Mechanical Properties of Hybrid Lignocellulosic Fiber-Filled Acrylonitrile Butadiene Styrene (ABS) Biocomposites

Biocomposites compounded using acrylonitrile butadiene styrene with sunflower hull and distillers’ dried grains with soluble fibers were analyzed for their effectiveness in hybrid form to understand the combined effect of two fillers. The thermal and mechanical properties of the 20 wt.% fiber hybrid biocomposites were compared against the neat polymer. The biocomposites were processed using twin screw extrusion and injection molded as ASTM test specimens. The hybrid biocomposites showed marginal variations in thermal and physical properties, and showed near equivalent mechanical properties. The thermal and structural properties were attributed to the nonstructural and structural constituents of the fibers, respectively.     

Studies on mechanical properties of sisal fiber/phenol formaldehyde resin in‐situ composites

Phenol formaldehyde resin (PF) reinforced with short sisal fibers (SF) were obtained by two methods, direct‐mixing and polymerization filling. Impact and bending properties of resulting composites were compared. Under the same compression molding conditions, polymerization filled composites showed better mechanical properties than those of direct‐mixed composites. The influences of fiber modifications on the mechanical properties of SF/PF in‐situ (polymerization filled) composites have been investigated. Treated‐SF‐reinforced composites have better mechanical properties than those of untreated‐SF‐reinforced composites. The effects of SF on water absorption tendencies of SF/PF composites have also been studied. In addition, sisal/glass (SF/GF) hybrid PF composites of alkali‐treated SF were prepared. Scanning electron microscopic studies were carried out to study the fiber‐matrix adhesion. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Preparation and morphological,thermal, and physicomechanical properties of polypropylene‐potato peel biocomposites

Potato peel powder (POPL), which is biodegradable, has been used as filler material in polypropylene (PP) matrix in varying concentration from 10 to 40% by weight to prepare biocomposites and investigated water absorption, physicomechanical and thermal properties. Scanning electron microscopy and X‐ray diffraction has been used for morphological characterization and crystallization studies. Flexural modulus of biocomposites increased by 40% compared with neat PP at 30% loading of POPL. Flexural strength also increased with increasing filler loading. Tensile strength of biocomposites has been observed to be comparable with neat PP up to 20% filler loading and increase in tensile modulus up to 40% was seen in biocomposites with 20% filler loading. Impact strength of biocomposites up to 20% filler loading was found to be at par with neat PP. Use of MA‐g‐PP compatibilizer in the biocomposites yielded better physico‐mechanical and thermal properties than biocomposites without compatibilizer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42445.     

Biocomposites based on poly(lactic acid) and seaweed wastes from agar extraction: Evaluation of physicochemical properties

Seaweed waste (SWW) is a residue or by‐product from the filtration step of the agar extraction process, and it has been explored as an inexpensive and effective filler for incorporation by melt blending into a poly(lactic acid) (PLA) matrix. PLA‐SWW biocomposites were manufactured with various contents of SWW (0, 5, 10, 15, and 20 wt %) using a sheet extrusion process. PLA was functionalized with maleic anhydride (MAH) by reactive extrusion using dicumyl peroxide (DCP) as an initiator, and it was extruded using 0, 5, and 20 wt %. SWW content. The mechanical, thermal, structural, and morphological properties of the processed biocomposites were investigated. Regarding the mechanical behavior, a slight increase in the tensile modulus was observed at low SWW content. The thermal properties indicated that the rigid amorphous phase content was enhanced in the biocomposites. This work suggests that SWW can be used as filler to develop environmental friendly biocomposites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42320.     

Influence of fly ash cenospheres on performance of coir fiber‐reinforced recycled high‐density polyethylene biocomposites

Recycled high‐density polyethylene (RHDPE)/coir fiber (CF)‐reinforced biocomposites were fabricated using melt blending technique in a twin‐screw extruder and the test specimens were prepared in an automatic injection molding machine. Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of fly ash cenospheres (FACS) in RHDPE/CF composites were investigated. It was observed that the tensile modulus, flexural strength, flexural modulus, and hardness properties of RHDPE increase with an increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % CF and 1 wt % MA‐g‐HDPE exhibited optimum mechanical performance with an increase in tensile modulus to 217%, flexural strength to 30%, flexural modulus to 97%, and hardness to 27% when compared with the RHDPE matrix. Addition of FACS results in a significant increase in the flexural modulus and hardness of the RHDPE/CF composites. Dynamic mechanical analysis tests of the RHDPE/CF/FACS biocomposites in presence of MA‐g‐HDPE revealed an increase in storage (E′) and loss (E″) modulus with reduction in damping factor (tan δ), confirming a strong influence between the fiber/FACS and MA‐g‐HDPE in the RHDPE matrix. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties in the composites when compared with RHDPE matrix. The main motivation of this study was to prepare a value added and low‐cost composite material with optimum properties from consumer and industrial wastes as matrix and filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42237.     

An investigation of sound absorption coefficient on sisal fiber poly lactic acid bio‐composites

In this research, the mechanical, acoustical, thermal, morphological, and infrared spectral properties of untreated, heat and alkaline‐treated sisal fiber‐reinforced poly‐lactic‐acid bio‐composites were analyzed. The bio‐composite samples were fabricated using a hot press molding machine. The properties mentioned above were evaluated and compared with heat‐treated and alkaline‐treated sisal fibers. Composites with heat‐treated sisal fibers were found to exhibit the best mechanical properties. Thermo‐gravimetric analysis (TGA) was conducted to study the thermal degradation of the bio‐composite samples. It was discovered that the PLA‐sisal composites with optimal heat‐treated at 160°C and alkaline‐treated fibers possess good thermal stability as compared with untreated fiber. The results indicated that the composites prepared with 30wt % of sisal had the highest sound absorption as compared with other composites. Evidence of the successful reaction of sodium hydroxide and heat treatment of the sisal fibers was provided by the infrared spectrum and implied by decreased bands at certain wavenumbers. Observations based on scanning electron microscopy of the fracture surface of the composites showed the effect of alkaline and heat treatment on the fiber surface and improved fiber‐matrix adhesion. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42470.     

Bleached extruder chemi‐mechanical pulp fiber‐PLA composites: Comparison of mechanical,thermal, and rheological properties with those of wood flour‐PLA bio‐composites

An environmentally friendly bleached extruder chemi‐mechanical pulp fiber or wood flour was melt compounded with poly(lactic acid) (PLA) into a biocomposite and hot compression molded. The mechanical, thermal, and rheological properties were determined. The chemical composition, scanning electron microscopy, and Fourier transform infrared spectroscopy results showed that the hemicellulose in the pulp fiber raw material was almost completely removed after the pulp treatment. The mechanical tests indicated that the pulp fiber increased the tensile and flexural moduli and decreased the tensile, flexural, and impact strengths of the biocomposites. However, pulp fiber strongly reinforced the PLA matrix because the mechanical properties of pulp fiber‐PLA composites (especially the tensile and flexural strengths) were better than those of wood flour‐PLA composites. Differential scanning calorimetry analysis confirmed that both pulp fiber and wood flour accelerated the cold crystallization rate and increased the degree of crystallinity of PLA, and that this effect was greater with 40% pulp fiber. The addition of pulp fiber and wood flour modified the rheological behavior because the composite viscosity increased in the presence of fibers and decreased as the test frequency increased. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44241.     

Fabrication and characterization of polylactic acid/natural fiber extruded composites

In this work, the fabricated polylactic acid (PLA) and hybrid natural fiber (NF) biocomposites via a melt extrusion method were investigated. NFs from locally grown plants were utilized as fillers. Polyethene glycol (PEG) was used as the plasticizer to improve the processability of the PLA. The effect of PLA/NF biocomposite processing was assessed by mechanical characterization (tensile, modulus, strain at break, and impact tests), and thermal properties (thermogravimetric analysis and differential scanning calorimetry [DSC] analysis). The dynamic mechanical analysis (DMA), and thermo-mechanical analysis (TMA) of the samples were also analyzed. The mechanical properties of PLA/NF biocomposites improved as compared with that of PLA. The DMA findings show that the storage modulus and loss modulus exhibited a slight reduction for PLA/NF biocomposites compared with the PLA sample. In opposite, the glass transition temperature (T_g) from DSC thermogram results showed no obvious changes in values compared with the PLA sample. Furthermore, the findings of TMA showed a significant decrease in coefficient of thermal expansion values of PLA/NF biocomposites compared with those of PLA samples. The overall findings from this work indicated that PLA/NF biocomposites have the potential to make novel biocomposites and suitable for further application especially in biomedical applications due to its good stiffness, tensile strength, and dimensional stability.     

Reinforcement of polypropylene using sisal fibers grafted with poly(methyl methacrylate)

Sisal fiber (SF) surface modification was carried out by grafting with methyl methacrylate (MMA) using cerium and ammonium nitrate as initiator. The effects of reaction time, monomer, and initiator concentration on the grafting parameters were systematically investigated. The results showed that MMA was successfully grafted onto the sisal fiber surface. The PMMA‐grafted sisal fibers were melt blended with polypropylene (PP) and then injection molded. The PP/SF composites were characterized by means of thermal analysis, mechanical testing, wide‐angle X‐ray diffraction, and SEM examination. PMMA grafted onto the surface of SF enhanced the intermolecular interaction between the reinforcing SF and PP matrix, improved the dispersion of SF in the PP matrix, and promoted the formation of β‐crystalline PP. These enhanced the thermal stability and mechanical properties of PP/SF composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1055–1064, 2003     

Morphology,thermal and mechanical properties of glass fiber‐reinforced crosslinkable poly(arylene ether nitrile)

Crosslinkable poly(arylene ether nitrile)/glass fiber (PEN/GF) composites with high thermal stabilities and mechanical properties were prepared by a economically and environmentally viable method of melt extrusion and injection molding. The feasibility of using PEN/GF composites was investigated by evaluating its morphological, rheological, thermal, and mechanical properties. The morphology shows a good dispersion and strong interfacial interaction between PEN and GF. Thermal studies reveal that the thermal stabilities of PEN/GF are improved significantly with increase of GF content. Mechanical investigation manifested that GFs have strengthening effect (increase in flexural, tensile, and impact strength) on the mechanical performance of PEN composites. Most importantly, crosslinking reaction of PEN/GF composites can further improve their mechanical performances, because a couple of GFs are agglomerated by thermal motion and strong interfacial adhesion and the local agglomeration does not break the global uniform distribution. This work shows that both the enhancement of GF content and the crosslinking reaction of PEN/GF composites are two key factors influencing the thermal and mechanical properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Influence of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites

The incorporation of natural fibers with polymer matrix composites (PMCs) has increasing applications in many fields of engineering due to the growing concerns regarding the environmental impact and energy crisis. The objective of this work is to examine the effect of fiber orientation and fiber content on properties of sisal‐jute‐glass fiber‐reinforced polyester composites. In this experimental study, sisal‐jute‐glass fiber‐reinforced polyester composites are prepared with fiber orientations of 0° and 90° and fiber volume of sisal‐jute‐glass fibers are in the ratio of 40:0:60, 0:40:60, and 20:20:60 respectively, and the experiments were conducted. The results indicated that the hybrid composites had shown better performance and the fiber orientation and fiber content play major role in strength and water absorption properties. The morphological properties, internal structure, cracks, and fiber pull out of the fractured specimen during testing are also investigated by using scanning electron microscopy (SEM) analysis. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42968.     

Sustainable biocarbon as an alternative of traditional fillers for poly(butylene terephthalate)-based composites: Thermo-oxidative aging and durability

Sustainable biocomposites have gained considerable interest as an alternative to conventional composites in recent years due to their cost-effectiveness and environmental friendliness. The aim of this study was to investigate the performance and durability behavior of biocomposites from sustainable biocarbon (BC) as compared to conventional established fillers. The poly(butylene terephthalate) (PBT) and its composites reinforced with BC, talc, and glass fiber (GF) were prepared and the durability performances was investigated. The study showed that BC/PBT biocomposites provided a lighter weight alternative to traditionally used fillers. After undergoes thermo-oxidative aging, the mechanical properties of BC/PBT biocomposite were deteriorated. The GF/PBT showed the most stable in retaining its mechanical properties in comparison to the talc/PBT and BC/PBT. The aging behavior and mechanism of the PBT composites were discussed. This study provides further insight on the durability-related properties progression of biocomposites as compared to traditional used fillers. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47722.     

Mechanical and water absorption behaviors of corn stalk/sisal fiber‐reinforced hybrid composites

In this study, corn stalk flour (CSF) was used as filler instead of wood flour (WF) to prepare poly(vinyl chloride) (PVC) based wood plastic composite (WPC). In order to enhance the mechanical properties of the WPC, sisal fiber (SF) was introduced as reinforcer. The mechanical and the water absorption behaviors of WPC were investigated in detail. The results indicated that the chemical structure of CSF proved by FTIR was similar to that of WF. The effect of the hybridization of SF and CSF on the mechanical and water absorption behaviors of CSF/SF/PVC composite was studied. It was found that the introduction of SF of 5 mm in length resulted in improvement of the mechanical properties and had little effect on water absorption behavior. Scanning electron microscopy was carried out to observe the fracture surface of the composite. The distribution of CSF and SF in PVC was analyzed. Meanwhile, the hybrid enhancement mechanism of SF in PVC matrix was discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46405.     

SF/PF复合材料冲击性能的研究

研究了剑麻纤维(SF)的表面处理方式、纤维的含量、纤维的长度及与玻璃纤维混杂增强对SF／酚醛树脂(PF)复合材料冲击强度的影响，借助SEM观察复合材料的冲击断面，进行了微观结构分析。结果表明，SF经过碱处理后复合体系的冲击强度提高了34％，当SF的质量分数为40％、长度为6ram时，SF／PF复合材料冲击强度达到最大值，当SF与玻纤质量比为1：1时，复合材料冲击强度出现了混杂效应。     

Effect of initial fiber length on the rheological properties of sisal fiber/polylactic acid composites

The rheological properties of sisal fiber (SF)/polylactic acid (PLA) composites of different SF content and initial fiber length were evaluated using a torque rheometer. Since the SF configuration directly affected the rheological properties of the composites, the length and width of SFs in the final composites were measured. The effect of fiber content, angular velocity, and initial fiber length on the fiber aspect ratio (length to width ratio) and composite rheological properties were analyzed. Initial fiber length significantly affects the rheological properties of SF/PLA composites at low SF content, while fiber content predominantly affects rheological properties at high SF content, and rheological parameters are similar for the composites of different initial fiber length. The average shear stress and mixing temperature are affected by feeding speed for composites of very high SF content. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

The influence of chemical surface modification on the performance of sisal‐polyester biocomposites

This article concerns the effectiveness of various types and degrees of surface modification of sisal fibers involving dewaxing, alkali treatment, bleaching cyanoethylation and viny1 grafting in enhancing the mechanical properties, such as tensile, flexural and impact strength, of sisal‐polyester biocomposites. The mechanical properties are optimum at a fiber loading of 30 wt%. Among all modifications, cyanoethylation and alkali treatment result in improved properties of the biocomposites. Cyanoethylated sisal‐polyester composite exhibited maximum tensile strength (84.29 MPa). The alkali treated sisal‐polyester composite exhibited best flexural (153.94 MPa) and impac strength (197.88 J/m), which are, respectively, 21.8% and 20.9% higher than the corresponding mechanical properties of the untreated sisal‐polyester composites. In the case of vinyl grafting, acrylonitrile (AN)‐grafted sisal‐polyester composites show better mechanical properties than methyl‐methacrylate (MMA)‐grafted sisal composites. Scanning electron microscopic studies were carried out to analyze the fiber‐matrix interaction in various surface‐modified sisal‐polyester composites.     

Structural properties and mechanical behavior of injection molded composites of polypropylene and sisal fiber

Composites based on isotactic polypropylene (PP) and sisal fiber (SF) were prepared by melt mixing and injection molding. The melt mixing characteristics, thermal properties, morphology, crystalline structure, and mechanical behavior of the PP/SF composites were systematically investigated. The results show that the PP/SF composites can be melt mixed and injection molded under similar conditions as the PP homo‐polymer. For the composites with low sisal fiber content, the fibers act as sites for the nucleation of PP spherulites, and accelerate the crystallization rate and enhance the degree of crystallinity of PP. On the other hand, when the sisal fiber content is high, the fibers hinder the molecular chain motion of PP, and retard the crystallization. The inclusion of sisal fiber induces the formation of β‐form PP crystals in the PP/SF composites and produces little change in the inter‐planar spacing corresponding to the various diffraction peaks of PP. The apparent crystal size as indicated by the several diffraction peaks such as L_(110)α, L_(040)α, L_(130)α and L_(300)β of the α and β‐form crystals tend to increase in the PP/SF composites considerably. These results lead to the increase in the melting temperature of PP. Moreover, the stiffness of the PP/SF composites is improved by the addition of sisal fibers, but their tensile strength decreases because of the poor interfacial bonding. The PP/SF composites are toughened by the sisal fibers due to the formation of β‐form PP crystals and the pull‐out of sisal fibers from the PP matrix, both factors retard crack growth.     

Ceramic sheet hybrid kenaf reinforced polypropylene biocomposites

Hybrid biocomposites are one of the emerging fields in polymer composites. The purpose of this study is the development and characterization of ceramic sheet (CS) hybrid polypropylene (PP) biocomposites for broadening of the field of potential applications of biocomposites. Hybrid PP biocomposites were manufactured with 20 wt % loadings of kenaf and the addition of a CS (single or double sided) by melting and compression molding. The effects of the CS on the mechanical and thermal properties of the hybrid PP biocomposites were analyzed in terms of tensile, flexural, and impact properties, and inflammability, smoke optical density, and toxicity of the combustion gas. Also, the surface morphology of fractured hybrid PP biocomposites was observed by SEM and AFM. In spite of the brittle properties of the ceramic, the mechanical properties of the hybrid PP biocomposites were improved and, also, the inflammability of the hybrid PP biocomposites with the CS was highly improved. As a result, full impregnation of CSs into the kenaf reinforced biocomposite can contribute to the improvement of both the mechanical properties and the inflammability of biocomposites, resulting in a broadening of the field of potential applications of biocomposites such as aerospace. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1917–1922, 2013     

Synergistic effect of graphite nanoplatelets and glass fibers in polypropylene composites

In this study, polypropylene (PP) composites reinforced with short glass fibers (GF) and exfoliated graphite nanoplatelets were obtained by melt compounding followed by injection molding. Morphological observations and quasi‐static tensile tests were carried out in order to investigate how the morphology and the mechanical properties of the composites were affected by the combined effect of two fillers of rather different size scales (i.e., micro‐ and nanoscale). The results indicate that the dispersion of the nanofiller in the PP matrix promoted the formation of a stronger interface between the matrix and GF, as indicated by the increase of the interfacial shear strength determined by the single‐fiber microdebonding test. Concurrently, a significant improvement of the tensile modulus and impact strength of the composites was observed, with small changes in the processability of hybrid composites compared to that of GF composites, as confirmed by rheological measurements. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41682.     

剑麻纤维及其复合材料研究进展

介绍了剑麻纤维(SF)的结构特点、物理力学性能以及纤维改性处理方法,从纤维形态及增强基质出发综述了长、短SF及SF混杂纤维增强复合材料以及SF增强热塑性、热固性树脂和弹性体复合材料方面的研究与开发,指出了SF增强复合材料今后的研究方向。