Tardiness minimization in a flexible job shop: A tabu search approach

This paper addresses the problem of scheduling jobs in a flexible job shop with the objective of minimizing total tardiness. The flexible job shop differs from the classical job shop in that each of the operations associated with a job can be processed on any of a set of alternative machines. Two heuristics based on tabu search are developed for this problem: a hierarchical procedure and a multiple start procedure. The procedures use dispatching rules to obtain an initial solution and then search for improved solutions in neighborhoods generated by the critical paths of the jobs in a disjunctive graph representation. Diversification strategies are also implemented and tested. The outcomes of extensive computational results are reported.     

一种基于分解交货期的Job Shop启发式调度算法

针对以拖期加权和为目标的Job shop调度问题,提出一种基于分解交货期的启发式调度方法,首先根据工件的允许流比率确定每道工序的初始交货期,然后在活动调度框架下应用改进的MOD规则确定工件在机器上的加工顺序．在迭代优化过程中不断调整关键工序的交货期以改善调度的质量,并考虑了工件之间的相互影响．算例仿真研究表明,该算法可以在较短计算时间内得到较好解。可以满足实际Jobshop系统对调度质量和计算效率的要求。     

A Pareto archive particle swarm optimization for multi-objective job shop scheduling

In this paper, we present a particle swarm optimization for multi-objective job shop scheduling problem. The objective is to simultaneously minimize makespan and total tardiness of jobs. By constructing the corresponding relation between real vector and the chromosome obtained by using priority rule-based representation method, job shop scheduling is converted into a continuous optimization problem. We then design a Pareto archive particle swarm optimization, in which the global best position selection is combined with the crowding measure-based archive maintenance. The proposed algorithm is evaluated on a set of benchmark problems and the computational results show that the proposed particle swarm optimization is capable of producing a number of high-quality Pareto optimal scheduling plans.     

On the Complexity of Non-preemptive Shop Scheduling with Two Jobs

In this note, we investigate the time complexity of non-preemptive shop scheduling problems with two jobs. First we study mixed shop scheduling where one job has a fixed order of operations and the operations of the other job may be executed in arbitrary order. This problem is shown to be binary NP-complete with respect to all traditional optimality criteria even if distinct operations of the same job require different machines. Moreover, we devise a pseudo-polynomial time algorithm which solves the problem with respect to all non-decreasing objective functions. Finally, when the job with fixed order of operations may visit a machine more than once, the problem becomes unary NP-complete. Then we discuss shop scheduling with two jobs having chain-like routings. It is shown that the problem is unary NP-complete with respect to all traditional optimality criteria even if one of the jobs has fixed order of operations and the jobs cannot visit a machine twice. Received July 28, 2001; revised May 15, 2002 Published online: July 26, 2002     

恒速处理机的多机Flow shop最小和调度问题的启发式算法分析

本文研究有n个作业需在5个处理机中心进行加工，处理机中心i由l1个恒速机组成的非抢占式多机flow shop调度最小和问题．每个作业有s个工序，每个工序需在对应的处理机中心的任一台机器上加工处理，作业到达前不能加工，所有作业通过处理机中心的路径相同．目标是确定一个作业在每个处理机中心机器上的可行调度序列，使所有作业在最后处理机中心的加权完成时间总和最小化．在作业处理时间需求、作业权重分别为独立同分布的有界随机变量时，通过特殊flow shop调度松弛方法，我们证明该问题在作业数趋于无穷时，一个基于有效作业最短加权平均处理时间需求的启发式算法是渐近最优的．     

Unrelated parallel machine scheduling with setup times and a total weighted tardiness objective

This paper presents several search heuristics and their performance in batch scheduling of parallel, unrelated machines. Identical or similar jobs are typically processed in batches in order to decrease setup times and/or processing times. The problem accounts for allotting batched work parts into unrelated parallel machines, where each batch consists of a fixed number of jobs. Some batches may contain different jobs but all jobs within each batch should have an identical processing time and a common due date. Processing time of each job of a batch is determined according to the machine group as well as the batch group to which the job belongs. Major or minor setup times are required between two subsequent batches depending on batch sequence but are independent of machines. The objective of our study is to minimize the total weighted tardiness for the unrelated parallel machine scheduling. Four search heuristics are proposed to address the problem, namely (1) the earliest weighted due date, (2) the shortest weighted processing time, (3) the two-level batch scheduling heuristic, and (4) the simulated annealing method. These proposed local search heuristics are tested through computational experiments with data from dicing operations of a compound semiconductor manufacturing facility.     

An autonomous decentralized scheduling algorithm for a scheduling problem in a metal mould assembly process

This paper deals with a scheduling problem in a metal mould assembly process. The process is of job shop type with several additional constraints. One constraint is that precedence relations exist not only among operations but also among jobs. The other constraint is that the system has two types of machines in parallel. The single-function machine executes a specific operation of each job and the multi-function machine can execute several operations. Therefore selection of the machine is necessary for executing each operation. In addition the problem has two objective functions. One is to minimize the sum of the tardiness of each job, and the other is to maximize the working time of the multi-function machine because of reducing the operating cost of machines. An autonomous decentralized scheduling algorithm is proposed to obatin a compromise solution of the multi-objective problem. In this algorithm, a number of decision makers are called subsystems, which co-operate with one another in order to attain the goal of the overall system. In our algorithm, all jobs and the set of multi-function machine are defined as the subsystem because their objective functions are competitive. They determine the scheduling plan on the basis of their co-operation and the satisfaction of their own objective function levels. The effectiveness of the algorithm is investigated by examining numerical results.     

Parallel machine selection and job scheduling to minimize machine cost and job tardiness

This paper discusses the problem of simultaneously selecting and scheduling parallel machines to minimize the sum of machine holding cost and job tardiness cost. A combinatorial optimization model is developed for this purpose. Solving the developed model is NP-hard. A heuristic algorithm is developed to locate the optimal or near optimal solutions based on a Tabu search mechanism specially designed to control the search process in the solution neighborhood for jobs scheduled on specific machines. Numerical examples show that the solutions of the model lead to compromises between the system cost related to machine selection and the operational cost related to job tardiness penalties. The examples also show that the developed algorithm is effective and computationally efficient.     

Scheduling independent jobs on uniform parallel machines to minimize tardiness criteria

The problem of scheduling N jobs on M uniform parallel machines is studied. The objective is to minimize the mean tardiness or the weighted sum of tardiness with weights based on jobs, on periods or both. For the mean tardiness criteria in the preemptive case, this problem is NP-hard but good solutions can be calculated with a transportation problem algorithm. In the nonpreemptive case the problem is therefore NP-hard, except for the cases with equal job processing times or with job due dates equal to job processing times. No dominant heuristic is known in the general nonpreemptive case. The author has developed a heuristic to solve the nonpreemptive scheduling problem with unrelated job processing times. Initially, the algorithm calculates a basic solution. Next, it considers the interchanges of job subsets to equal processing time sum interchanging resources (i.e. a machine for a given period). This paper models the scheduling problem. It presents the heuristic and its result quality, solving 576 problems for 18 problem sizes. An application of school timetable scheduling illustrates the use of this heuristic.     

A hybrid shifting bottleneck-tabu search heuristic for the job shop total weighted tardiness problem

In this paper, we study the job shop scheduling problem with the objective of minimizing the total weighted tardiness. We propose a hybrid shifting bottleneck-tabu search (SB-TS) algorithm by replacing the re-optimization step in the shifting bottleneck (SB) algorithm by a tabu search (TS). In terms of the shifting bottleneck heuristic, the proposed tabu search optimizes the total weighted tardiness for partial schedules in which some machines are currently assumed to have infinite capacity. In the context of tabu search, the shifting bottleneck heuristic features a long-term memory which helps to diversify the local search. We exploit this synergy to develop a state-of-the-art algorithm for the job shop total weighted tardiness problem (JS-TWT). The computational effectiveness of the algorithm is demonstrated on standard benchmark instances from the literature.     

A computer simulation model for job shop scheduling problems minimizing makespan

One of the basic and significant problems, that a shop or a factory manager is encountered, is a suitable scheduling and sequencing of jobs on machines. One type of scheduling problem is job shop scheduling. There are different machines in a shop of which a job may require some or all these machines in some specific sequence. For solving this problem, the objective may be to minimize the makespan. After optimizing the makespan, the jobs sequencing must be carried out for each machine. The above problem can be solved by a number of different methods such as branch and bound, cutting plane, heuristic methods, etc. In recent years, researches have used genetic algorithms, simulated annealing, and machine learning methods for solving such problems. In this paper, a simulation model is presented to work out job shop scheduling problems with the objective of minimizing makespan. The model has been coded by Visual SLAM which is a special simulation language. The structure of this language is based on the network modeling. After modeling the scheduling problem, the model is verified and validated. Then the computational results are presented and compared with other results reported in the literature. Finally, the model output is analyzed.     

Unrelated parallel machine scheduling with setup times using simulated annealing

This paper presents a scheduling problem for unrelated parallel machines with sequence-dependent setup times, using simulated annealing (SA). The problem accounts for allotting work parts of L jobs into M parallel unrelated machines, where a job refers to a lot composed of N items. Some jobs may have different items while every item within each job has an identical processing time with a common due date. Each machine has its own processing times according to the characteristics of the machine as well as job types. Setup times are machine independent but job sequence dependent. SA, a meta-heuristic, is employed in this study to determine a scheduling policy so as to minimize total tardiness. The suggested SA method utilizes six job or item rearranging techniques to generate neighborhood solutions. The experimental analysis shows that the proposed SA method significantly outperforms a neighborhood search method in terms of total tardiness.     

An Agent-Based Approach for Scheduling Multiple Machines

We present a new agent-based solution approach for the problem of scheduling multiple non-identical machines in the face of sequence dependent setups, job machine restrictions, batch size preferences, fixed costs of assigning jobs to machines and downstream considerations. We consider multiple objectives such as minimizing (weighted) earliness and tardiness, and minimizing job-machine assignment costs. We use an agent-based architecture called Asynchronous Team (A-Team), in which each agent encapsulates a different problem solving strategy and agents cooperate by exchanging results. Computational experiments on large instances of real-world scheduling problems show that the results obtained by this approach are significantly better than any single algorithm or the scheduler alone. This approach has been successfully implemented in an industrial scheduling system.     

带机器人制造单元的作业车间调度仿真

针对带有机器人制造单元的作业车间调度优化问题, 在若干加工机器上可以加工具有特定加工工序的若干工件, 并且搬运机器人可以将工件在装卸载站与各加工机器间进行搬运. 在实际生产过程中, 由于不确定性, 特别是带有存货的加工单元, 要求工件的完工时间在一个时间窗内, 而不是一个特定的时间点. 因此针对此情况的作业车间, 考虑到其在求解问题过程中的复杂性和约束性等特点, 研究了在时间窗约束下, 目标值为最小化工件完成时间提前量和延迟量的总权重. 提出了一种将文化基因算法与邻域搜索技术(变邻域下降搜索)相结合的改进元启发式算法, 在求得最优目标值的同时, 可得到最优值的工件加工序列及机器人搬运序列. 通过实验结果表明, 所提出的算法有效且优于传统文化基因算法与遗传算法.     

An effective heuristic method for generalized job shop scheduling with due dates

This paper is concerned with the generalized job shop scheduling problem with due dates wherein the objective is to minimize total job tardiness. An efficient heuristic algorithm called the revised exchange heuristic algorithm (REHA) is presented for solving this problem. It has been shown that the algorithm can be completed in polynomial time. Results, generated over a range of shop sizes with different due date tightness levels, indicate that the proposed technique is capable of yielding notable reductions in total tardiness (over initial schedules) for practical size problems. This suggests that this approach is an efficient scheduling option for this class of complex optimization problems.     

Heuristic scheduling of jobs on parallel batch machines with incompatible job families and unequal ready times

This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication, where the machines can be modeled as parallel batch processors. We attempt to minimize total weighted tardiness on parallel batch machines with incompatible job families and unequal ready times of the jobs. Given that the problem is NP-hard, we propose two different decomposition approaches. The first approach forms fixed batches, then assigns these batches to the machines using a genetic algorithm (GA), and finally sequences the batches on individual machines. The second approach first assigns jobs to machines using a GA, then forms batches on each machine for the jobs assigned to it, and finally sequences these batches. Dispatching and scheduling rules are used for the batching phase and the sequencing phase of the two approaches. In addition, as part of the second decomposition approach, we develop variations of a time window heuristic based on a decision theory approach for forming and sequencing the batches on a single machine.     

Single machine weighted earliness–tardiness penalty problem with a common due date

In this paper, we have considered a class of single machine job scheduling problems where the objective is to minimize the weighted sum of earliness–tardiness penalties of jobs. The weights are job-independent but they depend on whether a job is early or tardy. The restricted version of the problem where the common due date is smaller than a critical value, is known to be NP-complete. While dynamic programming formulation runs out of memory for large problem instances, depth-first branch-and-bound formulation runs slow for large problems since it uses a tree search space. In this paper, we have suggested an algorithm to optimally solve large instances of the restricted version of the problem. The algorithm uses a graph search space. Unlike dynamic programming, the algorithm can output optimal solutions even when available memory is limited. It has been found to run faster than dynamic programming and depth-first branch-and-bound formulations and can solve much larger instances of the problem in reasonable time. New upper and lower bounds have been proposed and used. Experimental findings are given in detail.Scope and purposeA class of single machine problems arising out of scheduling jobs in JIT environment has been considered in this paper. The objective is to minimize the total weighted earliness–tardiness penalties of jobs. In this paper, we have presented a new algorithm and conducted extensive empirical runs to show that the new algorithm performs much better than the existing approaches in solving large instances of the problem.     

Scheduling jobs and maintenances in flexible job shop with a hybrid genetic algorithm

Most flexible job shop scheduling models assume that the machines are available all of the time. However, in most realistic situations, machines may be unavailable due to maintenances, pre-schedules and so on. In this paper, we study the flexible job shop scheduling problem with availability constraints. The availability constraints are non-fixed in that the completion time of the maintenance tasks is not fixed and has to be determined during the scheduling procedure. We then propose a hybrid genetic algorithm to solve the flexible job shop scheduling problem with non-fixed availability constraints (fJSP-nfa). The genetic algorithm uses an innovative representation method and applies genetic operations in phenotype space in order to enhance the inheritability. We also define two kinds of neighbourhood for the problem based on the concept of critical path. A local search procedure is then integrated under the framework of the genetic algorithm. Representative flexible job shop scheduling benchmark problems and fJSP-nfa problems are solved in order to test the effectiveness and efficiency of the suggested methodology. Received: June 2005 /Accepted: December 2005     

Heuristics for hybrid flow shops with controllable processing times and assignable due dates

This paper considers a generalization of the permutation flow shop problem that combines the scheduling function with the planning stage. In this problem, each work center consists of parallel identical machines. Each job has a different release date and consists of ordered operations that have to be processed on machines from different machine centers in the same order. In addition, the processing times of the operations on some machines may vary between a minimum and a maximum value depending on the use of a continuously divisible resource. We consider a nonregular optimization criterion based on due dates which are not a priori given but can be fixed by a decision-maker. A due date assignment cost is included into the objective function. For this type of problems, we generalize well-known approaches for the heuristic solution of classical problems and propose constructive algorithms based on job insertion techniques and iterative algorithms based on local search. For the latter, we deal with the design of appropriate neighborhoods to find better quality solution. Computational results for problems with up to 20 jobs and 10 machine centers are given.Scope and purposeTraditional research to solve multi-stage scheduling problems has focused on regular measures of performance based on a single criterion and assumes that several decisions related to due dates and processing times have already been made. However, in many industrial scheduling practices, managers develop schedules based on multicriteria and have to decide the due dates and processing times as part of the scheduling activities. Further, in practical scheduling situations, there are multiple machines at each stage and the objective function often reflects the total cost of processing, earliness and tardiness. Such scheduling problems require significantly more effort in finding acceptable solutions and hence have not received much attention in the literature. For this reason, this paper considers one such hybrid flow shop scheduling problem involving nonregular measures of performance, controllable processing times, and assignable due dates. We combine and generalize the existing approaches for the classical flow shop problem to the problem under consideration. Computational experiments are used to evaluate the utility of the proposed algorithms for the generalized scheduling problems. Brah and Hunsucker (European Journal of Operational Research 1991;51:88–99) and Nowicki and Smutnicki (European Journal of Operational Research 1998;106:226–253) describe branch and bound and tabu search algorithms for the approach used in the development of heuristic algorithms can also be adapted to several other complex practical scheduling problems.     

A hybrid scheduling approach for a two-stage flexible flow shop with batch processing machines

In this paper, we discuss a flexible flow shop scheduling problem with batch processing machines at each stage and with jobs that have unequal ready times. Scheduling problems of this type can be found in semiconductor wafer fabrication facilities (wafer fabs). We are interested in minimizing the total weighted tardiness of the jobs. We present a mixed integer programming formulation. The batch scheduling problem is NP-hard. Therefore, an iterative stage-based decomposition approach is proposed that is hybridized with neighborhood search techniques. The decomposition scheme provides internal due dates and ready times for the jobs on the first and second stage, respectively. Each of the resulting parallel machine batch scheduling problems is solved by variable neighborhood search in each iteration. Based on the schedules of the subproblems, the internal due dates and ready times are updated. We present the results of designed computational experiments that also consider the number of machines assigned to each stage as a design factor. It turns out that the proposed hybrid approach outperforms an iterative decomposition scheme where a fairly simple heuristic based on time window decomposition and the apparent tardiness cost dispatching rule is used to solve the subproblems. Recommendations for the design of the two stages with respect to the number of parallel machines on each stage are given.