Experimental study on coal multi-generation in dual fluidized beds

An atmospheric test system of dual fluidized beds for coal multi-generation was built.One bubbling fluidized bedis for gasification and a circulating fluidized bed for combustion.The two beds are combined with two valves:one valve to send high temperature ash from combustion bed to the gasification bed and another valve to sendchar and ash from gasification bed to combustion bed.Experiments on Shenhua coal multi-generation were madeat temperatures from 1112 K to 1191 K in the dual fluidized beds.The temperatures of the combustor are stableand the char combustion efficiency is about 98%.Increasing air/coal ratio to the fluidized bed leads to theincrease of temperature and gasification efficiency.The maximum gasification efficiency is 36.7% and thecalorific value of fuel gas is 10.7 MJ/Nm3.The tar yield in this work is 1.5%,much lower than that of pyrolysis.Carbon conversion efficiency to fuel gas and flue gas is about 90%.     

Gas Characteristics of Pine Sawdust Catalyzed Pyrolysis by Additives

In order to effectively investigate the variation of gas production characteristics of biomass under normal-speed pyrolysis conditions,the gas production rate,gas production component yield and gas production calorific value of pine sawdust with adding Na₂CO₃,CaO and Fe₂O₃were systematically analyzed.In the experiment,an improved tube furnace was used to research the pyrolysis process with the temperature from 350℃to 750℃.The results indicate that the gas yield rises with the increase of temperature without additives,reaching 19.59%at 750℃.The liquid yield reaches 59.38%at 450℃and then the yield change is small.CaO increases the calorific value of the pyrolysis product gas due to the adsorption of CO₂.Na₂CO₃is fused with inorganic substances in the biomass to form a char skeleton structure.The effect of Fe2O3 on H2 is more obvious at higher temperature.Na₂CO₃has the most obvious effect on the pyrolysis of pine sawdust among the discussed additives,which effectively promotes the production of H₂.     

Physicochemical properties and gasification reactivity of the ultrafine semi-char derived from a bench-scale fluidized bed gasifier

Zhundong coalfield is the largest intact coalfield worldwide and fluidized bed gasification has been considered as a promising way to achieve its clean and efficient utilization.The purpose of this study is to investigate the physieochemical properties and gasification reactivity of the ultrafine semi-char,derived from a bench-scale fluidized bed gasifier,using Zhundong coal as fuel.The results obtained are as follows.In comparison to the raw coal,the carbon and ash content of the semi-char increase after partial gasification,but the ash fusion temperatures of them show no significant difference.Particularly,76.53％ of the sodium in the feed coal has released to the gas phase after fluidized bed gasification.The chemical compositions of the semi-char are closely related to its particle size,attributable to the distinctly different natures of diverse elements.The semi-char exhibits a higher graphitization degree,higher BET surface area,and richer meso-and macropores,which results in superior gasification reactivity than the coal char.The chemical reactivity of the semi-char is significantly improved by an increased gasification temperature,which suggests the necessity of regasification of the semi-char at a higher temperature.Consequently,it will be considered feasible that these carbons in the semi-char from fluidized bed gasifiers are reclaimed and reused for the gasification process.     

Component exergy analysis of solar powered transcritical CO<Subscript>2</Subscript> rankine cycle system

In this paper,exergy analysis method is developed to assess a Rankine cycle system,by using supercritical CO2 as working fluid and powered by solar energy.The proposed system consists of evacuated solar collectors,throttling valve,high-temperature heat exchanger,low-temperature heat exchanger,and feed pump.The system is designed for utilize evacuated solar collectors to convert solar energy into mechanical energy and hence electricity.In order to investigate and estimate exergy performance of this system,the energy,entropy,exergy balances are developed for the components.The exergy destructions and exergy efficiency values of the system components are also determined.The results indicate that solar collector and high temperature heat exchanger which have low exergy efficiencies contribute the largest share to system irreversibility and should be the optimization design focus to improve system exergy effectiveness.Further,exergy analysis is a useful tool in this regard as it permits the performance of each process to be assessed and losses to be quantified.Exergy analysis results can be used in design,optimization,and improvement efforts.     

Experimental studies on the thermal performance of a parabolic dish solar receiver with the heat transfer fluids SiC + water nano fluid and water

An experimental investigation has been carried out with aa point focusing dish reflector of 12 square meters aperture area,exposed to the average direct normal irradiations of 810 W/m2.This work focuses on enhancinge the energy and exergy efficiencies of the cavity receiver by minimizing the temperature difference between the wall and heat transfer fluids.Two heat transfer fluids Water and SiC + water nano fluid have been prepared from 50 nm particle size and 1％ of volume fraction,and experimented separately for the flow rates of 0.2 lpm to 0.6 lpm with an interval of 0.1 lpm.The enhanced thermal conductivity of nano fluid is 0.800115 W/mK with the keff/kb ratio of 1.1759 determined by using the Koo and Kleinstreuer correlation.The maximum attained energy and exergy efficiencies are 29.14％ and 24.82％ for water,and 32.91％ and 39.83％ for SiC+water nano fluid.The nano fluid exhibits enhanced energy and exergy efficiency of 12.94％ and 60.48％ than that of water at the flow rate of 0.5 lpm.The result shows that the system with SiC+Water produces higher exergy efficiency as compared to energy efficiency;in the case ofwater alone,the energy efficiency is higher than exergy efficiency.     

CO_2 Mitigation in Coal Gasification Cogeneration Systems with Integration of the Shift Reaction, CO_2 Absorption and Methanol Production

Cogeneration of electricity and liquid fuel can achieve higher efficiencies than electricity generation alone in Integrated Gasification Combined Cycle (IGCC), and cogeneration systems are also expected to mitigate CO2 emissions. A proposed methanol-electricity cogeneration system was analyzed in this paper using exergy method to evaluate the specified system. A simple cogeneration scheme and a complicated scheme including the shift reaction and CO2 removal were compared. The results show that the complicated scheme consumes more energy, but has a higher methanol synthesis ratio with partial capture of CO2.In those methanol and electricity cogeneration systems, the CO2 mitigation is not merely an additional process that consumes energy and reduces the overall efficiency, but is integrated into the methanol production.     

Thermodynamic Analysis of Liquefied Natural Gas （LNG） Production Cycle in APCI Process

The appropriate production of liquefied natural gas(LNG)with least consuming energy and maximum efficiency is quite important.In this paper,LNG production cycle by means of APCI Process has been studied.Energy equilibrium equations and exergy equilibrium equations of each equipment in the APCI cycle were established.The equipments are described using rigorous thermodynamics and no significant simplification is assumed.Taken some operating parameters as key parameters,influences of these parameters on coefficient of performance(COP)and exergy efficiency of the cascading cycle were analyzed.The results indicate that COP and exergy efficiency will be improved with the increasing of the inlet pressure of MR(mixed refrigerant)compressors,the decreasing of the NG and MR after precooling process,outlet pressure of turbine,inlet temperature of MR compressor and NG temperature after cooling in main cryogenic heat exchanger(MCHE).The COP and exergy efficiency of the APCI cycle will be above 2% and 40%,respectively,after optimizing the key parameters.     

Investigation on Fuel-N Transformation Properties of Coal/Biomass Heating Process in CO_2 Atmosphere

To understand the effect of a CO_2 atmosphere on the properties of the transformation from fuel-N to NO_x precursors (mainly NH_3 and HCN),pyrolysis experiment on Pingliang coal (PL coal),wheat straw and their corresponding blends was carried out in a fluidized bed reactor within a temperature range of 750°C to 850°C.The results indicated that the PL coal and wheat straw show different NO_x precursor formation properties owing to the discrepancy between the N-containing structures in the raw materials.Compared with an argon atmosphere,CO_2 can effectively suppress the formation of NH_3.For HCN,the HCN yield of PL coal is suppressed and the HCN yield of wheat straw is promoted.Furthermore,CO_2 can suppress the overall nitrogen conversion rate of NH_3+HCN for both coal and biomass,which causes more fuel-N to convert into tar-N and N_2-N.For the blends of PL coal and wheat straw,the copyrolysis synergistic effect of coal/biomass influences the selectivity of HCN and NH_3.The copyrolysis synergistic effect favors the formation of copyrolyzed HCN but has an opposite impact on the transformation from fuel-N to NH_3.The synergistic effect of coal/biomass promotes the overall nitrogen conversion rate of NH_3+HCN under a CO_2 atmosphere,and the overall nitrogen conversion rate of NH_3+HCN is suppressed under an argon atmosphere,conversely.In addition,the synergistic effect of coal/biomass suppresses the yield of environmentally harmless N_2,and more fuel-N was retained in the char.     

Developing a knock predictive criterion in spark ignition engines fuelled with gaseous fuels

Consideration of the chemical reaction activity of the end gas in a spark ignition and operating conditions are combined to predict the onset of knock and associated performance in an engine fuelled with methane.A two-zone predictive combustion model was developed based on an estimate of the effective duration of the combustion period and the mass burning rate for any set of operating conditions.The unburned end gas preignition chemical reaction activity is described by a detailed chemical reaction kinetic scheme for methane and air,The variation with time of the value of a formulated dimensionless knock parameter(k)is calcuated.It is shown that whenever knocking is encounteren.the value of “k” builds up to a sufficiently high value that exceeds a critical value.Under normal operating conditions,the value of “k” remains throughout the whole combustion period at comparatively very low levels.It is shown that the model and the use of this knock criterion“k” produce results that are in good agreement with experiment.     

Combustion irreversibilities: Numerical simulation and analysis

An exergy analysis was performed considering the combustion of methane and agro-industrial residues produced in Portugal (forest residues and vines pruning). Regarding that the irreversibilities of a thermodynamic process are path dependent, the combustion process was considering as resulting from different hypothetical paths each one characterized by four main sub-processes: reactant mixing, fuel oxidation, internal thermal energy exchange (heat transfer), and product mixing. The exergetic efficiency was computed using a zero dimensional model developed by using a Visual Basic home code. It was concluded that the exergy losses were mainly due to the internal thermal energy exchange sub-process. The exergy losses from this sub-process are higher when the reactants are preheated up to the ignition temperature without previous fuel oxidation. On the other hand, the global exergy destruction can be minored increasing the pressure, the reactants temperature and the oxygen content on the oxidant stream. This methodology allows the identification of the phenomena and processes that have larger exergy losses, the understanding of why these losses occur and how the exergy changes with the parameters associated to each system which is crucial to implement the syngas combustion from biomass products as a competitive technology.     

Exergy analysis of synthetic natural gas production method from biomass

The paper presents the results of exergy analysis for a biomass-to-synthetic natural gas (SNG) conversion process. The presented study is based on wood gasification, which is analysed for different gasification conditions like temperature and/or pressure. The analysed temperature was varied in the range from 650 to 800 °C and the pressure range was from 1 to 15 bar. The main process units of biomass-to-SNG conversion technology are gasifier, gas cleaning, synthesis gas compression, CH₄ synthesis and final SNG conditioning. The results showed that the largest exergy losses take place in the biomass gasifier, CH₄ synthesis part and CO₂ capture unit. The overall exergetic efficiency of the biomass-to-SNG process was estimated in the range of about 69.5–71.8%.     

Thermodynamic analysis and techno-economic assessment of synthetic natural gas production via ash agglomerating fluidized bed gasification using coal as fuel

Implementing coal to synthetic natural gas (SNG) is a key way to deal with the conflict between supply and demand of natural gas in China. For the coal to SNG process, gasification is a crucial unit, which determines the syngas composition and influences cost of coal to SNG system. In this current study, a coal to SNG system using ash agglomerating fluidized bed gasification is designed and modeled. According to the above results, the thermal performance and technoeconomic assessment of the coal to SNG system are performed. The research demonstrates that exergy efficiency and energy efficiency of the whole system are 55.37% and 61.50%, respectively. Additionally, the results of the economic evaluation show that the SNG production cost is 1.87 CNY/Nm³ with a coal price of 250 CNY/t and an electricity price of 0.65 CNY/kWh. Sensitivities to variables such as water price, electricity price, total equipment cost and coal price are performed. Coal price represents the most important sensitivity, but the sensitivity to water price is relatively small.     

Artificial neural network models for biomass gasification in fluidized bed gasifiers

Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determine the producer gas composition (CO, CO₂, H₂, CH₄) and gas yield. Published experimental data from other authors has been used to train the ANNs. The obtained results show that the percentage composition of the main four gas species in producer gas (CO, CO₂, H₂, CH₄) and producer gas yield for a biomass fluidized bed gasifier can be successfully predicted by applying neural networks. ANNs models use in the input layer the biomass composition and few operating parameters, two neurons in the hidden layer and the backpropagation algorithm. The results obtained by these ANNs show high agreement with published experimental data used R² > 0.98. Furthermore a sensitivity analysis has been applied in each ANN model showing that all studied input variables are important.     

Exergy evaluation of biomass steam gasification via interconnected fluidized beds

This paper presents the thermodynamic assessment of biomass steam gasification via interconnected fluidized beds (IFB) system. The performance examined included the composition, yield and higher heating value (HHV) of dry syngas, and exergy efficiencies of the process. Two exergy efficiencies were calculated for the cases with and without heat recovery, respectively. The effects of steam‐to‐biomass ratio (S/B), gasification temperature, and pressure on the thermodynamic performances were investigated based on a modified modeling of the IFB system. The results showed that at given gasification temperature and pressure, the exergy efficiencies and dry syngas yield reached the maximums when S/B was at the corresponding carbon boundary point (S/B_CBP). The HHV of the dry syngas continuously decreased with the increase of S/B. Moreover, the exergy efficiency with heat recovery was averagely a dozen percentage points higher than that without heat recovery. Under atmospheric conditions, lower gasification temperature favored the yield and HHV of dry syngas at various S/B. In addition, it also favored the exergy efficiencies of the process when S/B is approximately larger than 0.75. Under pressurized conditions, higher gasification pressure favored both the yield and HHV of dry syngas, as well as the exergy efficiencies at different S/B. Copyright © 2013 John Wiley & Sons, Ltd.     

Hydrogen production through biomass gasification in supercritical water: A review from exergy aspect

Hydrogen production through supercritical water gasification (SWG) of biomass has been widely studied. This study reviews the main factors from exergy aspect, and these include feedstock characteristics, biomass concentration, gasification temperature, residence time, reaction catalyst, and reactor pressure. The results show that the exergy efficiencies of hydrogen production are mainly in the range of 0.04–42.05%. Biomass feedstock may affect hydrogen production by changing the H₂ yield and the heating value of biomass. Increases in biomass concentrations decrease the exergy efficiencies, increases in gasification temperatures generally increase the exergy efficiencies, and increases in residence times may initially increase and finally decrease the exergy efficiencies. Reaction catalysts also have positive effects on the exergy efficiencies, and the reviewed results show that the effects are followed KOH > K₂CO₃ > NaOH > Na₂CO₃. Reactor pressure may have positive, negative or negligible effects on the exergy efficiencies.     

Development and modelling of a novel electricity-hydrogen energy system based on reversible solid oxide cells and power to gas technology

Compared to the conventional thermal units and electrolytic devices, reversible fuel cells have very high efficiencies on both fuel cell mode of generating electricity and electrolysis mode of producing hydrogen or CH_x. However, previous studies about fuel cells and its benefits of power to gas are not fully investigated in the electricity-gas energy system. Moreover, state-of-art studies indicate that hydrogen could be directly injected to the existing natural gas (NG) pipeline within an amount of 5%–20%, which are considered to make a slight influence on the natural gas technologies. This work proposes a novel electricity-hydrogen energy system based on reversible solid oxide cells (RSOCs) to demonstrate the future vision of multi-energy systems on integrating multiple energy carriers such as electricity, pure hydrogen, synthetic natural gas (SNG) and mixed gas of H₂-natural gas. The P2G processes of RSOC are sub-divided modelled by power to H₂ (P2H) and power to SNG (P2SNG). The co-electrolysis/generation processes and time-dependent start-up costs are considered within a unit commitment model of RSOC. The proposed electricity-hydrogen energy system optimization model is formulated as mixed-integer linear programming (MILP), where the H₂-blended mixed gas flow is linearized by an incremental linearize relaxation technic. The aim of the optimization is to reduce the energy cost and enhance the system's ability to integrate sufficient renewables through NG networks. Besides quantified the benefits of renewable level and H₂ injection limit on the P2G process, the numerical results show that RSOC combined with H₂/SNG injection results in productive economic and environmental benefits through the energy system.     

Exergy analysis of hydrogen production plants based on biomass gasification

Biomass gasification is a promising option for the sustainable production of hydrogen rich gas. Five different commercial or pilot scale gasification systems are considered for the design of a hydrogen production plant that generates almost pure hydrogen. For each of the gasification technique models of two different hydrogen production plants are developed in Cycle-Tempo: one plant with low temperature gas cleaning (LTGC) and the other with high temperature gas cleaning (HTGC). The thermal input of all plants is 10 MW of biomass with the same dry composition. An exergy analysis of all processes has been made. The processes are compared on their thermodynamic performance (hydrogen yield and exergy efficiency). Since the heat recovery is not incorporated in the models, two efficiencies are calculated. The first one is calculated for the case that all residual heat can be applied, the case with ideal heat recovery, and the other is calculated for the case without heat recovery. It is expected that in real systems only a part of the residual heat can be used. Therefore, the actual value will be in between these calculated values. It was found that three processes have almost the same performance: The Battelle gasification process with LTGC, the FICFB gasification process with LTGC, and the Blaue Turm gasification process with HTGC. All systems include further processing of the cleaned gas from biomass gasification into almost pure hydrogen. The calculated exergy efficiencies are, respectively, 50.69%, 45.95%, and 50.52% for the systems without heat recovery. The exergy efficiencies of the systems with heat recovery are, respectively, 62.79%, 64.41%, and 66.31%. The calculated hydrogen yields of the three processes do not differ very much. The hydrogen yield of the Battelle LTGC process appeared to be 0.097 kg (kg_{(dry biomass)})⁻¹, for the FICFB LTGC process a yield of 0.096 kg (kg_{(dry biomass)})⁻¹ was found, and for the Blaue Turm HTGC 0.106 kg (kg_{(dry biomass)})⁻¹.     

Commercial process for mass production of synthetic natural gas through the adiabatic reactors: operational characteristics of a 50‐kW pilot‐plant,influence of steam,and CO2

In synthetic natural gas (SNG) reaction process, the water gas shift (WGS) reaction and methanation reaction take place simultaneously, and an insufficient supply of steam might deactivate the catalyst. In this study, the characteristics of the methanation reaction with a commercial catalyst and using a low [H₂]/[CO] mole ratio in SNG synthesis are evaluated. The reaction characteristics at various possible process parameters are evaluated varying different process parameters such as the [H₂O]/[CO] mole ratio, [H₂]/[CO] mole ratio, flow of different % CO₂, and reaction temperature. Temperature profiles on catalyst bed are monitored as a function of the [H₂O]/[CO] mole ratio, [H₂]/[CO] mole ratio, and flow of different % CO₂. Through a lab‐scale optimization process, suitable optimum conditions are selected and in the same condition a 50‐kW pilot‐scale SNG production process through adiabatic reactors is carried out. The pilot scale SNG reaction is stable through overnight and the CO conversion efficiency and CH₄ selectivity are 100% and 97.3%, respectively, while the maximum CH₄ productivity is 0.654 m³/kg_cat · h. Copyright © 2016 John Wiley & Sons, Ltd.     

Study of synthesis gas composition,exergy assessment,and multi-criteria decision-making analysis of fluidized bed gasifier

A system based a fluidized bed gasifier with steam as a gasifying agent is investigated in details. Comparing the synthesis of gas compositions with experimental data available in the literature is used to validate the model. The synthesis of gas composition and efficiencies of the system is investigated respect to different biomasses considered as gasification fuels. The results indicate that the molar fractions of hydrogen and carbon dioxide are increased and the molar fraction of carbon monoxide is reduced with steam to biomass ratio (STBR). The hydrogen and cold gas efficiencies are improved with decreasing STBR. Hydrogen, cold gas, and exergy efficiencies are enhanced with temperature. The results illuminate that pine sawdust and straw have the highest hydrogen production and legume straw produces the lowest CO molar fraction. Straw has the highest hydrogen efficiency, eucalyptus and straw have the highest cold gas efficiency, and eucalyptus has the highest exergy efficiency. A systematical analytical hierarchy process (AHP)/technique for order preferences by similarity to ideal solution (TOPSIS) couple method are utilized to select the best alternative. The results illuminate that eucalyptus, straw, and pine sawdust are the best candidates, respectively as gasification fuel based on the considered criteria.     

The production of synthetic natural gas (SNG): A comparison of three wood gasification systems for energy balance and overall efficiency

The production of Synthetic Natural Gas from biomass (Bio-SNG) by gasification and upgrading of the gas is an attractive option to reduce CO₂ emissions and replace declining fossil natural gas reserves. Production of energy from biomass is approximately CO₂ neutral. Production of Bio-SNG can even be CO₂ negative, since in the final upgrading step, part of the biomass carbon is removed as CO₂, which can be stored. The use of biomass for CO₂ reduction will increase the biomass demand and therefore will increase the price of biomass. Consequently, a high overall efficiency is a prerequisite for any biomass conversion process. Various biomass gasification technologies are suitable to produce SNG. The present article contains an analysis of the Bio-SNG process efficiency that can be obtained using three different gasification technologies and associated gas cleaning and methanation equipment. These technologies are: 1) Entrained Flow, 2) Circulating Fluidized Bed and 3) Allothermal or Indirect gasification. The aim of this work is to identify the gasification route with the highest process efficiency from biomass to SNG and to quantify the differences in overall efficiency. Aspen Plus^® was used as modeling tool. The heat and mass balances are based on experimental data from literature and our own experience.Overall efficiency to SNG is highest for Allothermal gasification. The net overall efficiencies on LHV basis, including electricity consumption and pre-treatment but excluding transport of biomass are 54% for Entrained Flow, 58% for CFB and 67% for Allothermal gasification. Because of the significantly higher efficiency to SNG for the route via Allothermal gasification, ECN is working on the further development of Allothermal gasification. ECN has built and tested a 30 kW_th lab scale gasifier connected to a gas cleaning test rig and methanation unit and presently is building a 0.8 MWth pilot plant, called Milena, which will be connected to the existing pilot scale gas cleaning.