Robust single machine scheduling with uncertain release times for minimising the maximum waiting time

We study a single machine scheduling problem (SMSP) with uncertain job release times (JRTs) under the maximum waiting time (MWT) criterion. To deal with the uncertainty, a robust model is established to find an optimal schedule, which minimises the worst-case MWT (W-MWT) when JRTs vary over given time intervals. Although infinite possible scenarios for JRTs exist, we show that only n scenarios are needed for calculating the W-MWT, where n is the number of jobs. Based on this property, the robust (SMSP) with uncertain JRTs to minimise the W-MWT is formulated as a mixed integer linear programming problem. To solve large-size problem instances, an efficient two-stage heuristic (TSH) is proposed. In the first stage, n near-optimal schedules are obtained by solving n deterministic scenario-based SMSPs, and their W-MWTs are evaluated. To speed up the solution and evaluation process, a modified Gusfield’s heuristic is proposed by exploiting the inner connections of these SMSPs. To further improve the schedule obtained in the first stage, the second stage consists of a variable neighbourhood search method by combining both swap neighbourhood search and insert neighbourhood search. We also develop a method to calculate the lower bound of the proposed model so that we can evaluate the performance of the solutions given by the TSH. Experimental results confirm the robustness of schedules produced and advantages of the proposed TSH over other algorithms in terms of solution quality and run time.     

Unrelated parallel machine scheduling with setup times and ready times

We consider the problem of scheduling unrelated parallel machines with sequence- and machine-dependent setup times and ready times to minimise total weighted tardiness (TWT). We present a mixed integer programming model that can find optimal solutions for the studied problem. We also propose a heuristic (ATCSR_Rm) and an iterated hybrid metaheuristic (IHM) that can find optimal or nearly optimal solutions for the studied problem within a reasonable time. The proposed IHM begins with effective initial solutions, and then improves the initial solutions iteratively. The IHM integrates the principles of the attraction–repulsion mechanism within electromagnetism-like algorithms with local search. If the search becomes trapped at a local optimum, an elite search procedure is developed to help the search escape. We have compared our proposed IHM with two existing metaheuristics, tabu search (TS) and ant colony optimisation (ACO). Computational results show that the proposed IHM outperforms TS and ACO in terms of TWT for problem instances of all sizes.     

A hybrid particle swarm optimisation for scheduling just-in-time single machine with preemption,machine idle time and unequal release times

This paper addresses preemption in just-in-time (JIT) single–machine-scheduling problem with unequal release times and allowable unforced machine idle time as realistic assumptions occur in the manufacturing environments aiming to minimise the total weighted earliness and tardiness costs. Delay in production systems is a vital item to be focussed to counteract lost sale and back order. Thus, JIT concept is targeted including the elements required such as machine preemption, machine idle time and unequal release times. We proposed a new mathematical model and as the problem is proven to be NP-hard, three meta-heuristic approaches namely hybrid particle swarm optimisation (HPSO), genetic algorithm and imperialist competitive algorithm are employed to solve the problem in larger sizes. In HPSO, cloud theory-based simulated annealing is employed with a certain probability to avoid being trapped in a local optimum. Taguchi method is applied to calibrate the parameters of the proposed algorithms. A number of numerical examples are solved to demonstrate the effectiveness of the proposed approach. The performance of the proposed algorithms is evaluated in terms of relative percent deviation and computational time where the computational results clarify better performance of HPSO than other algorithms in quality of solutions and computational time.     

Single machine scheduling problem with stochastic sequence-dependent setup times

In this study, we consider stochastic single machine scheduling problem. We assume that setup times are both sequence dependent and uncertain while processing times and due dates are deterministic. In the literature, most of the studies consider the uncertainty on processing times or due dates. However, in the real-world applications (i.e. plastic moulding industry, appliance assembly, etc.), it is common to see varying setup times due to labour or setup tools availability. In order to cover this fact in machine scheduling, we set our objective as to minimise the total expected tardiness under uncertain sequence-dependent setup times. For the solution of this NP-hard problem, several heuristics and some dynamic programming algorithms have been developed. However, none of these approaches provide an exact solution for the problem. In this study, a two-stage stochastic-programming method is utilised for the optimal solution of the problem. In addition, a Genetic Algorithm approach is proposed to solve the large-size problems approximately. Finally, the results of the stochastic approach are compared with the deterministic one to demonstrate the value of the stochastic solution.     

Outsourcing and scheduling for a two-machine flow shop with release times

This article addresses a two-machine flow shop scheduling problem where jobs are released intermittently and outsourcing is allowed. The first operations of outsourced jobs are processed by the first subcontractor, they are transported in batches to the second subcontractor for processing their second operations, and finally they are transported back to the manufacturer. The objective is to select a subset of jobs to be outsourced, to schedule both the in-house and the outsourced jobs, and to determine a transportation plan for the outsourced jobs so as to minimize the sum of the makespan and the outsourcing and transportation costs. Two mathematical models of the problem and several necessary optimality conditions are presented. A solution approach is then proposed by incorporating the dominance properties with an ant colony algorithm. Finally, computational experiments are conducted to evaluate the performance of the models and solution approach.     

Exact and approximate methods for parallel multiple-area spatial scheduling with release times

Spatial scheduling problems involve scheduling jobs that each require certain amounts of two-dimensional space within a processing area of limited width and length. Thus, this requires not only assigning time slots to each job but also locations and orientations within the limited physical processing space as well. Such problems, often encountered in shipbuilding and aircraft manufacturing, are generally difficult to solve, and there is a relatively small amount of literature addressing these problems compared to other types of scheduling. In this paper, we consider a particularly complex class of spatial scheduling problems that involve scheduling each job into one of several possible processing areas in parallel to minimize the total amount of tardy time. In addition, each job has a release time before which it may not be processed. We introduce two methods for solving this type of problem: an integer programming (IP) model and a heuristic algorithm. We perform computational tests and comparisons of each method over a large number of generated benchmark problems with varying characteristics, and also compare these to a more naïve heuristic. Solving the IP model was effective for small problems but required excessive amounts of time for larger ones. The heuristic was effective and produced solutions of comparable quality to the IP model for many problems while requiring very little computational time.     

Simulated annealing for parallel machine scheduling with earliness-tardiness penalties and sequence-dependent set-up times

Scheduling problems with earliness and tardiness penalties are commonly encountered in today's manufacturing environment due to the current emphasis on the just-in-time (JIT) production philosophy. The problem studied in this work is the parallel machine earliness-tardiness non-common due date sequence-dependent set-up time scheduling problem (PETNDDSP) for jobs with varying processing times, where the objective is to minimize the sum of the absolute deviations of job completion times from their corresponding due dates. The research presented provides a first step towards obtaining near optimal solutions for this problem using local search heuristics in the framework of a meta-heuristic technique known as simulated annealing (SA). The computational study shows that, using the SA methodology, significant improvements to the local search heuristic solutions can be achieved for problems of this type.     

Parallel machine scheduling problem with ready times,due times and sequence-dependent setup times using meta-heuristic algorithms

This article considers a parallel machine scheduling problem with ready times, due times and sequence-dependent setup times. The objective of this problem is to determine the allocation policy of jobs and the scheduling policy of machines to minimize the weighted sum of setup times, delay times and tardy times. A mathematical model for optimal solution is derived. An in-depth analysis of the model shows that it is very complicated and difficult to obtain optimal solutions as the problem size becomes large. Therefore, two meta-heuristics, genetic algorithm (GA) and a new population-based evolutionary meta-heuristic called self-evolution algorithm (SEA), are proposed. The performances of the meta-heuristic algorithms are evaluated through comparison with optimal solutions using several randomly generated examples.     

Fuzzy bi-objective formulation for a parallel machine scheduling problem with machine eligibility restrictions and sequence-dependent setup times

In this paper, a fuzzy bi-objective mixed-integer linear programming (FBOMILP) model is presented. FBOMILP encompasses the minimisation workload imbalance and total tardiness simultaneously as a bi-objective formulation for an unrelated parallel machine scheduling problem. To make the proposed model more practical, sequence-dependent setup times, machine eligibility restrictions and release dates are also considered. Moreover, the inherent uncertainty of processing times, release dates, setup times and due dates are taken into account and modelled by fuzzy numbers. In order to solve the model for small-scale problems, a two-stage fuzzy approach is proposed. Nevertheless, since the problem belongs to the class of NP-hard problems, the proposed model is solved by two meta-heuristic algorithms, namely fuzzy multi-objective particle swarm optimisation (FMOPSO) and fuzzy non-dominated sorting genetic algorithm (FNSGA-II) for solving large-scale instances. Subsequently, through setting up various numerical examples, the performances of the two mentioned algorithms are compared. When α?=?0.5 (α is a level of risk-taking and when it increases the decision-maker’s risk-taking decreases), FNSGA-II is fairly more effective than FMOPSO and has better performance especially in solving large-sized problems. However, when α rises, it can be stated that FMOPSO moderately becomes more appropriate. Finally, directions for future studies are suggested and conclusion remarks are drawn.     

Single CNC machine scheduling with controllable processing times and multiple due dates

In this study, we solve the single CNC machine scheduling problem with controllable processing times. Our objective is to maximize the total profit that is composed of the revenue generated by the set of scheduled jobs minus the sum of total weighted earliness and weighted tardiness, tooling and machining costs. Customers offer multiple due dates to the manufacturer, each coming with a distinct price for the order that is decreasing as the date gets later, and the manufacturer has the flexibility to accept or reject the orders. We propose a number of ranking rules and scheduling algorithms that we employ in a four-stage heuristic algorithm that determines the processing times for each job and a final schedule for the accepted jobs simultaneously, to maximize the overall profit.     

Genetic algorithm with local search for the unrelated parallel machine scheduling problem with sequence-dependent set-up times

In this paper, a genetic algorithm (GA) with local search is proposed for the unrelated parallel machine scheduling problem with the objective of minimising the maximum completion time (makespan). We propose a simple chromosome structure consisting of random key numbers in a hybrid genetic-local search algorithm. Random key numbers are frequently used in GAs but create additional difficulties when hybrid factors are implemented in a local search. The best chromosome of each generation is improved using a local search during the algorithm, but the better job sequence (which might appear during the local search operation) must be adapted to the chromosome that will be used in each successive generation. Determining the genes (and the data in the genes) that would be exchanged is the challenge of using random numbers. We have developed an algorithm that satisfies the adaptation of local search results into the GAs with a minimum relocation operation of the genes’ random key numbers – this is the main contribution of the paper. A new hybrid approach is tested on a set of problems taken from the literature, and the computational results validate the effectiveness of the proposed algorithm.     

An efficient heuristic approach for parallel machine scheduling with job splitting and sequence-dependent setup times

In this paper, we consider a simplified real-life identical parallel machine scheduling problem with sequence-dependent setup times and job splitting to minimize makespan. We propose a heuristic to solve this problem. Our method is composed of two parts. The problem is first reduced into a single machine scheduling problem with sequence-dependent setup times. This reduced problem can be transformed into a Traveling Salesman Problem (TSP), which can be efficiently solved using Little's method. In the second part, a feasible initial solution to the original problem is obtained by exploiting the results of the first part. This initial solution is then improved in a step by step manner, taking into account the setup times and job splitting. We develop a lower bound and evaluate the performances of our heuristic on a large number of randomly generated instances. The solution given by our heuristic is less than 4.88% from the lower bound.     

Bi-objective optimisation for integrated scheduling of single machine with setup times and preventive maintenance planning

This paper deals with an integrated bi-objective optimisation problem for production scheduling and preventive maintenance in a single-machine context with sequence-dependent setup times. To model its increasing failure rate, the time to failure of the machine is subject to Weibull distribution. The two objectives are to minimise the total expected completion time of jobs and to minimise the maximum of expected times of failure of the machine at the same time. During the setup times, preventive maintenance activities are supposed to be performed simultaneously. Due to the assumption of non-preemptive job processing, three resolution policies are adapted to deal with the conflicts arising between job processing and maintenance activities. Two decisions are to be taken at the same time: find the permutation of jobs and determine when to perform the preventive maintenance. To solve this integrated problem, two well-known evolutionary genetic algorithms are compared to find an approximation of the Pareto-optimal front, in terms of standard multi-objective metrics. The results of extensive computational experiments show the promising performance of the adapted algorithms.     

Coordinated scheduling of a single machine with sequence-dependent setup times and time-window constraints

In this paper we consider the selection and scheduling of several jobs on a single machine with sequence-dependent setup times and strictly enforced time-window constraints on the start times of each job. We demonstrate how to develop network-based algorithms to sustain the desired work in process (WIP) profile in a manufacturing environment. Short-term production targets are used to coordinate decentralised local schedulers and to make the objectives of specific areas in line with the chain objectives. A wide range of test problems with two different network structures are simulated. The effectiveness, efficiency, and robustness of the proposed algorithms are analysed and compared with an exhaustive search approach.     

Parallel machine scheduling to minimize the sum of quadratic completion times

We consider the parallel machine scheduling problem of minimizing the sum of quadratic job completion times. We first prove that the problem is strongly NP-hard. We then demonstrate by probabilistic analysis that the shortest processing time rule solves the problem asymptotically. The relative error of the rule converges in probability to zero under the assumption that the job processing times are independent random variables uniformly distributed in (0, 1). We finally provide some computational results, which show that the rule is effective in solving the problem in practice.     

A two-stage stochastic programming for single yard crane scheduling with uncertain release times of retrieval tasks

Nowadays maritime transportation has become the mainstream of the global logistics, and the operational efficiency of container terminals plays a critical role in maritime transportation. As one of the most important terminal operational issues, yard crane scheduling that handles both storage and retrieval tasks has caught a lot of interest. However, the uncertainty on the release times of retrieval tasks, as one common phenomenon in daily operations, has been ignored in the literature. This paper investigates single yard crane scheduling to minimise the expected total tardiness of tasks, and focus on the case with uncertain release times of retrieval tasks. A two-stage stochastic programming model is proposed, and the sample average approximation (SAA) approach is applied to solve small instances of the problem. For large-scale instances, a genetic algorithm (GA) and a rule-based heuristic are developed. To evaluate the performances of the solution methods, numerical experiments with 300 instances are implemented. Computational results show that the rule-based heuristic outperforms both GA and SAA in terms of solution quality and running time.     

Minimising total tardiness for the identical parallel machine scheduling problem with splitting jobs and sequence-dependent setup times

This paper focuses on an identical parallel machine scheduling problem with minimising total tardiness of jobs. There are two major issues involved in this scheduling problem; (1) jobs which can be split into multiple sub-jobs for being processed on parallel machines independently and (2) sequence-dependent setup times between the jobs with different part types. We present a novel mathematical model with meta-heuristic approaches to solve the problem. We propose two encoding schemes for meta-heuristic solutions and three decoding methods for obtaining a schedule from the meta-heuristic solutions. Six different simulated annealing algorithms and genetic algorithms, respectively, are developed with six combinations of two encoding schemes and three decoding methods. Computational experiments are performed to find the best combination from those encoding schemes and decoding methods. Our findings show that the suggested algorithm provides not only better solution quality, but also less computation time required than the commercial optimisation solvers.     

A particle swarm optimization algorithm for hybrid flow-shop scheduling with multiprocessor tasks

The multistage hybrid flow-shop scheduling problem with multiprocessor tasks has been found in many practical situations. Due to the essential complexity of the problem, many researchers started to apply metaheuristics to solve the problem. In this paper, we address the problem by using particle swarm optimization (PSO), a novel metaheuristic inspired by the flocking behaviour of birds. The proposed PSO algorithm has several features, such as a new encoding scheme, an implementation of the best velocity equation and neighbourhood topology among several different variants, and an effective incorporation of local search. To verify the PSO algorithm, computational experiments are conducted to make a comparison with two existing genetic algorithms (GAs) and an ant colony system (ACS) algorithm based on the same benchmark problems. The results show that the proposed PSO algorithm outperforms all the existing algorithms for the considered problem.     

Heuristic methods for the single machine scheduling problem with different ready times and a common due date

The single machine scheduling problem with a common due date and non-identical ready times for the jobs is examined in this work. Performance is measured by the minimization of the weighted sum of earliness and tardiness penalties of the jobs. Since this problem is NP-hard, the application of constructive heuristics that exploit specific characteristics of the problem to improve their performance is investigated. The proposed approaches are examined through a computational comparative study on a set of 280 benchmark test problems with up to 1000 jobs.     

A note on single machine scheduling and due date assignment with general position-dependent processing times

This note considers single machine scheduling and due date assignment in which a job’s processing time depends on its position in a sequence. The objective functions include the cost of changing the due dates, the total cost of discarded jobs that cannot be completed by their due dates and the total earliness of the scheduled jobs. We analyse these problems with three different due date assignment methods. We provide a generic polynomial-time dynamic programming algorithm to solve the problems.