Plasticization effects of dihydroxyl soybean oil improve flexibilities of epoxy‐based films for coating applications

Novel bio‐based coating materials were developed through cationic ring‐opening photopolymerization of dihydroxyl soybean oil (DSO) with commercial epoxy monomers [i.e., epoxidized soybean oil (ESO) and 3,4‐epoxycyclohexylmethyl‐3,4‐epoxycyclohexanecarboxylate (ECHM). The ether cross‐linking and post‐polymerization of the polymeric network were observed using Fourier transform infrared spectroscopy. Thermal properties of the bio‐based coating materials and their copolymerization behaviors were examined using differential scanning calorimetry and a thermogravimetric analyzer. Cross‐link density and molecular weight between cross‐link were obtained from dynamic mechanical analysis. ECHM/DSO (1 : 1.43 weight ratio) films showed the highest elongation at break (49.2%) with a tensile strength of 13.7 MPa. After 2 months of storage, the elongation at break and tensile strength of films were 32% and 15.1 MPa, respectively. ESO/DSO films (w/w ratios of 1 : 0.1, 1 : 0.15, and 1 : 0.2) exhibited stable flexibility of 11–13% of elongation at break without significant reductions in tensile strength (2.5–4.4 MPa) during a 2‐month shelf life. Optical transparencies of the films were comparable to commercial glass and polymers, and water uptake properties (0.72% and 2.83%) were significantly low. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41773.     

Peroxide induced cross‐linking by reactive melt processing of two biopolyesters: Poly(3‐hydroxybutyrate) and poly(l‐lactic acid) to improve their melting processability

Poly(3‐hydroxybutyrate) (PHB) and poly(l ‐lactic acid) (PLLA) were individually cross‐linked with dicumyl peroxide (DCP) (0.25–1 wt %) by reactive melt processing. The cross‐linked structures of the polymer gel were investigated by nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopies. The size of the polymer crystal spherulites, glass transition temperature (T_g), melting transition temperature (T_m), and crystallinity were all decreased as a result of cross‐linking. Cross‐linking density (ν_e) was shown to increase with DCP concentration. Based on parallel plate rheological study (dynamic and steady shear), elastic and viscous modulus (G″ and G′), complex viscosity (η^*) and steady shear viscosity (η) were all shown to increase with cross‐linking. Cross‐linked PHB and PLLA showed broader molar mass distribution and formation of long chain branching (LCB) as estimated by RheoMWD. Improvements in melt strength offer bioplastic processors improved material properties and processing options, such as foaming and thermoforming, for new applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41724.     

Characterization of polyhydroxybutyrate biosynthesized from crude glycerol waste using mixed microbial consortia

This study focused on the characterization of polyhydroxybutyrate (PHB) produced from crude glycerol (CG) using mixed microbial consortia (MMC). PHB recovered from two biomass drying treatments (65°C oven drying and lyophilization) was characterized comparatively along with a commercially sourced PHB (PHB‐C). Characterization results showed that oven‐drying method caused PHB partial hydrolysis, as indicated by its lower molecular weight (M_w) (PHB‐O, 144,000 g mol^?1), which further affected its physical and chemical properties. Lyophilization helped alleviate PHB hydrolysis during drying process, leading to PHB (PHB‐L) of higher M_w (309,000 g mol^?1) and material properties comparable with commercial PHB. Furthermore, crystallization and morphological studies showed that PHB‐L featured faster crystallization rates and smaller spherulites as compared with PHB‐C, probably due to its lower M_w. In general, the results from this study suggested that CG‐MMC‐derived PHB‐L possessed material properties comparable with those of pure substrate/culture produced PHB. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and material properties of elastomeric high molecular weight polycycloacetals derived from diglycerol and meso-erythritol

Copolymerizing glutaraldehyde with tetraols such as diglycerol, meso-erythritol, and pentaerythritol is particularly effective for forming very high molecular weight polycycloacetals (M_n up to 65,000 g/mol) with elastomeric properties and up to 70% biorenewable content by weight. Altering the tetraol monomer feed ratio provides control over the polycycloacetal's tensile properties. The polymerizations are high-yielding, readily scalable, and employ commercially available starting materials that are used without further purification. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48780.     

Synthesis and characterization of bio-based polyesters derived from 1,10-decanediol

Two kinds of bio-based polyesters were synthesized from 1,10-decanediol (DD), dimethyl terephthalate (DMT) or 2,6-naphthalene dicarboxylic acid (NDCA). Chemical structure, thermal properties and crystal structures, tensile properties and rheological properties were investigated. The glass transition temperature and melting temperature of poly(decamethylene 2,6-naphthalate) (PDN) are higher than that of poly(decamethylene terephthalate) (PDT). Differential scanning calorimetry and wide-angle X-ray diffraction results suggested that PDT and PDN were semi-crystalline polymers. Equilibrium melting points of PDT and PDN were 129.5°C and 167.1°C, respectively. Compared with PDT, PDN exhibited the higher tensile strength (36.8 MPa) and lower elongation at break (224%) and the complex viscosity of PDN is more sensitive to temperature and oscillation frequency. Compared with the current available bio-based plastic poly(butylene succinate) (PBS), PDT and PDN exhibit higher melting temperature, faster crystallization rate and comparable tensile properties.     

Mixture design applied for the development of films based on starch,polyvinyl alcohol,and glycerol

Starch and polyvinyl alcohol (PVA) are biodegradable materials with potentiality to replace the conventional polymers in some applications. The aim of this work was to produce biodegradable films of PVA, cassava starch, and glycerol by thermoplastic extrusion using a mixture design to evaluate the effects of each component in the blend properties. Six formulations were prepared using a twin‐screw extruder coupled with a calender. All the materials were visually homogeneous and presented good processability. Mechanical properties were dependent on both the relative humidity conditioning and the formulation; higher relative humidities detracted the mechanical properties, which was associated to plasticizer effect of the water. Furthermore, the mechanical properties were better when higher concentrations of PVA were used, resulting in films with lower opacity, lower water vapor permeability, and higher thermal stability, according to TGA. Biodegradable materials based on starch, PVA, and glycerol have adequate mechanical and processing properties for commercial production. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42697.     

Surface modification of textile material through deposition of regenerated silk fibroin

Regeneration of silk fibroin from calcium chloride/ethanol/water solution is of high interest to shape biomaterial based products for medical and technical application. In this study a continuous process for surface modification of cellulose or polyamide fibers by regenerated fibroin deposits has been investigated. The decomposition of the fibroin‐calcium complex was initiated by addition of K₂CO₃ followed by a methanol rinse. Reactive Blue 19 labeled fibroin was used to monitor the deposition of fibroin on the substrates by colour measurement. The fibroin deposits on the fabric were characterized by microscopy, N‐content, calcium, and protein content. Stiffness and surface resistivity of modified fabrics were determined as representative physical parameters. The reduced mobility of fibers increased fabric stiffness. Surface resistivity of treated samples was reduced by a factor of 10 to 100, which gives an example for the potential of the technique as coating for man‐made fiber textiles. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45098.     

Thermomechanical and cyclic behavior of biocomposites based on renewable thermoplastics from dimer fatty acids

Microbiocomposites based on renewable thermoplastic matrices such as thermoplastic polyurethane (TPU) and polyamide (DAPA), synthesized from dimer fatty acids, and high aspect ratio talc were prepared. TPU/DAPA blends and their corresponding biocomposites exhibited mechanical behavior, which is linked to those of the matrices and their relative contents, i.e., going from a typical semicrystalline behavior (DAPA) to an elastomeric one (TPU). The understanding of the thermomechanical and cyclic behavior of these advanced materials, particularly for TPU/DAPA with high TPU content, is detailed. Addition of particles of high aspect ratio natural talc (HAR) improved the storage modulus over the whole temperature range (almost five times with 5 wt % HAR). Under cyclic manipulation, the biocomposites displayed a stress softening related to the Mullins' effect. An increase of the hysteresis and the residual deformation with the HAR content has been shown. The hyperelastic models of Mooney–Rivlin and Ogden–Dorfmann, used to predict the loading and unloading behavior, fitted with experimental data. The present work also reports the experimental characterization of the deformation mechanisms of these renewable biocomposites through different microscopic techniques at different scales, such as atomic force, scanning electron and transmission electron microscopies. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44610.     

Biobased blends of poly(propylene carbonate) and poly(hydroxybutyrate‐co‐hydroxyvalerate): Fabrication and characterization

Poly(propylene carbonate) (PPC), a CO₂‐based bioplastic and poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) were melt blended followed by injection molding. Fourier transform infrared spectroscopy detected an interaction between the macromolecules from the reduction in the OH peak and a shift in the C?O peak. The onset degradation temperature of the polymer blends was improved by 5% and 19% in comparison to PHBV and PPC, respectively. Blending PPC with PHBV reduced the melting and crystallization temperatures and crystallinity of the latter as observed through differential scanning calorimetry. The amorphous nature of PPC affected the thermal properties of PHBV by hindering the spherulitic growth and diluting the crystalline region. Scanning electron micrographs presented a uniform dispersion and morphology of the blends, which lead to balanced mechanical properties. Incorporating PHBV, a stiff semi‐crystalline polymer improved the dimensional stability of PPC by restricting the motion of its polymer chains. © 2016 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44420.     

Improving the toughening in poly(lactic acid)‐thermoplastic cassava starch reactive blends

Poly(lactic acid) (PLA), a physical blend of PLA and thermoplastic cassava starch (TPCS) (PLA‐TPCS), and reactive blends of PLA with TPCS using maleic anhydride as compatibilizer with two different peroxide initiators [i.e., 2,5‐bis(tert‐butylperoxy)‐2,5‐dimethylhexane (L101) and dicumyl peroxide (DCP)] PLA‐g‐TPCS‐L101 and PLA‐g‐TPCS‐DCP were produced and characterized. Blends were produced using either a mixer unit or twin‐screw extruder. Films for testing were produced by compression molding and cast film extrusion. Morphological, mechanical, thermomechanical, thermal, and optical properties of the samples were assessed. Blends produced with the twin‐screw extruder resulted in a better grade of mixing than blends produced with the mixer. Reactive compatibilization improved the interfacial adhesion of PLA and TPCS. Scanning electron microscopy images of the physical blend showed larger TPCS domains in the PLA matrix due to poor compatibilization. However, reactive blends revealed smaller TPCS domains and better interfacial adhesion of TPCS to the PLA matrix when DCP was used as initiator. Reactive blends exhibited high values for elongation at break without an improvement in tensile strength. PLA‐g‐TPCS‐DCP provides promising properties as a tougher biodegradable film. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46140.     

Miscible blends of biobased poly(lactide) with poly(methyl methacrylate): Effects of chopped glass fiber incorporation

Poly(lactide) (PLA) and poly(methyl methacrylate) (PMMA) are melt compounded with chopped glass fiber using laboratory scale twin‐screw extrusion. Physical properties are examined using differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), tensile testing, impact testing, X‐ray computed tomography (CT) scanning, and field emission scanning electron microscopy (FE‐SEM). Molecular weight is determined using gel permeation chromatography (GPC). Miscibility of the blends is implied by the presence of a single glass transition temperature and homogeneous morphology. PLA/PMMA blends tend to show positive deviations from a simple linear mixing rule in their mechanical properties (e.g., tensile toughness, modulus, and stress at break). The addition of 40 wt % glass fiber to the system dramatically increases physical properties. Across all blend compositions, the tensile modulus increases from roughly 3 GPa to roughly 10 GPa. Estimated heat distortion temperatures (HDTs) are also greatly enhanced; the pure PLA sample HDT increases from 75 °C to 135 °C. Fiber filled polymer blends represent a sustainable class of earth abundant materials which should prove useful across a range of applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44868.     

Renewable thermoplastic multiphase systems from dimer fatty acids,with mineral microfillers

Renewable thermoplastic blends based on polyurethane (TPU) and polyamide (DAPA) obtained from dimers of fatty acids were reinforced with mineral microfillers, surface coated calcium carbonate (CaCO₃) or high aspect ratio talc (HAR), to prepare different micro‐biocomposites systems. The influence of the nature of the filler, the aspect ratio and the filler content (5, 10, and 15 wt %), for different TPU/DAPA ratios (20/80, 50/50, and 80/20 wt %/wt %), were specifically investigated. Differential scanning calorimetry (DSC) and thermogravimetric analyses were conducted to investigate the thermal properties. DSC analyses showed that the addition of CaCO₃ had no influence on the glass transition and the melting temperature of the corresponding composites. Moreover, the morphology and the mechanical properties in the solid state of the different multiphase systems were investigated. SEM observations after tensile tests showed that the best matrix/filler interactions were obtained in the case of the 20/80‐based systems. Uniaxial tensile tests have shown that the addition of HAR or CaCO₃ fillers led to a clear increase of the Young modulus. Micromechanical models based on a two‐phase composite approach, including Mori–Tanaka and Davies models were used to describe the dependence of the elastic modulus on the volume fraction of HAR or CaCO₃ fillers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43055.     

Properties of poly(butylene adipate‐co‐terephthalate) and sunflower head residue biocomposites

Utilization of low‐value agricultural waste for polymer composite materials has great environmental and economical benefits. Sunflower head residue (SHR) as an agricultural waste may be used as a reinforcement in polymeric materials because of its fiber characteristics. In this work, composites of biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and SHR were prepared via melt‐extrusion compounding. To improve interfacial compatibility, maleic anhydride (MA) grafted PBAT (PBAT‐g‐MA) was prepared and used as a compatibilizer for the PBAT/SHR composites. The effects of the concentrations of SHR and PBAT‐g‐MA on the morphology, mechanical properties, melt rheology, and water resistance of the composites were examined. Interfacial adhesion between phases in the PBAT/SHR composites was enhanced by the introduction PBAT‐g‐MA as interface‐strengthening agent, resulting in improved mechanical properties and moisture resistance of the composite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44644.     

Approach in Macadamia integrifolia residue based low-density polyethylene composites on mechanical and thermal performance

Macadamia nutshell residues are generated in large quantities, around 70%–77% for each ton produced, and it is a waste material with high techno-economic potential. This work purpose a sustainable alternative to valorize macadamia nutshell residues (MN) as reinforcing in low-density polyethylene (LDPE) composites through melt mixing, using different fiber contents (0, 5, 10, and 20 wt%), and investigate the influence of fibers (residues) in composites by mechanical tests and thermal analysis. The fibers addition has significantly increased the composites' stiffness compared with neat LDPE, causing a reduction of toughness and resilience, leading to lower impact energy absorption. The LPDE/MN20% composite obtained the best tensile and flexural mechanical performance, resulting in a maximum modulus, which implies an increase of 36.9% and 77.6% compared with the neat LDPE. The addition of macadamia fibers on the composites acted as nucleation points of spherulites, which promoted an increase in the crystallization degree. Consequently, better performance of mechanical properties was observed in the green composites. Thus, the macadamia nutshell residues present a promising future as filler in LDPE for enhancing composites' thermal and mechanical properties.     

Oscillatory structure–property correlation in azelate polyols and thermoplastic polyurethanes

Azelate polyols of 2000 g mol^?1 have been successfully prepared via esterification of renewable azelaic acid with linear diols containing different number of CH₂ repeating units. Structure–property correlation of the azelate polyols had been evaluated in thermoplastic polyurethanes (TPUs). TPUs based on azelate polyols of longer chained linear diols with >4 CH₂ repeat units retained higher degrees of crystallinity associated with the polyol soft segment. The ratio of hydrogen bonded urethane in the hard segment to free urethane phase mixed with the soft segment in the TPUs showed a complex oscillating dependence with increased number of CH₂ repeating unit in the linear diols of azelate polyols. Correspondingly, static and dynamic properties of TPUs also showed the oscillatory dependence, whereby dynamic properties maximized with odd number of CH₂ repeating unit and material strength maximized with even number of CH₂ repeating unit. The results therefore can be used as guide to select appropriate azelate polyols to target specific TPU performance. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46258.     

Overmolded polylactide/jute-mat eco-composites: A new method to enhance the properties of natural fiber biodegradable composites

Environmentally friendly, biodegradable composites were prepared via overmolding of poly(lactic acid) (PLA) onto PLA/jute-mat, named as “ecosheets,” reinforced continuous fiber composite sheets. Film stacking procedure was used to prepare ecosheets via using a hot-press. The fiber orientation was changed as −45°/+45° and 0°/0°. −45°/+45° orientation exhibited higher properties as compared to 0°/0° for ecosheets; therefore, this construction was used to produce overmolded composites (OMCs). The mechanical tests showed that flexural modulus and strength of OMCs were improved in comparison to neat PLA. The dynamic mechanical analysis exhibited that the thermomechanical resistance of PLA was enhanced for OMCs. Scanning electron microscopy investigation showed that the jute/PLA interphase needs to be improved to further increase the properties. It was concluded that one of the biggest advantages of this novel technique was the increase of mechanical properties of PLA without altering the density. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48692.     

Compatibility improvement of poly(lactic acid)/thermoplastic starch blown films using acetylated starch

The present research aims to improve the compatibility between relatively hydrophobic poly(lactic acid) (PLA) and hydrophilic thermoplastic starch (TPS) and the properties of the PLA/TPS blends by replacing TPS from native cassava starch (TPSN) with TPS from acetylated starch (TPSA). The effects of the degree of acetylation (DA) of acetylated starch, that is, 0.021, 0.031, and 0.074, on the morphological characteristics and properties of PLA/TPS blend are investigated. The melt blends of PLA and TPS with a weight proportion of PLA:TPS of 50:50 are fabricated and then blown into films. Scanning electron microscopy confirms the dispersion of TPS phase in the PLA matrix. Better dispersion and smaller size of the TPS phase are observed for the PLA/TPSA blend films with low DA of acetylated starch, resulting in improved tensile and barrier properties and increased storage modulus, thermal stability, and T_g, T_cc, and T_m of PLA. Elongation at break of the PLA/TPSA blend increases up to 57%, whereas its water vapor permeability and oxygen permeability decrease about 15%. The obtained PLA/TPSA blend films have the potential to be applied as biodegradable flexible packaging.     

Thermogravimetric and Fourier‐transform infrared analyses on the cure behavior of polycardanol containing epoxy groups cured by electron beam

In this study, the curing behavior of polycardanol containing epoxy groups (diepoxidized polycardanol) was exploited in terms of thermal stability and the cure reaction conversion by means of thermogravimetric analysis and Fourier‐transform infrared spectroscopy, respectively. The effect of photo‐initiator type and concentration and electron beam absorption dose in the presence of cationic photo‐initiators (triarylsulfonium hexafluorophosphate (P‐type) and triarylsulfonium hexafluoroantimanate (Sb‐type) on the cure behavior of diepoxidized cardanol (DEC) resin was investigated. The thermal stability of DEC with Sb‐type photo‐initiator was higher than that with P‐type one, being increased with increasing the concentration and electron beam absorption dose. The conversion of cure reaction was gradually increased with increasing the dose, showing the maximum at 800 kGy. The results revealed that Sb‐type photo‐initiator, the concentration of 2 or 3 wt %, and electron beam absorption dose of about 800 kGy may be preferable for initiating epoxy ring opening in the DEC molecules as well as for efficiently curing the DEC resin by electron beam irradiation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41599.     

Renewable thermoset copolymers from tung oil and natural terpenes

The cationic copolymerization of tung oil, limonene, and myrcene as comonomers, initiated by boron trifluoride, is presented and discussed in this work. Dynamic mechanical analysis revealed that all copolymers behave as thermosets. FTIR spectra for both copolymers, after extraction with dichloromethane, suggested that the major component of the insoluble fraction was reacted tung oil (a cross‐linked triglyceride network). Likewise, unreacted tung oil was found to be the main component of the soluble phase. Also, all the copolymers showed only one tan δ peak, indicating no phase separation. Glass transition temperature (Tg) increased with the myrcene content and decreased almost linearly as the limonene content increased. Furthermore, the Fox and Loshaek model showed a relatively good prediction of the Tg values of the polymers. The Young's modulus ranged from 33.8 to 4.7 MPa for all tested thermosets. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41155.     

Ecofriendly modification of acetosolv lignin from oil palm biomass for improvement of PMMA thermo‐oxidative properties

The environmentally friendly esterification of acetosolv lignin (AL), obtained from pressed oil palm mesocarp fibers, is described, for the improvement of thermo‐oxidative properties of poly(methyl methacrylate) (PMMA) films. Acetylation of AL was performed in ecofriendly conditions using acetic anhydride in the absence of catalysts. Acetylated acetosolv lignin (AAL) was successfully obtained in only 12 min with a solvent‐free and catalyst‐free microwave‐assisted procedure. Lignins were characterized by Fourier transform infrared spectroscopy, size exclusion chromatography, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC), confirming the efficacy of the methodology employed. AL and AAL as fillers in different concentrations (1% and 5%) were added to PMMA films. The thermal and mechanical properties of the lignin‐incorporated films were analyzed by TGA, DSC, and dynamic mechanical analysis (DMA). The films incorporated with lignin and acetylated lignin presented initial degradation temperature (T_onset) and onset oxidative temperature (OOT) values higher than pure PMMA films, contributing thus to an enhancement of thermo‐oxidative stability of PMMA. The DMA analyses showed that incorporation of AL or AAL increased the storage modulus (E′) of PMMA films, but did not affect their glass‐transition temperatures (T_g). The results indicate the potential use of oil palm mesocarp lignin to enhance the thermo‐oxidative properties of PMMA without compromising its mechanical response. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45498.