A coal rib monitoring study in a room-and-pillar retreat mine

The National Institute for Occupational Safety and Health(NIOSH) conducted a comprehensive monitoring program in a room-and-pillar mine located in Southern Virginia. The deformation and the stress change in an instrumented pillar were monitored during the progress of pillar retreat mining at two sites of different geological conditions and depths of cover. The main objectives of the monitoring program were to better understand the stress transfer and load shedding on coal pillars and to quantify the rib deformation due to pillar retreat mining; and to examine the effect of rib geology and overburden depth on coal rib performance. The instrumentation at both sites included pull-out tests to measure the anchorage capacity of rib bolts, load cells mounted on rib bolts to monitor the induced loads in the bolts, borehole pressure cells(BPCs) installed at various depths in the study pillar to measure the change in vertical pressure within the pillar, and roof and rib extensometers installed to quantify the vertical displacement of the roof and the horizontal displacement of the rib that would occur during the retreat mining process.The outcome from the monitoring program provides insight into coal pillar rib support optimization at various depths and geological conditions. Also, this study contributes to the NIOSH rib support database in U.S coal mines and provides essential data for rib support design.     

Rib stability:A way forward for safe coal extraction in India

Ensuring rib stability during pillar extraction is of prime importance in bord and pillar(BP) method of underground coal mining with caving. Rib stability has been assessed here by way of assessing factor of safety(FOS), a ratio of the strength of rib to stress on it. Earlier formulations for rib stability when applied to case studies gave very low FOS value suggesting significant ground control problems, which were contrary to the field observations. This has necessitated the need to revisit the concept of rib stability. The stress coming on the rib is estimated with the use of numerical modeling technique using the FLAC~(3D) software. The methodology of assessing rib-stability with the help of suggested rib-strength formulation has been validated at eight Indian coal mines. The outcome of this study finds relevance and importance in ensuring underground coal liquidation with improved safety and conservation.     

Geotechnical considerations for concurrent pillar recovery in close-distance multiple seams

Room-and-pillar mining with pillar recovery has historically been associated with more than 25% of all ground fall fatalities in underground coal mines in the United States.The risk of ground falls during pillar recovery increases in multiple-seam mining conditions.The hazards associated with pillar recovery in multiple-seam mining include roof cutters, roof falls, rib rolls, coal outbursts, and floor heave.When pillar recovery is planned in multiple seams, it is critical to properly design the mining sequence and panel layout to minimize potential seam interaction.This paper addresses geotechnical considerations for concurrent pillar recovery in two coal seams with 21 m of interburden under about 305 m of depth of cover.The study finds that, for interburden thickness of 21 m, the multiple-seam mining influence zone in the lower seam is directly under the barrier pillar within about 30 m from the gob edge of the upper seam.The peak stress in the interburden transfers down at an angle of approximately 20°away from the gob, and the entries and crosscuts in the influence zone are subjected to elevated stress during development and retreat.The study also suggests that, for full pillar recovery in close-distance multiple-seam scenarios,it is optimal to superimpose the gobs in both seams, but it is not necessary to superimpose the pillars.If the entries and/or crosscuts in the lower seam are developed outside the gob line of the upper seam,additional roof and rib support needs to be considered to account for the elevated stress in the multiple-seam influence zone.     

Preventing roof fall fatalities during pillar recovery: A ground control success story

For decades, pillar recovery accounted for a quarter of all roof fall fatalities in underground coal mines.Studies showed that a miner on a pillar recovery section was at least three times more likely to be killed by a roof fall than other coal miners. Since 2007, however, there has been just one fatal roof fall on a pillar line. This paper describes the process that resulted in this historic achievement. It covers both the key research findings and the ways in which those insights, beginning in the early 2000 s, were implemented in mining practice. One key finding was that safe pillar recovery requires both global and local stability.Global stability is addressed primarily through proper pillar design, and became a major focus after the2007 Crandall Canyon mine disaster. But the most significant improvements resulted from detailed studies that showed that local stability, defined as roof control in the immediate work area, could be achieved with three interventions:(1) leaving an engineered final stump, rather than extracting the entire pillar,(2) enhancing roof bolt support, particularly in intersections, and(3) increasing the use of mobile roof supports(MRS). A final component was an emphasis on better management of pillar recovery operations.This included a focus on worker positioning, as well as on the pillar and lift sequences, MRS operations,and hazard identification. As retreat mines have incorporated these elements into their roof control plans,it has become clear that pillar recovery is not ‘‘inherently unsafe." The paper concludes with a discussion of the challenges that remain, including the problems of rib falls and coal bursts.     

The current perspective of the PA 1957 gas well pillar study and its implications for longwall gas well pillars

Many states rely upon the Pennsylvania 1957 Gas Well Pillar Study to evaluate the coal barrier surrounding gas wells. The study included 77 gas well failure cases that occurred in the Pittsburgh and Freeport coal seams over a 25-year span. At the time, coal was mined using the room-and-pillar mining method with full or partial pillar recovery, and square or rectangle pillars surrounding the gas wells were left to protect the wells. The study provided guidelines for pillar sizes under different overburden depths up to213 m(700 ft). The 1957 study has also been used to determine gas well pillar sizes in longwall mines since longwall mining began in the 1970 s. The original study was developed for room-and-pillar mining and could be applied to gas wells in longwall chain pillars under shallow cover. However, under deep cover, severe deformations in gas wells have occurred in longwall chain pillars. Presently, with a better understanding of coal pillar mechanics, new insight into subsidence movements induced by retreat mining, and advances in numerical modeling, it has become both critically important and feasible to evaluate the adequacy of the 1957 study for longwall gas well pillars. In this paper, the data from the 1957 study is analyzed from a new perspective by considering various factors, including overburden depth, failure location, failure time, pillar safety factor(SF), and floor pressure. The pillar SF and floor pressure are calculated by considering abutment pressure induced by full pillar recovery. A statistical analysis is performed to find correlations between various factors and helps identify the most significant factors for the stability of gas wells influenced by retreat mining. Through analyzing the data from the 1957 study, the guidelines for gas well pillars in the 1957 study are evaluated for their adequacy for roomand-pillar mining and their applicability to longwall mining. Numerical modeling is used to model the stability of gas wells by quantifying the mining-induced stresses in gas well casings. Results of this study indicate that the guidelines in the 1957 study may be appropriate for pillars protecting conventional gas wells in both room-and-pillar mining and longwall mining under overburden depths up to 213 m(700 ft),but may not be sufficient for protective pillars under deep cover. The current evaluation of the 1957 study provides not only insights about potential gas well failures caused by retreat mining but also implications for what critical considerations should be taken into account to protect gas wells in longwall mining.     

Preliminary rib support requirements for solid coal ribs using a coal pillar rib rating(CPRR)

Researchers from the National Institute for Occupational Safety and Health(NIOSH) are developing a coal pillar rib rating(CPRR) technique to measure the integrity of coal ribs. The CPRR characterizes the rib composition and evaluates its impact on the inherent stability of the coal ribs. The CPRR utilizes four parameters: rib homogeneity, bedding condition, face cleat orientation with respect to entry direction,and rib height. All these parameters are measurable in the field. A rib data collecting procedure and a simple sheet to calculate the CPRR were developed. The developed CPRR can be used as a rib quality mapping tool in underground coal mines and to determine the potential of local rib instabilities and support requirements associated with overburden depth. CPRR calculations were conducted for 22 surveyed solid coal ribs, mainly composed of coal units. Based on this study, the rib performance was classified into four categories. A preliminary minimum primary rib support density(PRSD) line was obtained from these surveyed cases. Two sample cases are presented that illustrate the data collection form and CPRR calculations.     

Loading characteristics of mechanical rib bolts determined through testing and numerical modeling

Underground coal mines use mechanical bolts in addition to other types of bolts to control the rib deformation and to stabilize the yielded coal ribs. Limited research has been conducted to understand the performance of the mechanical bolts in coal ribs. Researchers from the National Institute for Occupational Safety and Health(NIOSH) conducted this work to understand the loading characteristics of mechanical bolts(stiffness and capacity) installed in coal ribs at five underground coal mines. Standard pull-out tests were performed in this study to define the loading characteristics of mechanical rib bolts. Different installation torques were applied to the tested bolts based on the strength of the coal seam. A typical tri-linear load-deformation response for mechanical bolts was obtained from these tests. It was found that the anchorage capacity depended mainly on the coal strength. Guidelines for modeling mechanical bolts have been developed using the tri-linear load-deformation response. The outcome of this research provides essential data for rib support design.     

Mechanics of rib deformation—Observations and monitoring in Australian coal mines

The risk of fatalities from rib failure is still prevalent in the coal mining industry. This risk has prompted further research to be conducted on rib deformation in order to understand the mechanisms of rib failure, with the long-term objective being to improve rib support design. This paper presents the results of ACARP research project C25057, which investigated the mechanics and drivers of rib failure. The results of rib deformation monitoring at three different mines in Australia provide rib deformation characteristics for overburden depths ranging from 160 to 530 m. Monitoring includes deformation during development drivage conditions and during the longwall retreat abutment stress environment. The rib deformation monitoring covered three different seams: the Goonyella Middle Seam, Ulan Seam, and Bulli Seam in the Bowen Basin, Western Coalfield, and Southern Coalfield, respectively. The observed mechanisms driving the rib deformation ranged from bedding shear failure along weak claystone bands to vertical shear fractures to kinematic failures driven by shear failure dilation. The variation in mechanisms of rib failure, together with the seemingly consistent method of rib support design, prompts the question: what exactly is the role of rib support?     

A study of mining fatalities and coal price variation

It has long been postulated that a relationship exists between commodity price cycles and fatalities in the mining industry. Previous studies have found only weak correlations in this area. This study analyses the fatalities recorded in coal mines over the period 1985–2016 in the State of Queensland as a function of thermal coal price variation. The study finds that the relationship between fatalities and coal prices is not linear. One to two fatalities occur in most years independent of the thermal coal price. When the price of coal falls below AUD 55/tonne(non-inflation adjusted), the likelihood of an incident involving multiple fatalities increases. The probability can be estimated at 2 in 18 events(equivalent to 11%). This paper postulates that in difficult economic times, mining companies react by downsizing direct employees. If not carefully managed, this can result in loss of knowledge around safety systems, and reduced effectiveness of safety supervision. Because of labour cost advantages, some jobs previously undertaken by direct employees will be replaced by contractors. Increased contractor numbers contribute to increased risk of fatalities occurring, as contractors are over-represented in accident categories involving vehicle accidents, tire handling and crushing incidents. Mine inspectorates, mining, and mining contractor companies need to be especially vigilant to enforce health and safety management systems during periods of low coal prices.     

Mechanics of rib spalling of high coal walls under fully-mechanized mining

In order tO solve the problem of rib spalling of high coal walls in fully-mechanized (HCWFM) mines, we used the principle of damage mechanics to analyze coal wall rib spalling. The results show that coal wall rib spalling is, to a certain degree, a macro-performance of the development of micro-cracks. We built a mechanical model to simulate the damage to the front of coal walls, carried out theoretical calculations of the damage parameters, analyzed the effect of mining height, original cracks, seam strength, horizontal stress, vertical displacement of the coal walls and other parameters on coal wall rib spalling,which conform well with the results of our field measurements and numerical simulation. The key to control coal wall rib spalling is to control the development of cracks in coal walls. Accelerating the speed of advancing the working face, improving the setting load of support and the horizontal force of the guard board, strengthening coal walls and other technical measures can effectively reduce the degree of damage to the coal walls and control coal wall rib spalling at HCWFMVl faces.     

Effect of bolt rib spacing on load transfer mechanism

Rock bolting has firmly used as the coal mine roof reinforcement in underground coal mine. The bolting effect of fully grouted rebar bolt is closely related to the bolt surface profile. This paper provides an experimental study to confirm that bolt rib internal length has great influence on bolting effect. Pull-out tests were conducted using rebar bolt with different rib spacings of 12, 24, 36 and 48 mm representatively from steel tube and from concrete. Results show that peak load increases 25.3% for bolt with large rib spacing. For pull out using concrete block, the increment of peak load between large and small rib spacing is not significant, but the bolt with large rib spacing has great absorption of deformational energy than small rib spacing bolt. This study provides experimental evidence towards optimum design of rock bolt for understand coal mining industry.     

Longwall mining under gateroads and gobs of abandoned small mine

Due to the use of outdated mining technology or room and pillar mining process in small coal mines, the coal recovery ratio is only 10–25%. In many regions of China, the damage area caused by the small coal mines amounted to nearly one hundred square kilometers. Therefore, special mining techniques must be taken to reclaim the wasted resource in disturbed coal areas. This paper focuses on the different mining methods by analyzing the longwall panel layout and abandoned gateroad(AG) distribution in the abandoned area of Cuijiazhai coal mine in northwestern China. On the basis of three-dimensional geological model, FLAC3 D numerical simulation was employed. The abutment pressure distribution was simulated when the panel face passed through the disturbed areas. The proper angle of the inclined face was analyzed when the panel face passed through the abandoned gateroads. The results show that the head end of the face should be 13–20 m ahead of the tail end. The pillars on both sides of abandoned gateroads had not been damaged at the same time, and no large-area stress concentration occured above the main roof.Therefore, the coal reserves of disturbed areas can be successfully recovered by using underground longwall mining.     

A practical application of photogrammetry to performing rib characterization measurements in an underground coal mine using a DSLR camera

Understanding coal mine rib behavior is important for inferring pillar loading conditions as well as ensuring the safety of miners who are regularly exposed to ribs. Due to the variability in the geometry of underground openings and ground behavior, point measurements often fail to capture the true movement of mine workings. Photogrammetry is a potentially fast, cheap, and precise supplemental measurement tool in comparison to extensometers, tape measures, or laser range meters, but its application in underground coal has been limited. The practical use of photogrammetry was tested at the Safety Research Coal Mine, National Institute for Occupational Safety and Health(NIOSH). A commercially available, digital single-lens reflex(DSLR) camera was used to perform the photogrammetric surveys for the experiment. Several experiments were performed using different lighting conditions, distances to subject,camera settings, and photograph overlaps, with results summarized as follows: the lighting method was found to be insignificant if the scene was appropriately illuminated. It was found that the distance to the subject has a minimal impact on result accuracy, and that camera settings have a significant impact on the photogrammetric quality of images. An increasing photograph resolution was preferable when measuring plane orientations; otherwise a high point cloud density would likely be excessive. Focal ratio(F-stop) changes affect the depth of field and image quality in situations where multiple angles are necessary to survey cleat orientations. Photograph overlap is very important to proper three-dimensional reconstruction, and at least 60% overlap between photograph pairs is ideal to avoid unnecessary post-processing. The suggestions and guidelines proposed are designed to increase the quality of photogrammetry inputs and outputs as well as minimize processing time, and serve as a starting point for an underground coal photogrammetry study.     

Using LaModel to analyze coal bumps

Coal bumps have long been a safety hazard in coal mines, and even after decades of research, the exact mechanics that cause coal bumps are still not well understood. Therefore, coal bumps are still difficult to predict and control. The LaModel program has a long history of being used to effectively analyze displacements and stresses in coal mines, and with the recent addition of energy release and local mine stiffness calculations, the LaModel program now has greatly increased capabilities for evaluating coal bump potential. This paper presents three recent case histories where coal stress, pillar safety factor, energy release rate and local mine stiffness calculations in LaModel were used to evaluate the pillar plan and cut sequencing that were associated with a number of bumps. The first case history is a longwall mine where a simple stress analysis was used to help determine the limiting depth for safely mining in bump-prone ground. The second case history is a room-and-pillar retreat mine where the LaModel analysis is used to help optimize the pillar extraction sequencing in order to minimize the frequent pillar line bumps. The third case history is the Crandall Canyon mine where an initial bump and then a massive pillar collapse/bump which killed 6 miners is extensively back-analyzed. In these case histories, the calculation tools in LaModel are ultimately shown to be very effective for analyzing various aspects of the bump problem, and in the conclusions, a number of critical insights into the practical calculation of mine failure and stability developed as a result of this research are presented.     

河北省煤矿区瓦斯赋存构造控制

通过对河北省7个煤与瓦斯突出矿井、12个高瓦斯矿井、32个低瓦斯矿井煤矿区瓦斯地质特征的研究,提出了河北省瓦斯赋存构造逐级控制理论,华北板块构造控制河北省瓦斯分布,区域构造控制各矿区瓦斯分布,矿井构造控制采区、采面瓦斯.厘定出开平煤田北西翼高突带、下花园八宝山高突带、邯邢煤田鼓山东侧深部高瓦斯带和兴隆-宽城-松树台高瓦斯带4个高瓦斯带.研究表明:河北省内煤矿区高突瓦斯矿井的分布受控于EW向燕山褶皱带和NNE太行山构造带两大构造带,具有分带特征,太行山东麓的瓦斯由于深大断裂和地下水的控制而呈现"西低东高,南小北大"的态势,燕山褶皱带受燕山期NW-SE向水平挤压作用发育有逆冲推覆构造,密集发育的逆断层造成煤层叠瓦式分布有利于瓦斯的保存,80%矿井含煤地层集中在石炭二叠系,石炭二叠系瓦斯突出危险性要比侏罗系煤层大.     

Analysis of coal pillar stability(ACPS): A new generation of pillar design software

Thirty years ago, the analysis of longwall pillar stability(ALPS) inaugurated a new era in coal pillar design.ALPS was the first empirical pillar design technique to consider the abutment loads that arise from full extraction, and the first to be calibrated using an extensive database of longwall mining case histories.ALPS was followed by the analysis of retreat mining stability(ARMPS) and the analysis of multiple seam stability(AMSS). These methods incorporated other innovations, including the coal mine roof rating(CMRR), the Mark-Bieniawski pillar strength formula, and the pressure arch loading model. They also built upon ever larger case history databases and employed more sophisticated statistical methods.Today, these empirical methods are used in nearly every underground coal mine in the US. However,the piecemeal manner in which these methods have evolved resulted in some weaknesses. For example,in certain situations, it may not be obvious which program is the best to use. Other times the results from the different programs are not entirely consistent with each other. The programs have also not been updated for several years, and some changes were necessary to keep pace with new developments in mining practice. The analysis of coal pillar stability(ACPS) now integrates all three of the older software packages into a single pillar design framework. ACPS also incorporates the latest research findings in the field of pillar design, including an expanded multiple seam case history data base and a new method to evaluate room and pillar panels containing multiple rows of pillars left in place during pillar recovery.ACPS also includes updated guidance and warnings for users and features upgraded help files and graphics.     

煤矿开采沉陷有效控制的新途径

开采沉陷是造成矿区环境地质灾害的直接根源，有效控制和减轻地面沉陷程度是减轻或避免开采沉陷环境灾害的根本之路，针对这一问题，分析了充填开采、条带开采和覆岩离层注浆岩层控制技术的优缺点，根据荷载置换原理，提出了“条带开采一注浆充填固结采空区—剩余条带开采”的三步法(二次条带式)开采沉陷控制的新思路，进行了三步法开采沉陷控制的可行性研究，初步分析表明，采用三步法开采可以实现对岩层移动和地表沉陷的有效控制，地表下沉系数可控制在0．25左右，煤炭采出率可达到80％～90％，可基本实现地面建筑物不搬迁和大幅度减轻土地塌陷灾害。     

Developing coal burst propensity index method for Australian coal mines

Coal burst is the violent failure of overstressed coal, and it is often accompanied by sound, coal ejection and seismic events. It is subsequently recognized as a serious safety risk of Australia after double fatalities coal burst happened at Austar Coal Mine. Considering the increasing trend of coal burst severity and frequency with mining depth, it is an urgent task to develop the coal burst risk assessment methods for Australia underground coal mines. Coal burst propensity index method is a widely used method of burst risk evaluation of coal as it is summed up from the coal burst research and practice of many countries.This paper presents the experimental and theoretical research of coal burst propensity index method for coal burst risk assessment in Australia. The definition of four indexes including elastic strain energy index(W_(ET)), bursting energy index(K_E), dynamic failure time(DT) and uniaxial compression strength(RC)is introduced in the first part. Then, the standard laboratory test process and test parameter of coal burst propensity index is presented. DT test is conducted with 0.3 mm/min displacement control loading rate while other test is with 0.5 mm/min. Besides, modified data processing and risk classification method of test are proposed. Differentiate analysis of stress-strain curve is adopted in the data processing of DT and KEindex. A four level risk classification form of burst risk is recommended for Australian underground coal mines. Finally, two likely improvement methods of W_(ET) test, including volumetric strain indicator method and theoretical calculation method, are discussed.     

Layout and support technology of entry for pillar face

In order to improve the recovery rate of coal, some mines have begun to recover the residual protective pillars in the form of short wall faces. However, it is difficult to control stability of the haulage entry and the ventilating entry under the mining influences of the pillar face and the two side faces. Thus the 4311 face, which was designed to recover the 57 m wide residual protective pillar in Guojiashan Coal Mine,was taken as engineering background. Distribution law of stress and plastic zone in the residual protective pillar was analyzed using the numerical simulation. Then the gob-side entry driving technology was proposed to layout the entries for the pillar face. Based on the analysis of stress distribution and deformation characteristics of surrounding rocks in gob-side entry driving with different width of narrow pillars, the width of the narrow pillar of the entries in the 4311 face was decided to be 4 m. In order to control stability of the gob-side entry driving, the mechanical model of the main roof was established and deformation characteristic of surrounding rock was analyzed. Then the bolt support technology with high strength and high pre-tightening force was proposed for entry support. Especially, the hydraulic expansion bolts were used to support the narrow pillar rib. The engineering results show that the width of the narrow pillar is reasonable and the entry support technology is effective. The research achievement can provide some references to pillar recovery for other coal mines.     

Unanticipated multiple seam stresses from pillar systems behaving as pseudo gob–case histories

Underground coal mining in the U.S. is conducted in numerous regions where previous workings exist above and/or below an actively mined seam. Miners know that overlying or underlying fully extracted coal areas, also known as gob regions, can result in abutment stresses that affect the active mining. If there was no full extraction, and the past mining consists entirely of intact pillars, the stresses on the active seam are usually minimal. However, experience has shown that in some situations there has been sufficient yielding in overlying or underlying pillar systems to cause stress transfer to the adjoining larger pillars or barriers, which in turn, transfer significant stresses onto the workings of the active seam. In other words, the overlying or underlying pillar system behaves as a ‘‘pseudo gob." The presence of a pseudo gob is often unexpected, and the consequences can be severe. This paper presents several case histories, summarized briefly below, that illustrate pseudo gob phenomenon:(1) pillar rib degradation at a West Virginia mine at 335 m depth that contributed to a rib roll fatality,(2) pillar rib deterioration at a Western Kentucky mine at 175 m depth that required pillar size adjustment and installation of supplemental bolting,(3) roof deterioration at an eastern Kentucky mine at 400 m depth that stopped mine advance and required redirecting the section development,(4) coal burst on development at an eastern Kentucky mine at 520 m depth that had no nearby pillar recovery, and(5) coal burst on development at a West Virginia mine at the relatively shallow depth of 335 m that also had no nearby pillar recovery. The paper provides guidance so that when an operation encounters a potential pseudo gob stress interaction the hazard can be mitigated based on an understanding of the mechanism encountered.