本高、现场安装与实施困难等问题,提出了一种直接利用DFIG定子电流信号的间接诊断方法。利用电动机、行星齿轮箱和变频器等通用设备,建立了一个简便易行的DFIG传动系统故障模拟试验台。通过模拟试验和Hilbert解调谱分析方法,以行星齿轮为例,研究传动系统的DFIG定子电流信号故障感应机理,探讨故障特征频率成分随发电机运行工况的变化规律。通过与振动加速度信号和扭振信号的对比分析,表明DFIG定子电流信号可以兼顾反映行星齿轮的径向振动与扭振信号的振动特征,可作为实际风电机组常规振动检测技术的一种替代方法。     

小波新阈值法在振动信号去噪中的应用研究

针对传统的软、硬阈值函数去噪方法的缺陷,提出了一种基于小波的新阈值函数去噪算法,运用该方法对风力发电机齿轮箱的振动信号进行分析,排除振动信号中的噪声干扰,准确地提取故障信息。通过实验分析,对比了新阈值函数和传统软、硬阈值函数的去噪效果,证实新阈值函数在去除高斯白噪声方面表现出了良好的特性,重构信号更贴近真实信号,为风力发电机齿轮箱的故障诊断奠定基础。     

风机行星齿轮系统齿轮裂纹故障诊断

针对风力发电机实际行星齿轮系统,由于幅值及相位调制现象(各种制造误差不可避免等原因所导致)带来的故障诊断难题,搭建了含各种制造误差的动力学模型。模型考虑了出现裂纹故障以后,故障对时变啮合刚度以及传递误差的影响,通过数值求解,对比行星轮、太阳轮以及齿圈出现故障后与正常齿轮系统的包络谱结构特性,总结了故障特征频率。在风力发电机齿轮箱实验台上进行裂纹故障试验验证,结果表明所总结的故障特征频率可以作为风力发电机裂纹故障诊断及定位的依据。     

基于DSP的风力发电机齿轮箱故障诊断系统的研究与应用

风力发电机齿轮箱是风力发电机组中发生故障频率最多的部件。针对齿轮箱振动信号大多为非平稳的特征,设计了以DSP-TMS320F28335(简称F28335)为核心处理器的风力发电机齿轮箱故障诊断系统,该系统可以脱离上位机独立运行。利用F28335及其丰富的外设模块构建了系统的硬件平台,其中包括对模拟信号采集、频率信号、数字信号采集的相关模块,并具有以太网、CAN总线的通信功能。采集的信号经过DSP嵌入式EMD分解算法将振动信号分解成IMF分量,并对IMF分量进行Hilbert变换,进而获得精确的信号Hilbert边际谱图,依据Hilbert边际谱图得到设备潜在故障信息。经试验表明本系统能够有效的诊断齿轮箱故障。     

浅析齿轮箱润滑系统的结构和控制原理

在大型风力发电机组中,齿轮箱是机组中的核心部件之一.齿轮箱的润滑及冷却系统的正常工作对整个发电机组的工作状况及使用寿命起着关键性作用.该文通过对风力发电机齿轮箱的结构及其电控系统的分析,为风电齿轮箱的使用维护提供指导作用.     

Minimal Realization of Linear Graph Models for Multi-physics Systems

An engineering system may consist of several different types of components,belonging to such physical"domains"as mechanical,electrical,fluid,and thermal.It is t...     

INTEGRAL EQUATION METHOD＇S APPLICATION IN HOLE-EDGE STRESS OF COMPOSITE MATERIAL PLATE WITH DIFFERENT SHAPED HOLES

The strength of composite plate with different hole-shapes is always one of the most important but complicated issues in the application of the composite material. The holes will lead to mutations and discontinuity to the structure. So the hole-edge stress concentration is always a serious phenomenon. And the phenomenon makes the structure strength decrease very quickly to form dangerous weak points. Most partial damage begins from these weak points. According to the complex variable functions theory, the accurate boundary condition of composite plate with different hole-shapes is founded by conformal mapping method to settle the boundary condition problem of complex hole-shapes. Composite plate with commonly hole-shapes in engineering is studied by several complex variable stress fimction. The boundary integral equations are founded based on exact boundary conditions. Then the exact hole-edge stress analytic solution of composite plate with rectangle holes and wing manholes is resolved. Both of offset axis loadings and its influences on the stress concentration coefficient of the hole-edge are discussed. And comparisons of different loads along various offset axis on the hole-edge stress distribution of orthotropic plate with rectangle hole or wing manhole are made. It can be concluded that hole-edge with continuous variable curvatures might help to decrease the stress concentration coefficient; and smaller angle of outer load and fiber can decrease the stress peak value.     

Non-monotonic material contrast in scanning ion and scanning electron images

30 keV Ga⁺ focused ion beam induced secondary electron (iSE) imaging was used to determine the relative contrast between several materials. The iSE signal compared from C, Si, Al, Ti, Cr, Ni, Cu, Mo, Ag, and W metal layers does not decrease with an increase in target atomic number Z₂, and shows a non-monotonic relationship between contrast and Z₂. The non-monotonic relationship is attributed to periodic fluctuations of the stopping power and sputter yield inherent to the ion–solid interactions. In addition, material contrast from electron-induced secondary electron (eSE) and backscattered electron (BSE) images using scanning electron microscopy (SEM) also shows non-monotonic contrast as a function of Z₂, following the periodic behavior of the stopping power for electron–solid interactions. A comparison of the iSE and eSE results shows similar relative contrast between the metal layers, and not complementary contrast as conventionally understood. These similarities in the contrast behavior can be attributed to similarities in the periodic and non-monotonic function defined by incident particle–solid interaction theory.     

Application of Feature Extraction through Convolution Neural Networks and SVM Classifier for Robust Grading of Apples

This paper proposes a novel grading method of apples,in an automated grading device that uses convolutional neural networks to extract the size,color,texture,an...     

分布动态载荷识别的抗噪处理

针对正交多项式频域法在用多种响应对矩形薄板进行载荷识别中抗噪性较差的问题,综合运用平均法、矩阵预处理和奇异值截断法等方法对之进行改善,并引入空间映射的思想,将该方法的应用范围拓展为复杂的模型.利用仿真算例,证实了该方法具有较好的抗噪性.     

基于MELTAC-N平台的核电厂安全级DCS环网研究与测试

针对工程实践中环网通讯相关问题的处理缺乏理论基础及国产化安全级DCS平台的开发缺乏成熟经验借鉴问题,对基于MELTAC-N平台核电厂安全级DCS环网的软硬件实现进行了研究。提出了安全级DCS环网双环网冗余设计、光切换开关设计等硬件设计方法,以及以RPR协议为基础,采用全数据收发策略的软件设计方法。在CPR1000安全级DCS平台上对安全级DCS环网的可靠性及实时性进行了评价,并进行了容错能力、响应时间及响应时间稳定性测试验证实验。结果表明,基于MELTAC-N平台安全级DCS环网软硬件设计具有较好的容错能力及响应时间稳定性。     

Short-Term Relay Quality Prediction Algorithm Based on Long and Short-Term Memory

The fraction defective of semi-finished products is predicted to optimize the process of relay production lines, by which production quality and productivity ar...     

End-to-End Multiview Gesture Recognition for Autonomous Car Parking System

The use of hand gestures can be the most intuitive human-machine interaction medium.The early approaches for hand gesture recognition used device-based methods....     

The laboratory simulation of abrasive wear

Abrasive wear has long been recognised as one of the most potentially serious tribological problems facing the operators of many types of plant and machinery; several industrial surveys have indicated that wear by abrasion can be responsible for more than 50% of unscheduled machine and plant stoppages. Locating the operating point of a tribological contact in an appropriate operational ‚map’︁ can provide a useful guide to the likely nature and origins of the surface degradation experienced in use, though care must be exercised in choosing the most suitable parameters for the axes of the plot. Laboratory testing of materials and simulations of machine contacts are carried out for a number of purposes; at one level for the very practical aims of ranking candidate materials or surface hardening treatments in order of their wear resistance, or in an attempt to predict wear lives under field conditions. More fundamentally, tests may be aimed at elucidating the essential physical mechanisms of surface damage and loss, with the longer term aim of building an analytical and predictive model of the wear process itself. In many cases, component surface damage is brought about by the ingress of hard, particulate matter into machine bearing or sealing clearances. These may be running dry although, more usually, a lubricant or service fluid is present at the interface. A number of standardised wear test geometries and procedures have been established for both two- and three-body wear situations, and these are briefly described. Although abrasive wear is often modelled as following an ‚Archard’︁ equation (i.e. a linear increase in material loss with both load and time, and an inverse dependence on specimen hardness) both industrial experience and laboratory tests of particularly lubricated contacts show that this is not always the case: increasing the hardness differential in an abrasively contaminated lubricated pair may not always reduce the rate of damage to the harder surface.     

ANGULAR DISTORTION ALLOWABLE VALUE AND ASSESS METHOD OF WELD ON COKE TOWER

A graph as the new engineering method for estimate the safety of bulging deformation of coke tower is proposed. Through stresses analysis of circumferential weld of coke tower and comparing the stresses produced by pressure with heat stress of steady state, residual stress, bending stress produced by both itself weight and wind loads, it showed that the stresses produced by pressure on the angle distortion are the main factor of equivalent stress of the combined stress. After comparing four kinds of stress controlling conditions, the relation to stress with depth of angular distortion, grade of curvature of angular distortion and half of region of angular distortion has been inferred. Graph of deformation allowable value of coke tower for different condition by angular distortion and half of region of angular distortion has been plotted. The five steps for its engineering use have been explained. The lighter the grade of curvature is, the larger of bulge allowance, may be, and the bigger of depth of angular distortion may pose too. For the coke tower with a popular structure of Dg 5 400 mm×28 mm, the result by graph is nearly more than the result of two formulas formed by other research, the error is less than 7.0%. But, the graph can be easily applied to different size of angular distortion.