共查询到17条相似文献,搜索用时 765 毫秒
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采用差示扫描量热法(DSC)研究了no-flow半固化片的固化过程,利用全动态DSC研究了该类型半固化片内树脂体系的固化反应动力学,通过经验方程的拟合获得了固化反应的动力学参数,并建立了固化反应动力学模型,通过模型分析确定了体系的固化工艺。用恒温DSC和动态DSC结合DiBenedetto方程研究了树脂玻璃化转变温度(Tg)和固化度之间的关系,并给出Tg和时间t及温度T之间的数学关系。通过DSC、TGA、SEM等研究了不同压合条件下固化体系的Tg值以及压合可靠性。实验结果表明,固化模型能较好地描述该P片的固化过程,固化程度不同,则材料均在Tg值、耐热性,粘结强度上表现出较大差异。 相似文献
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低流动度半固化片的压合技术研究及其产品应用开发 总被引:1,自引:1,他引:0
随刚挠板、阶梯板与金属基散热板需求量的增大,相对于纯胶片更为便宜的低流动度半固化片的使用量增多,但由于此类半固化片的流胶量较低而往往容易导致压合白斑。本文对比试验了图形分布、半固化片数量、层压辅助材料、拼板工艺边设计及层压工艺参数等的影响,提出了低流动度半固化片的压合模型,此法有效避免了必须采用低流动度半固化片与FR-4半固化片混压或必需采用额外压合辅材的业界做法;试验并成功采用陪板填充阶梯槽的独特的简单工艺,避免了业界报道的操作相对复杂的叠板方式,可成功避免板凹和板件局部变形的质量问题,希望能对PCB制造业同行有所帮助。 相似文献
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随刚挠板、阶梯板与金属基散热板需求量的增大,相对于纯胶片更为便宜的低流动度半固化片的使用量增多,但由于此类半固化片的溢胶量较低而往往容易导致压合白斑、白点、填胶不足等缺陷。本文通过分析对厚铜层压参数的调整,分析其影响因素,总结出NO-FLOW半固化片的压合技术点,希望能对PCB制造业同行有所帮助。 相似文献
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文章主要针对盲槽产品的制作流程及加工方法的控制作探讨,盲槽孔主要是利用已经钻好槽孔板和半固化片与另一张板进行压合形成。压合盲槽板时半固化片上所钻的槽孔大小设计/品质及半固化片本身流胶量严重影响成品盲槽的品质,本次主要以影响盲槽孔品质的几个因素作实验层别:半固化片槽孔大小分别比成品槽孔单边大0.4mm、0.6mm、0.8mm;PP厚度0.0375mm×3张;PP铣槽孔时叠板数为6、9、12。结论:半固化片槽孔单边大0.8mm最优,1.5mil厚的PP铣板叠板数9张时铣出的PP压合后槽孔品质符合要求,叠板数越少铣槽的效果越好;介层总厚度相同时,PP选用的张数越少压合时流胶越少,盲槽孔孔形越好。 相似文献
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不流动(低流动度)半固化片及其在刚挠性板和冷板中的应用 总被引:1,自引:1,他引:0
介绍了什么是不流动(低流动度)半固化片,以及在PCB行业中的主要应用,特别介绍了在加工挠性板和冷板的工艺注意事项。并通过丰富的图示,介绍了其测试方法,通过玻璃转化温度,导热特性等多方面介绍了不流动(低流动度)半固化片的选择方法。 相似文献
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Zhang Z. Fan L. Wong C.P. 《Components and Packaging Technologies, IEEE Transactions on》2002,25(1):140-147
Most no-flow underfill materials are based on epoxy/anhydride chemistry. Due to the sensitizing nature, the use of anhydride is limited and there is a need for a no-flow underfill using nonanhydride curing system. This paper presents the development of novel no-flow underfill materials-based on epoxy/phenolic resin system. Epoxy and phenolic resins of different structures are evaluated in terms of their curing behavior, thermo-mechanical properties, viscosity, adhesion toward passivation, moisture absorption and the reliability in flip-chip underfill package. The influence of chemical structure and the crosslinking density of the resin on the material properties is investigated. The assembly with nonanhydride underfill shows high reliability from the thermal shock test. Solder wetting test has confirmed the sufficient fluxing capability of phenolic resins. Results show that epoxy/phenolic system has great potential for an environmentally friendly and highly reliable no-flow underfill 相似文献
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Lee S. Yim M.J. Master R.N. Wong C.P. Baldwin D.F. 《Electronics Packaging Manufacturing, IEEE Transactions on》2008,31(4):297-305
The advanced flip chip in package (FCIP) process using no-flow underfill material for high I/O density and fine-pitch interconnect applications presents challenges for an assembly process that must achieve high electrical interconnect yield and high reliability performance. With respect to high reliability, the voids formed in the underfill between solder bumps or inside the solder bumps during the no-flow underfill assembly process of FCIP devices have been typically considered one of the critical concerns affecting assembly yield and reliability performance. In this paper, the plausible causes of underfill void formation in FCIP using no-flow underfill were investigated through systematic experimentation with different types of test vehicles. For instance, the effects of process conditions, material properties, and chemical reaction between the solder bumps and no-flow underfill materials on the void formation behaviors were investigated in advanced FCIP assemblies. In this investigation, the chemical reaction between solder and underfill during the solder wetting and underfill cure process has been found to be one of the most significant factors for void formation in high I/O and fine-pitch FCIP assembly using no-flow underfill materials. 相似文献
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Zhuqing Zhang Wong C.P. 《Electronics Packaging Manufacturing, IEEE Transactions on》2002,25(2):113-119
Lead-free solder reflow process has presented challenges to no-flow underfill material and assembly. The currently available no-flow underfill materials are mainly designed for eutectic Sn-Pb solders. This paper presents the assembly of lead-free bumped flip-chip with developed no-flow underfill materials. Epoxy resin/HMPA/metal AcAc/Flux G system is developed as no-flow underfills for Sn/Ag/Cu alloy bumped flip-chips. The solder wetting test is conducted to demonstrate the fluxing capability of the underfills for lead-free solders. A 100% solder joint yield has been achieved using Sn/Ag/Cu bumped flip-chips in a no-flow process. A scanning acoustic microscope is used to observe the underfill voiding. The out-gassing of HMPA at high curing temperatures causes severe voiding inside the package. A differential scanning calorimeter (DSC) used to study the curing degree of the underfill after reflow with or without post-cure. The post-curing profiles indicate that the out-gassing of HMPA would destroy the stoichiometric balance between the epoxy and hardener, and result in a need for high temperature post-cure. The material properties of the underfills are characterized and the influence of underfill out-gassing on the assembly and material properties is investigated. The impact of lead-free reflow on the material design and process conditions of no-flow underfill is discussed. 相似文献
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As one of the key requirements of the no-flow underfill materials for flip-chip applications, a proper self-fluxing agent must be incorporated in the developed no-flow underfill materials to provide proper fluxing activity during the simultaneous solder reflow and underfill material curing. However, most fluxing agents have some adverse effects on the no-flow underfill material properties and assembly reliability. In this paper, we have extensively investigated the effects of the concentration of the selected fluxing agent on the material properties, interconnect integrity and assembly reliability. Through this work, an optimum concentration window of the fluxing agent is obtained and a routine procedure of evaluating fluxing agents is established 相似文献