High activity PtRu/C catalysts synthesized by a modified impregnation method for methanol electro-oxidation

A modified impregnation method was used to prepare highly dispersive carbon-supported PtRu catalyst (PtRu/C). Two modifications to the conventional impregnation method were performed: one was to precipitate the precursors ((NH₄)₂PtCl₆ and Ru(OH)₃) on the carbon support before metal reduction; the other was to add a buffer into the synthetic solution to stabilize the pH. The prepared catalyst showed a much higher activity for methanol electro-oxidation than a catalyst prepared by the conventional impregnation method, even higher than that of current commercially available, state-of-the-art catalysts. The morphology of the prepared catalyst was characterized using TEM and XRD measurements to determine particle sizes, alloying degree, and lattice parameters. Electrochemical methods were also used to ascertain the electrochemical active surface area and the specific activity of the catalyst. Based on XPS measurements, the high activity of this catalyst was found to originate from both metallic Ru (Ru⁰) and hydrous ruthenium oxides (RuO_xH_y) species on the catalyst surface. However, RuO_xH_y was found to be more active than metallic Ru. In addition, the anhydrous ruthenium oxide (RuO₂) species on the catalyst surface was found to be less active.     

Preparation of supported PtRu/C electrocatalyst for direct methanol fuel cells

In this work, high-surface supported PtRu/C were prepared with Ru(NO)(NO₃)₃ and [Pt(H₂NCH₂CH₂NH₂)₂]Cl₂ as the precursors and hydrogen as a reducing agent. XRD and TEM analyses showed that the PtRu/C catalysts with different loadings possessed small and homogeneous metal particles. Even at high metal loading (40 wt.% Pt, 20 wt.% Ru) the mean metal particle size is less than 4 nm. Meanwhile, the calculated Pt crystalline lattice parameter and Pt (2 2 0) peak position indicated that the geometric structure of Pt was modified by Ru atoms. Among the prepared catalysts, the lattice parameter of 40-20 wt.% PtRu/C contract most. Cyclic voltammetry (CV), chronoamperometry (CA), CO stripping and single direct methanol fuel cell tests jointly suggested that the 40-20 wt.% PtRu/C catalyst has the highest electrochemical activity for methanol oxidation.     

Effect of electrochemical polarization of PtRu/C catalysts on methanol electrooxidation

To determine the influence of electrochemical polarization of PtRu/C catalysts on methanol electrooxidation, this work investigated methanol electrooxidation on as received and different electrochemically polarized PtRu/C catalysts. Thermogravimetric analysis (TGA) and X-ray diffraction (XRD) were used to characterize the redox state of PtRu/C after different electrochemical polarization. The methanol electrooxidation activity was measured by cyclic voltammetry (CV), Tafel steady state plot and electrochemical impedance spectroscopy (EIS). The results indicate that the metallic state Pt⁰Ru⁰ can be formed during cathodic polarization and contribute to electrooxidation of methanol, while the formation of inactive ruthenium oxides during anodic polarization cause the negative effect on methanol electrooxidation. Different Tafel slopes and impedance behaviors in different potential regions also reveal a change of the mechanism and rate-determining step in methanol electrooxidation with increasing potentials. The kinetic analysis from Tafel plots and EIS reveal that at low potentials indicate the splitting of the first CH bond of CH₃OH molecule with the first electron transfer is rate-determining step. However, at higher potentials, the oxidation reaction of adsorbed intermediate CO_ads becomes rate-determining step.     

Enhanced methanol electro-oxidation activity of PtRu catalysts supported on heteroatom-doped carbon

A typical heteroatom (nitrogen)-doped carbon materials were successfully synthesized through the carbonization of a hybrid containing traditional carbon black covered by in situ polymerized polyaniline. The nitrogen content onto carbon can be adjusted up to 5.1 at.% by changing the coverage of polyaniline. The effects of nitrogen doping on the surface physical and electrochemical properties of carbon were studied using XPS, XRD and HRTEM, as well as CV and EIS techniques. With increasing nitrogen doping, the carbon structure became more compact, showing curvatures and dislocations in the graphene stacking. The nitrogen-doped carbon also exhibited a higher accessible surface area in electrochemical reactions, and a lower charge transfer resistance at the carbon/electrolyte interface. Moreover, to investigate the influence of nitrogen doping on the electrocatalytic activity of the PtRu/C catalyst, comparisons in CO stripping and methanol oxidation were carried out on PtRu catalysts supported by non-doped and nitrogen-doped carbon. Since the promotional roles of nitrogen doping, including the high electrochemically accessible surface area, the richness of the disordered nanostructures and defects, and the high electron density on N-doped carbon supports, contribute to the synthesis of well-dispersed PtRu particles with high Pt utilization and stronger metal-support interactions, an enhanced catalytic activity for methanol oxidation was obtained in the case of the PtRu/N-C catalyst in comparison with the traditional PtRu/C catalyst.     

Co-catalytic effect of Ni in the methanol electro-oxidation on Pt-Ru/C catalyst for direct methanol fuel cell

This research is aimed to improve the utilization and activity of anodic catalysts, thus to lower the contents of noble metals loading in anodes for methanol electro-oxidation. The direct methanol fuel cell anodic catalysts, Pt-Ru-Ni/C and Pt-Ru/C, were prepared by chemical reduction method. Their performances were tested by using a glassy carbon working electrode through cyclic voltammetric curves, chronoamperometric curves and half-cell measurement in a solution of 0.5 mol/L CH₃OH and 0.5 mol/L H₂SO₄. The composition of the Pt-Ru-Ni and Pt-Ru surface particles were determined by EDAX analysis. The particle size and lattice parameter of the catalysts were determined by means of X-ray diffraction (XRD). XRD analysis showed that both of the catalysts exhibited face-centered cubic structures and had smaller lattice parameters than Pt-alone catalyst. Their sizes are small, about 4.5 nm. No significant differences in the methanol electro-oxidation on both electrodes were found by using cyclic voltammetry, especially regarding the onset potential for methanol electro-oxidation. The electrochemically active-specific areas of the Pt-Ru-Ni/C and Pt-Ru/C catalysts are almost the same. But, the catalytic activity of the Pt-Ru-Ni/C catalyst is higher for methanol electro-oxidation than that of the Pt-Ru/C catalyst. Its tolerance performance to CO formed as one of the intermediates of methanol electro-oxidation is better than that of the Pt-Ru/C catalyst.     

Preparation and characterization of a PtRu/C nanocatalyst for direct methanol fuel cells

PtRu/C nanocatalysts were prepared by changing the molar ratio of citric acid to platinum and ruthenium metal salts (CA:PtRu) from 1:1, 2:1, 3:1 to 4:1 using sodium borohydride as a reducing agent. Transmission electron microscopy analysis indicated that well-dispersed smaller PtRu particles (2.6 nm) were obtained when the molar ratio was maintained at 1:1. X-ray diffraction analysis confirmed the formation of PtRu alloy; the atomic percentage of the alloy analyzed by the energy dispersive X-ray spectrum indicated an enrichment of Pt in the nanocatalyst. X-ray photoelectron spectroscopy measurements revealed that 83.34% of Pt and 79.54% of Ru were present in their metallic states. Both the linear sweep voltammetry and chronoamperometric results demonstrated that the 1:1 molar ratio catalyst exhibited a higher methanol oxidation current and a lower poisoning rate among all the other molar ratios catalysts. The CO stripping voltammetry studies showed that the E-TEK catalyst had a relatively higher CO oxidation current than did the 1:1 molar ratio catalyst. Testing of the PtRu/C catalysts at the anode of a direct methanol fuel cell (DMFC) indicated that the in-house PtRu/C nanocatalyst gave a slightly higher performance than did the E-TEK catalyst.     

Highly active PtRu catalysts supported on carbon nanotubes prepared by modified impregnation method for methanol electro-oxidation

A simple and rapid synthesis method (denoted as modified impregnation method, MI) for PtRu/CNTs (MI) and PtRu/C (MI) was presented. PtRu/CNTs (MI) and PtRu/C (MI) catalysts were characterized by transmission electron microscopy (TEM) and X-ray diffractometry. It was shown that Pt-Ru particles with small average size (2.7 nm) were uniformly dispersed on carbon supports (carbon nanotubes and carbon black) and displayed the characteristic diffraction peaks of Pt face-centered cubic structure. Cyclic voltammetry and chronoamperometry showed that the Pt-Ru/CNTs (MI) catalyst exhibited better methanol oxidation activities than Pt-Ru/C (MI) catalyst and commercial Pt-Ru/C (E-TEK) catalyst. The single cells with Pt-Ru/CNTs (MI) catalyst exhibited a power density of 61 mW/cm², about 27% higher than those single cells with commercial Pt-Ru/C (E-TEK) catalyst.     

Effect of heat treatment on the performance of TiO2-Pt/CNT catalysts for methanol electro-oxidation

TiO₂-Pt/CNT catalysts before and after heat treatment were prepared. Their catalytic activities for methanol and CO electro-oxidation were studied in detail. The results showed that the proper amount of hydrous TiO₂ in TiO₂-Pt/CNTs (e.g. heated at 200 °C for 2 h) was favorable for enhancing the catalytic activity of Pt/CNTs, which provided evidence for bi-functional mechanism. The studies on the catalysts with different TiO₂/Pt molar ratio displayed that the optimum molar ratio varied with the increase of heat treatment temperature. It was found that the optimum molar ratio of TiO₂/Pt was at 1:2 for the catalysts without heat treatment and was at 1:1 for the catalysts by heat treatment at 500 °C. This fact was ascribed to the difference in compact degree between TiO₂ and Pt/CNTs before and after heat treatment. Considering the influence of heating temperature, it was found that TiO₂-Pt/CNT catalyst heated at 200 °C for 2 h had better catalytic activity for methanol oxidation.     

Comparison of different promotion effect of PtRu/C and PtSn/C electrocatalysts for ethanol electro-oxidation

Well dispersed PtSn/C, PtRu/C and Pt/C electrocatalysts were synthesized by a modified polyol process and characterized by X-ray diffraction (XRD), transmission electron microscope (TEM) and inductively coupled plasma-atomic emission spectrometry techniques. XRD patterns show that Ru induces the contraction of Pt lattice parameter while Sn makes the Pt crystal lattice extended. Ethanol oxidation activities on the catalysts were studied via cyclic voltammetry (CV) and chronoamperometry (CA) methods at room temperature. It is found that the electrode potential plays an important role in the electrochemical behavior of ethanol oxidation on PtRu/C and PtSn/C catalysts. In the lower potential region, PtSn/C possesses higher performance for ethanol oxidation, while in the higher potential region PtRu/C is more active. The different promotion effects of PtSn/C and PtRu/C to ethanol oxidation can be explained by the structural effect and modified bi-functional mechanism in different potential region. Single cell test of a direct ethanol fuel cell (DEFC) was also carried out to elucidate the promotion effect of PtRu/C and PtSn/C catalysts on the ethanol oxidation at 90 °C.     

Effect of reduction conditions on electrocatalytic activity of a ternary PtNiCr/C catalyst for methanol electro-oxidation

The effect of reduction conditions on a Pt₂₈Ni₃₆Cr₃₆/C catalyst was investigated by using two different reduction methods: hydrogen reduction and NaBH₄ reduction. In hydrogen reduced catalysts, dissolution of metallic Ni and Cr was observed during cyclic voltammetry (CV) tests, and a larger amount of Ni and Cr was dissolved when reduced at higher temperatures. For methanol electro-oxidation, the highest specific current density of 1.70 A m⁻² at 600 s of the chronoamperometry tests was observed in the catalyst reduced at 300 °C, which was ∼24 times that of a Pt/C catalyst (0.0685 A m⁻²). In NaBH₄ reduced catalysts, formation of an amorphous phase and a more Pt-rich surface was observed in X-ray diffraction and CV results, respectively, with increasing amounts of NaBH₄. When reduced by 50 times of the stoichiometric amount of NaBH₄, the PtNiCr/C catalyst (PtNiCr-50t) showed a current density of 34.1 A g_{noble metal}⁻¹, which was 81% higher than the 18.8 A g_{noble metal}⁻¹ value of a PtRu/C catalyst at 600 s of the chronoamperometry tests. After 13 h of chronoamperometry testing, the activity of the PtNiCr-50t (15.0 A g_{noble metal}⁻¹) was 110% higher than the PtRu/C catalyst (7.15 A g_{noble metal}⁻¹). The PtNiCr/C catalyst shows promise as a Ru-free methanol oxidation catalyst.     

Electro-oxidation of ethylene glycol on PtRu/C and PtSn/C electrocatalysts prepared by alcohol-reduction process

PtRu/C and PtSn/C electrocatalysts were prepared by the alcohol-reduction process with different atomic ratios. The electrocatalysts were characterized by EDAX, XRD, TEM and cyclic voltammetry and the electro-oxidation of ethylene glycol was studied by cyclic voltammetry and chronoamperometry using the thin porous coating technique. PtRu/C and PtSn/C electrocatalysts were found to be active for ethylene glycol oxidation, which starts at lower potentials by increasing the ruthenium and tin content. In the region of interest for direct alcohol fuel cell applications PtSn/C electrocatalysts were more active than PtRu/C electrocatalysts.     

Polyol synthesis of highly active PtRu/C catalyst with high metal loading

Highly loaded PtRu/C catalyst with high activity toward methanol electrooxidation was synthesized via a modified polyol process. XRD patterns indicated that the prepared catalyst was highly alloyed and TEM results showed that the metal nanoparticles were small and uniformly distributed on the carbon support despite the high metal loading. EDX results suggested that the two metals distributed uniformly in the catalyst. Electrochemical characterization and single cell test jointly showed that the prepared 40-20 wt.%PtRu/C catalyst possessed high activity toward methanol electrooxidation.     

Ethylene diamine-grafted carbon nanotubes: A promising catalyst support for methanol electro-oxidation

In this paper, carbon nanotubes (CNTs) were modified by ethylene diamine (ED) and then used as the support of the Pt-Ru catalyst. The cyclic voltammetry (CV) and Fourier transform infrared spectroscopy were employed to study the interaction between ED and CNTs. The morphology and elemental composition of the as-prepared Pt-Ru/ED/CNT electrode were characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The electrocatalytic properties of the Pt-Ru/ED/CNT electrode for methanol electro-oxidation were investigated by CV, polarization method and electrochemical impedance spectroscopy. The long-term stability of the Pt-Ru/ED/CNT electrode was also evaluated. Compared with the Pt-Ru/CNT electrode, the Pt-Ru/ED/CNT electrode exhibits excellent electrocatalytic properties and long-term stability. These results show that the ED-grafted CNTs are the promising catalyst support for methanol electro-oxidation.     

Electrocatalytic activity of carbon-supported Pt-Au nanoparticles for methanol electro-oxidation

Pt-modified Au nanoparticles on carbon support were prepared and analyzed as electrocatalysts for methanol electro-oxidation. In this paper, a novel chemical strategy is described for the preparation and characterization of carbon-supported and Pt-modified Au nanoparticles, which were prepared by using a successive reduction process. After preparing Au colloid nanoparticles (∼3.5 nm diameter), Au nanoparticles were supported spontaneously on the surface of carbon black in the aqueous solution. Then a nanoscaled Pt layer was deposited on the surface of carbon-supported Au nanoparticles by the chemical reduction. The structural information and electrocatalytic activities of the Pt-modified Au nanoparticles were confirmed by transmission electron microscopy (TEM), X-ray diffractometry (XRD) and cyclic voltammetry (CV). The results indicate that carbon-supported Au nanoparticles were modified with the reduced Pt atoms selectively. The Pt-modified Au nanoparticles showed the higher electrocatalytic activity for methanol electro-oxidation reaction than the commercial one (Johnson-Matthey). The increased electrocatalytic activity might be attributed to the effective surface structure of Pt-modified Au nanoparticles, which have a high utilization of Pt for surface reaction of methanol electro-oxidation.     

Surfactant-stabilized PtRu colloidal catalysts with good control of composition and size for methanol oxidation

Well-dispersed PtRu/C catalysts were prepared by supporting surfactant-stabilized PtRu hydrosol on carbon followed by a heat-treatment at elevated temperature. The effect of the synthesis conditions and the heat-treatment on the composition and electrcatalytic properties of PtRu/C towards methanol oxidation was systematically investigated. It was found that the pH environment and the reaction temperature could greatly affect the final compositions of Pt and Ru in the PtRu catalysts. Moreover, after a post-heat-treatment process, the electrocatalytic activity of PtRu colloidal catalysts can be much improved, the enhancement of which can be largely explained by the improved alloying formation and the removal of surfactant from catalyst demonstrated by the XRD and XPS analyses, respectively.     

Effect of pH Value on Performance of PtRu/C Catalyst Prepared by Microwave‐Assisted Polyol Process for Methanol Electrooxidation

PtRu/C catalysts with different mean particle sizes have been synthesised by microwave‐assisted polyol process at various pH values and characterised by transmission electron microscopy (TEM), energy dispersive analysis of X‐ray (EDAX) and X‐ray diffraction (XRD). Their electrochemical performances have been tested by cyclic voltammetry, amperomeric i–t, and CO‐stripping techniques. The effects of pH values on performances of the PtRu/C catalysts have been mainly investigated. It has been found that the particle size, composition and catalytic activity of the PtRu/C catalyst are very sensitive to the pH value of reducing solution, and the PtRu/C catalyst prepared at the pH value of 8 exhibits the better performance for methanol electrooxidation than the other samples. The size of the nanoparticles decreases as the pH value increases from 0.2 to 10 with the largest size of 4.4 nm and the smallest one of 2.1 nm. The two metal elements distribute uniformly in the catalyst and their metal loadings are similar to the theoretical value.     

Hydrothermal synthesis of size-dependent Pt in Pt/MWCNTs nanocomposites for methanol electro-oxidation

A hydrothermal method has been developed to prepare size-controlled Pt nanoparticles dispersed highly on multiwalled carbon nanotubes (Pt/MWCNTs). It was found that the size of Pt nanoparticles was strongly dependent on the solution pH in synthesis. The Pt nanoparticles with mean size of 3.0, 4.2 and 9.1 nm were obtained at pHs 13, 12 and 10 separately. After Pt/MWCNTs composites were fabricated, the different properties of cyclic voltammetry and chronoamperometry in electro-oxidation of methanol were found. The results showed that the smaller diameter Pt deposited Pt/MWCNTs nanocomposites exhibited higher electrocatalytic activity for methanol oxidation. By characterization of X-ray diffraction (XRD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS), size-dependent activities were identified.     

Electrochemical characterization of the electrooxidation of methanol,ethanol and formic acid on Pt/C and PtRu/C electrodes

Methanol, ethanol and formic acid electrooxidations in acid medium on Pt/C and PtRu/C catalysts were investigated. The catalysts were prepared by a microwave-assisted polyol process. Cyclic voltammetry and chronoamperometry were employed to provide quantitative and qualitative information on the kinetics of methanol, ethanol and formic acid oxidations. The PtRu/C catalyst showed higher anodic current densities than the Pt/C catalyst and the addition of Ru reduced the poisoning effect.     

PtRu colloidal catalysts: Characterisation and determination of kinetics for methanol oxidation

The activities of three 30 wt.% PtRu/C catalysts of the same nominal composition (Pt:Ru, 1:1 a/o) were investigated with regard to methanol oxidation. The catalysts were synthesized by Bönnemann's colloidal precursor method using different metal salt precursors and reducing agents. The catalysts were characterized ex situ by energy dispersive X-ray analysis (EDX) and X-ray diffraction (XRD) and in situ CO stripping and cyclic voltammetry. The activity towards methanol electro-oxidation was checked in steady-state experiments at 22 and 60 °C. The experimental rate data can be described well by a kinetic model, which includes methanol adsorption on the Pt-sites, formation of C-containing adsorbed species, OH_ads formation on the Ru sites and heterogeneous surface reaction between C-adsorbate and OH_ads. The kinetic model parameters were identified from the experimental data and were used to explain the differences in catalytic activity.     

Nickel phthalocyanine-tetrasulfonic acid as a promoter of methanol electro-oxidation on Pt/C catalyst

This paper describes an investigation of the role of nickel phthalocyanine-tetrasulfonic acid (NiPcTs) for methanol electro-oxidation on a Pt/C catalyst. Cyclic voltammetry (CV) revealed that NiPcTs has no catalytic activity in methanol or CO electro-oxidation. However, methanol electro-oxidation occurs faster on a Pt/C catalyst modified with NiPcTs than on the original Pt/C catalyst. CO stripping results demonstrated that NiPcTs promotes electro-oxidation of adsorbed CO (CO_ads) on the Pt/C catalyst, which is likely to be responsible for the enhancement of the methanol electro-oxidation rate. The promotion effect of NiPcTs is attributable to its ability to modify the electron density of the Pt surface. The electron deficiency of Pt⁰ in the NiPcTs-Pt/C catalyst is shown by the shift of the Pt⁰ 4f peak to higher binding energies in the X-ray photoelectron spectrum.