Corrosion Behavior of MgZnCa Bulk Amorphous Alloys Fabricated by Spark Plasma Sintering

Centimeter-sized Mg_(65)Zn_(30)Ca_5 bulk amorphous alloys were fabricated by the spark plasma sintering process from the amorphous powders with a size smaller than 5 l m prepared by ball-milling.The sintered Mg_(65)Zn_(30)Ca_5samples were in an amorphous state when the spark plasma sintering was performed at a temperature of 383 K under a pressure of 600 MPa.The data of polarization curves presented that the sintered Mg_(65)Zn_(30)Ca_5bulk amorphous alloys exhibited higher corrosion resistance than pure Mg and AZ31B alloy owing to high content of Zn and homogeneous structure.A calcium phosphate compound layer was formed on the sintered Mg_(65)Zn_(30)Ca_5bulk amorphous sample after immersion in Hanks’solution,which is effective in improving corrosion resistance and bioactivity.The sintered Mg Zn Ca bulk amorphous alloys with large dimensions broaden the potential application of bulk amorphous alloys in the biomedical fields.     

Corrosion resistance of Zr-Al-Ni-Cu（Nb） bulk amorphous alloys

The corrosion resistance of Zr-Al-Ni-Cu(Nb) bulk amorphous alloys was systematically investigated. The experimental results show that the corrosion resistance of Zr-based bulk amorphous alloys can not be considered to be excellent at any situation, whereas it is affected by many factors such as the kind of corrosive medium, solution concentration and the alloy composition. It is found that Zr-Al-Ni-Cu bulk amorphous alloys are seriously corrodedin HCl solution in comparison with their excellent corrosion resistance at other acid, alkali and salt circumstances for passivating. Its resistance ability against the chlorine ion induced pitting corrosion can be greatly improved by the addition of Nb element.     

Corrosion properties of plastically deformed AZ80 magnesium alloy

AZ80 magnesium alloys were deformed at 200,250,300,350 and 400℃ with different deformation degree of 50%,75%, 83%,87%and 90%,respectively.The corrosion properties of different deformed AZ80 samples were studied by galvanic test in 3.5%NaCl solution.The results show that plastic deformation could improve the corrosion resistance of AZ80 alloy;and the corrosion rate of AZ80 deformed at 250℃ with the deformation degree of 83%was the lowest,which was 33%of the as-cast AZ80 alloy.Further studies of the microstructure show that the refined grain size and continuously distribution ofβphase around the grain boundary did have a positive effect on the improvement of corrosion resistance of AZ80 alloys.For AZ80 alloys,the smaller the grain size is,the more homogeneous the structure is,and the better the corrosion resistance is.     

Corrosion behavior of Zr–Nb–Cr cladding alloys

Zr-Nb-Cr alloys were used to evaluate the effects of alloying elements Nb and Cr on corrosion behavior of zirconium alloys. The microstructures of both Zr substrates and oxide films formed on zirconium alloys were characterized. Corrosion tests reveal that the corro- sion resistance of ZrxNb0.1Cr （x = 0.2, 0.5, 0.8, 1.1; wt%） alloys is first improved and then decreased with the increase of the Nb content. The best corrosion resistance can be obtained when the Nb concentration in the Zr matrix is nearly at the equilibrium solution, which is closely responsible for the formation of columnar oxide grains with protective characteristics. The Cr addition degrades the corrosion resistance of the Zrl.lNb alloy, which is ascribed to Zr（Cr,Fe,Nb）2 precipitates with a much larger size than β-Nb.     

Effect of crystallization on corrosion resistance of Cu52.5Ti30Zr11.5Ni6 bulk amorphous alloy

The effects of crystallization on the corrosion resistance of a Cu52.5Ti30Zr11.5Ni6 bulk amorphous alloy in 1 mol/L HCI, and 6 mol/L NaOH solutions were studied. The amorphous alloy was identified by differential thermal analysis（DSC） and by X-ray diffraction（XRD）. The partially and fully crystallized alloys were prepared by controlling the annealing temperatures at 738 and 873 K for 1 and 12 min, respectively, and the corrosion resistances of those annealed alloys were compared with that of the amorphous alloy by immersion test and potentiodynamic measurements in 1 mol/L HCl and 6 mol/L NaOH solutions. The results show that the partially crystallized alloy exhibits high corrosion resistance, whereas full crystallization results in deteriorated corrosion resistance compared with that of the as-cast amorphous alloy.     

Corrosion behavior of Mg-Zn-Ca amorphous alloys with Nd addition in simulated body fluids

The effects of Nd addition on corrosion behavior of Mg66Zn30Ca4 amorphous alloys in simulated body fluids （SBF） were studied in this paper. Electrochemical properties of the samples before and after corrosion were determined. Surface morphologies of samples after immersion in SBF at 37 ℃ for different times were observed under scanning electron microscope （SEM）. Results show that the corrosion resistance of Mg-based alloys in SBF is improved with the addition of Nd element. The electrochemical properties indicate that microalloying Nd element to the alloys leads to an ennoblement in the open circuit potentials of the alloys and a decrease in the anodic current density in SBF, especially for the Mgee66-xZn30Ca4Ndx alloys with Nd content of 1.0at.%-1.5at.%. It was observed that the surface morphologies of the alloys immersed in SBF change with the Nd addition. A flake- like structure parallel to the alloy substrate formed on the surface of 1.0at.% Nd-containing alloy immersed in SBF for 7 days improves the corrosion resistance of the amorphous alloys by blocking the corrosion liquid from attacking the alloys.     

Preparation of Al-based Amorphous/Nanocrystalline Composite Coating on Mg-based Alloys Precipitated by Arc Spraying Process

The Al-based amorphous and nanocrystalline composite coatings with the composition of Al-Ni-Y-Co and Al-Ni-Mm-Fe were prepared on AZ91 Mg-based alloys by high velocity arc spraying technique(HVAS).The structure character of the coatings indicates that coatings contain the mixture of amorphous phases and crystalline and there are both less than 2%porosity.The electrochemical tests of the coatings and the substrate were studied.The coatings show the passivation ability during polarization,but AZ91 Mg-based alloys show little passivation.The corrosion current density of the coatings is lower than that of AZ91 Mg-based alloys.The results show that the coatings have an excellent corrosion resistance for AZ91 Mg-based alloys in 5 wt%NaCl solution.     

Corrosion resistance of 2195 aluminum alloy treated by multi-step-heating-rate controlled process

2195 aluminum-lithium alloy was widely applied in the aviation and aerospace industry, but it is highly susceptible to pitting and intergranular corrosion undergoing sever corrosive circumstance and moisture atmosphere. To solve this problem and consequently to prolong its service life, a multi-step-heating-rate（MSRC） process was carried out. Investigations were carried out to find the effect of the MSRC process on the alloys corrosion resistance. It is found that the MSRC process is more favorable for the uniform phase precipitation by comparing the corrosion resistance of samples treated by traditional heat treatments. The potential difference between phases can be reduced and intergranular corrosion is able to be prohibited efficiently. Besides, the rare earth infiltration is beneficial to improving the corrosion resistance. As heating time increases, the corrosion resistance declines gradually, samples treated by artificial aging and solid solution also exhibit a better corrosion resistance.     

Corrosion electrochemical behavior of brass tubes in circulating cooling seawater

Electrochemical impedance spectroscopy(EIS) and electrochemical noise(EN) were used to study the corrosion electrochemical behavior of brass tubes in circulating cooling seawater using the developed sensor. EIS study shows that the inhibitor can lead to the formation of corrosion products on metal surface, which will then inhibit the corrosion process. When the flow rate of the seawater increases, the diffusion of oxygen speeds up and the action of filming on HA177-2 tube accelerates, resulting in decrease of corrosion rate. EN analysis shows that the flow rate of the seawater has little effect on pitting susceptivity of HSn70-1 tube; however the pitting susceptivity of HA177-2 tube increases with increasing flow rate. Good agreement is observed between the spectral noise resistance R30(f) calculated from EN data and the modulus of impedance. It is shown that the electrochemical noise technique can be used in corrosion monitoring.     

Effects of ECAP Extrusion on the Microstructure,Mechanical Properties and Biodegradability of Mg–2Zn–xGd–0.5Zr Alloys

Effects of equal channel angular pressing(ECAP) extrusion on the microstructure, mechanical properties and biodegradability of Mg–2Zn– xGd–0.5Zr( x=0,0.5,1,2 wt%) alloys were studied in this work. Microstructure analysis, tensile test at ambient temperature, immersion test and electrochemical test in Hank's solution were carried out. The results showed that Gd could further enhance the grain refinement during the ECAP extrusion. Both Gd addition and ECAP extrusion could improve the mechanical properties of the alloys, and the extrusion played the dominant role. Minor addition of Gd(0.5–1 wt%) could obviously enhance the corrosion resistance of the alloys. To some extent, ECAP extrusion improved the corrosion resistance of the alloys due to the change of second phases distribution and the refinement of grains. Further increase in extrusion pass was detrimental to the improvement of the corrosion resistance as a result of increment of the grain boundaries.     

Effects of Annealing Below Glass Transition Temperature on the Wettability and Corrosion Performance of Fe-based Amorphous Coatings

This study investigated the effect of annealing below glass transition temperature (T_g) on the microstructural characteristics, mechanical property, wettability, and electrochemical performance of activated combustion-high velocity air fuel (AC-HVAF)-sprayed Fe-Cr-Mo-W-C-B-Y amorphous coatings (ACs). Results showed that Fe-based ACs with a thickness of ~ 300 μm exhibited a fully amorphous structure with low oxidization. Originating from the reduced free volume, sub-T_g annealing increased the thermal stability, hardness, and surface hydrophobicity of Fe-based ACs. The enhanced corrosion resistance of sub-T_g annealed ACs in 3.5 wt% NaCl solution was attributed to the increased surface hydrophobicity and passivation capability. This finding elucidates the correlation between sub-T_g annealing and the properties of Fe-based ACs, which promotes ameliorating ACs with superior performance.     

Non-isothermal Crystallization Kinetics and Isothermal Crystallization Kinetics in Supercooled Liquid Region of Cu–Zr–Al–Y Bulk Metallic Glass

The crystallization kinetics of Cu_(43)Zr_(48)Al_9and(Cu_(43)Zr_(48)Al_9)_(98)Y_2bulk metallic glasses in non-isothermal and isothermal conditions was studied by differential scanning calorimetry.In the non-isothermal and isothermal modes,the average activation energy of(Cu_(43)Zr_(48)Al_9)_(98)Y_2is larger than that of Cu_(43)Zr_(48)Al_9,meaning the higher stability against crystallization of(Cu_(43)Zr_(48)Al_9)_(98)Y_2.In addition,the average activation energies for Cu_(43)Zr_(48)Al_9and(Cu_(43)Zr_(48)Al_9)_(98)Y_2calculated using Arrhenius equation in isothermal mode are larger than the values calculated by Kissinger–Akahira–Sunose method in non-isothermal mode,indicating that the energy barrier is higher in isothermal mode.The Johnson–Mehl–Avrami model was used to analyze the crystallization kinetics in the non-isothermal and isothermal modes.The Avrami exponent n for Cu_(43)Zr_(48)Al_9is above 2.5,indicating that the crystallization is mainly determined by a diffusion-controlled three-dimensional growth with an increasing nucleation rate,while the Avrami exponent n for(Cu_(43)Zr_(48)Al_9)_(98)Y_2is in the range of 1.5–2.5 in the non-isothermal mode,implying that the crystallization is mainly governed by diffusion-controlled three-dimensional growth with decreasing nucleation rate.Finally,the Avrami exponents n for Cu_(43)Zr_(48)Al_9and(Cu_(43-)Zr_(48)Al_9)_(98)Y_2are different in the non-isothermal and isothermal conditions,which imply different nucleation and growth behaviors during the crystallization processes.     

Effects of Si addition on the glass-forming ability, glass transition and crystallization behaviors of Ti40Zr10Cu36Pd14 bulk glassy alloy

The effects of small amounts of Si on the glass-forming ability, glass transition and crystallization behaviors of a Ti₄₀Zr₁₀Cu₃₆Pd₁₄ bulk glassy alloy were investigated. The addition of Si caused the decrease of glass-forming ability and the increase of the supercooled liquid region. The fragility of the alloys containing Si was higher than that of the Si-free alloy. In the glass transition process, both generation and annihilation of free volumes are suppressed by the addition of 1–3 at% Si. The activation energy for crystallization increases with increasing Si content, indicating the improvement of thermal stability. The crystallization structure of the alloys containing Si contents less than 4% consisted of six phases of CuTi₂, Ti, Cu₈Zr₃, Cu₄Ti₃, TiZr and PdTi₂.     

Boron content dependence of crystallization, glass forming ability and magnetic properties in amorphous Fe-Zr-B-Nb alloys

The glass forming ability (GFA) was investigated in Fe_91−xZr₅B_xNb₄ alloys with B contents of 0–36 at.%. The GFA changes with B content, and fully amorphous alloys were prepared by melt spinning for B contents between 5 and 30 at.%. The amorphous alloys crystallize with a primary crystallization mode in the low B content range of 5≤x≤20 at.%, but in the eutectic mode in the high B content range of 20<x<30 at.%. A single new metastable Fe-Zr-B-Nb cubic phase with a lattice constant of 1.0704 nm, a saturation magnetization of 137 emu/g and a coercivity of 7.3 Oe at room temperature is formed when crystallizing in a polymorphous mode at x=30 at.%. The glass transition temperature (T_g), crystallization temperature (T_x), Curie temperature (T_c) and saturation magnetizations (M_s) of the amorphous alloys increase with increasing B content, but the coercivity (H_c) decreases. As the B content exceeds 20 at.%, not only increase the T_g, T_x and GFA sharply, due to the change of crystallization mode, but also the concentration dependence of the T_c and M_s changes. It is concluded that the amorphous alloys have better GFA, thermal stability and soft magnetic properties for the high B contents of 25–30 at.% than for the low B contents of 5–20 at.%.     

Effect of Si addition on the glass-forming ability of a NiTiZrAlCu alloy

The effect of Si addition on the glass-forming ability (GFA) of a NiTiZrAlCu alloy was investigated by using differential scanning calorimetry (DSC), differential thermal analysis (DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The maximum diameter of glassy rods increased from 0.5 mm for the Ni₄₂Ti₂₀Zr₂₅Al₈Cu₅ alloy (the base alloy) to 2.5 mm for the Ni₄₂Ti₂₀Zr_21.5Al₈Cu₅Si_3.5 alloy and to 3 mm for the Ni₄₂Ti₁₉Zr_22.5Al₈Cu₅Si_3.5 alloy, when prepared by using the copper mould casting. The GFA of the alloys can be assessed by the reduced glass transition temperature T_rg(=T_g/T_l) and a newly proposed parameter, δ(=T_x/T_l − T_g). An addition of a proper amount of Si and a minor substitution of Ti with Zr can enhance the GFA of the base alloy by suppressing the formation of primary Ni(TiZr) and (TiZr)(CuAl)₂ phases and inducing the composition close to eutectic.     

The effect of Hf substitution for Zr on glass forming ability and magnetic property of FeCoZrMoBAlY bulk metallic glasses

Bulk metallic glasses (BMGs) Fe₆₁Co₆Zr_8−xHf_xMo₇B₁₅Al₁Y₂ (x = 0–8) have been produced by copper mold casting technique using industrial raw materials. The effect of substitution of Hf for Zr on the glass forming ability (GFA) and the magnetic property has been studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and superconducting quantum interference device (SQUID). It was found that the substitution of an appropriate amount of Hf for Zr can improve the GFA of the base alloy Fe₆₁Co₆Zr₈Mo₇B₁₅Al₁Y₂, as demonstrated by the increase in reduced glass transition temperature T_rg (=T_g/T_l) and GFA parameters of γ (=T_x/T_g + T_l) and δ (=T_x/T_l − T_g). The Fe₆₁Co₆Zr₅Hf₃Mo₇B₁₅Al₁Y₂ alloy exhibits the highest GFA with the largest T_rg (0.612) and δ (1.633), and can cast a fully amorphous rod in 3 mm diameter. The substitution of Hf for Zr also enhances the magnetic properties, as verified by the increase in saturation magnetization (M_s) in the alloy of Fe₆₁Co₆Zr₃Hf₅Mo₇B₁₅Al₁Y₂, whose M_s is approximately 1.5 times higher than that of the base alloy (x = 0) at room temperature. Finally, the effect of the substitution of Hf for Zr on glass forming ability and magnetic properties is discussed.     

Effect of Nb Content on Microstructure and Mechanical Properties of Mo0.25V0.25Ti1.5Zr0.5Nbx High-Entropy Alloys

High-entropy alloys (HEAs) have significant application prospects as promising candidate materials for nuclear industry due to their excellent mechanical properties, corrosion resistance and irradiation resistance. In this work, the Mo_0.25V_0.25Ti_1.5Zr_0.5Nb_x(x=0, 0.25, 0.5, 0.75 and 1.0) HEAs were designed and fabricated. The alloys were prepared by vacuum arc melting, and all the ingots were annealed at 1200°C for 24 h. The microstructures, ...     

Mechanical Relaxation of a Ti_(36.2)Zr_(30.3)Cu_(8.3)Fe_4Be_(21.2) Bulk Metallic Glass: Experiments and Theoretical Analysis

The dynamic mechanical relaxation behavior of Ti_(36.2)Zr_(30.3)Cu_(8.3)Fe_4Be_(21.2) bulk metallic glass with good glass-forming ability was investigated by mechanical spectroscopy. The mechanical relaxation behavior was analyzed in the framework of quasi-point defects model. The experimental results demonstrate that the atomic mobility of the metallic glass is closely associated with the correlation factor χ. The physical aging below the glass transition temperature T g shows a non-Debye relaxation behavior, which could be well described by stretched Kohlrausch exponential equation. The Kohlrausch exponent β_(aging) reflects the dynamic heterogeneities of the metallic glass. Both concentration of "defects" and atomic mobility decrease caused by the in situ successive heating during the mechanical spectroscopy experiments.     

Preparation, thermal stability, and magnetic properties of Fe---Co---Zr---Mo---W---B bulk metallic glass

A bulk metallic glass (BMG) cylinder of Fe₆₀Co₈Zr₁₀Mo₅W₂B₁₅ with a diameter of 1.5 mm was prepared by copper mould casting of industrial raw materials. The amorphous state and the crystallization behavior were investigated by X-ray diffraction (XRD). The thermal stability parameters, such as glass transition temperature (T_g), crystallization temperature (T_x), supercooled liquid region (ΔT_x) between T_g and T_x, and reduced glass transition temperature T_rg (T_g/T_m) were measured by differential scanning calorimetry (DSC) to be 891, 950, 59 K, and 0.62, respectively. The crystallization process took place through a single stage, and involved crystallization of the phases -Fe, ZrFe₂, Fe₃B, MoB₂, Mo₂FeB₂, and an unknown phase, as determined by X-ray analysis of the sample annealed for 1.5 ks at 1023 K, 50 K above the DSC peak temperature of crystallization. Mössbauer spectroscopy was studied for this alloy. The spectra exhibit a broadened and asymmetric doublet-like structure that indicated paramagnetic behavior and a fully amorphous structure. -Fe was found in the amorphous matrix for a cylinder with a diameter of 2.5 mm. The success of synthesis of the Fe-based bulk metallic glass from industrial materials is important for the future progress in research and practical application of new bulk metallic glasses.