Conductive and electroactive composite paper reinforced by coating of polyaniline on lignocelluloses fibers

Direct use of lignocelluloses fibers as substrate for fabrication of conductive, electroactive, biodegradable, and low‐cost electrode materials are in demand for high‐tech applications of ion‐exchange and energy storage devices. This article presents the preparation and characterizations of conductive and electroactive lignocelluloses‐polyaniline (cellulose/PANI) composite paper. Lignocelluloses fibers were directly collected from the stem of self‐growing plant, Typha Angusitfolia, and subsequently coated with the conductive and electroactive layer of PANI through chemical synthesis. Individual PANI‐coated lignocelluloses fibers were converted into sheet and further characterized with Scanning Electron Microscopy, Fourier Transform Infrared, Thermogravimetric Analysis, electronic conductivity, and Cyclic Voltammetry. Cellulose/PANI composite paper revealed superior thermal characteristics and used as a working electrode in three different electrolytes for ion‐exchange properties. Conductive composite paper (CCP) showed the charge storage capacity of ～52 C/g at scan rate of 5 mV/s in 2M HCl solution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42293.     

Mechanical,thermal, and microwave properties of conducting composites of polypyrrole/polypyrrole‐coated short nylon fibers with acrylonitrile butadiene rubber

Pyrrole was polymerized in the presence of anhydrous ferric chloride as oxidant and p‐toluene sulfonic acid as dopant. Polypyrrole‐coated short nylon fibers were prepared by polymerizing pyrrole in the presence of short nylon fibers. The resultant polypyrrole (PPy) and PPy‐coated nylon fiber (F‐PPy) were then used to prepare rubber composites based on acrylonitrile butadiene rubber (NBR). The cure pattern, direct current (DC) conductivity, mechanical properties, morphology, thermal degradation parameters, and microwave characteristics of the resulting composites were studied. PPy retarded the cure reaction while F‐PPy accelerated the cure reaction. Compared to PPy, F‐PPy was found to be more effective in enhancing the DC conductivity of NBR. The tensile strength and modulus values increased on adding PPy and F‐PPy to NBR, suggesting a reinforcement effect. Incorporation of PPy and F‐PPy improved the thermal stability of NBR. The absolute value of the dielectric permittivity, alternating current (AC) conductivity, and absorption coefficient of the conducting composites prepared were found to be much greater than the gum vulcanizate. PPy and F‐PPy were found to decrease the dielectric heating coefficient and skin depth significantly. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Multilayer photoactive nanocolloidal PPy:PSS as a novel substitute for Pt free counter electrode in DSSC

Water dispersible and highly processable, Polypyrrole (PPy) nanocolloidal particles were synthesized by chemical oxidation polymerization with 15 wt % of anionic polyelectrolyte poly(styrene sulfonate) (PSS) at 5°C has been reported in this work. This polymer composite (PPy:PSS) was competent with conventional Pt counter electrode (CE) when compared for dye sensitized solar cells (DSSCs). Morphological analysis revealed smooth and spherical shaped nanoparticles of PPy. Interaction between the SO₃H groups and Py units in PPy improved the thermal stability of PPy with higher doping levels of PSS. The nanocolloidal solution was spin coated at 4000 rpm. The layer by layer, self‐assembled multilayer thin films were used as CE in DSSCs. There was a linear dependence of DSSCs performance with film roughness for the self‐assembled multilayer PPy:PSS films. Single layer films showed better electrocatalytic behavior than multilayer films. All the PPy:PSS films had good electrochemical stability. The DSSC efficiency of 3.40% was observed for chemically oxidized PPy with 15 wt % PSS for single layer film, with a highest FF of 0.7154. The low cost, good performance, rapid and simple fabrication method of PPy:PSS composite modified CE could be a potential alternative for Pt in the DSSCs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43114.     

Laccase‐catalyzed synthesis of polypyrrole‐multiwalled carbon nanotube composites as energy storage materials for capacitors

Multiwalled carbon nanotubes (MWNTs) were coated with polypyrrole (PPy) using in situ enzymatic polymerization of pyrrole catalyzed by a laccase (benzenediol:oxygen oxidoreductase, EC 1.10.3.2) from Trametes versicolor. Transmission electron microscopy revealed that the MWNTs were uniformly coated with very thin layers of PPy without any indication of globular polymer aggregate formations. The enzymatic synthesis of the MWNTs/PPy composites was quite simple being performed in a one‐pot aqueous solution (pH 4.0) under mild reaction conditions. The potential of the composites with respect to the development of energy storage devices was demonstrated by fabricating a two‐electrode coin cell capacitor (diameter 20 mm, thickness 1.6 mm) utilizing the composites as electrode materials. The capacitance of the cell was 28.0 F g^?1 for the electrode material as measured by a galvanostatic charge–discharge method. The energy density and power density were 2.55 and 805 W kg^?1, respectively, which were close to those of the capacitors classified as ultracapacitors. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43307.     

Electrically conductive composites of polyurethane derived from castor oil with polypyrrole‐coated peach palm fibers

Electrically conducting fibers were prepared through in situ oxidative polymerization of pyrrole (Py) in the presence of peach palm fibers (PPF) using iron (III) chloride hexahydrate (FeCl₃·6H₂O) as oxidant. The polypyrrole (PPy) coated PPF displayed a PPy layer on the fibers surface, which was responsible for an electrical conductivity of (2.2 ± 0.3) × 10⁻¹ S cm⁻¹, similar to the neat PPy. Electrically conductive composites were prepared by dispersing various amounts of PPy‐coated PPF in a polyurethane matrix derived from castor oil. The polyurethane/PPy‐coated PPF composites (PU/PPF–PPy) exhibited an electrical conductivity higher than PU/PPy blends with similar filler content. This behavior is attributed to the higher aspect ratio of PPF–PPy when compared with PPy particles, inducing a denser conductive network formation in the PU matrix. Electromagnetic interference shielding effectiveness (EMI SE) value in the X‐band (8.2–12.4 GHz) found for PU/PPF–PPy composites containing 25 wt% of PPF–PPy were in the range −12 dB, which corresponds to 93.2% of attenuation, indicating that these composites are promising candidates for EMI shielding applications. POLYM. COMPOS., 38:2146–2155, 2017. © 2015 Society of Plastics Engineers     

Ultrathin and nanofibers via room temperature electrospinning from trifluoroacetic acid solutions of untreated lignocellulosic sisal fiber or sisal pulp

Lignocellulosic sisal fiber (LSF) and sisal pulp (SP) were electrospun at room temperature from solutions in trifluoroacetic acid (TFA) prepared at concentrations of 2 × 10⁻² g mL⁻¹ and 3 × 10⁻² g mL⁻¹, respectively. Scanning electron microscopy images of the electrospun LSF showed fibers with diameters ranging from 120 to 510 nm. The presence of defects decreased along with increasing the flow rate of the SP solution, which generated nanofibers and ultrathin fibers with diameters in the range of 40–60 (at 5.5 µL min⁻¹) up to 90–200 nm (at 65.5 µL min⁻¹). Despite the known ability of TFA to esterify the hydroxyl groups present in the starting materials, the Fourier transform infrared spectra indicated the absence of trifluoroacetyl groups in the electrospun samples. The thermal stability of the final materials proved suitable for many applications even though some differences were observed relative to the starting materials. This study demonstrated a feasible novel approach for producing nano/ultrathin fibers from lignocellulosic biomass or its main component, which allows for a wide range of applications for these materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41826.     

Microstructural,wetting, and dielectric properties of plasma polymerized polypyrrole thin films

Polypyrrole (PPy) thin films were synthesized by plasma polymerization technique and investigated the influence of discharge power on microstructural, optical, surface wettability, and dielectric properties of grown films. As deposited PPy films were characterized by X‐ray diffraction (XRD), Fourier transform Infrared spectroscopy (FTIR), Atomic force microscopy, UV‐VIS spectroscopy and dielectric spectroscopy. The broad XRD peak present at 2θ = 23.5° revealed the amorphous nature of grown PPy films. The FTIR spectra displayed characteristic peaks in the wavenumbers regions 3300–3400 cm^?1 and 1635–1700 cm^?1 and respective peaks intensities decreased slightly as a function of discharge powers. Significant modifications in surface morphology of the films were observed as a function of discharge powers and PPy films synthesized at higher discharge power of 50 W demonstrated characteristic surface morphology composed of characteristic vertical cone shaped clusters provided with rms roughness of 3.42 nm. The UV‐VIS absorption spectra evidenced that the optical density values varied as a function of discharge power. The evaluated band gap energies decreased with an increase of discharge power and found to be 2.53 eV for PPy films prepared at higher discharge power of 50 W. The surface wettability studies evidenced that as prepared PPy films were found to be hydrophilic in nature. The dielectric measurements were carried out for “ITO/polymer/ITO” structures in the frequency range 10 mHz to 100 kHz. As evidenced from dielectric spectroscopic measurements, PPy films synthesized at 50 W were demonstrated conductivity value of 6.0 × 10^?12 S/m. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43982.     

Fabrication of Tiron‐doped polypyrrole/MWCNT composite electrodes with high mass loading and enhanced performance for supercapacitors

In this study, the aromatic sulfonate compound Tiron with high charge to mass ratio is used as an anionic dopant for synthesis of polypyrrole (PPy). The fabricated PPy is investigated for electrochemical supercapacitor (ES) application. Testing results show that Tiron allows reduced PPy agglomeration, smaller particle size and improved charge storage properties of PPy. High capacitance and improved capacitive retention at high scan rates are achieved by the fabrication of PPy/multiwalled carbon nanotube (MWCNT) composite electrode using safranin (SAF) as a co‐dispersant. The Tiron‐doped PPy electrode shows the highest capacitance of 7.8 F cm^?2 with a mass of 27 mg cm^?2. The Tiron‐doped PPy/MWCNT composite electrode shows good capacitance retention with a capacitance of 1.0 F cm^?2 at the scan rate of 100 mV s^?1. Symmetric supercapacitor cells are fabricated using PPy based active materials. An energy density of 0.36 mWh cm^?2 is achieved. The energy/power density and capacitance retention of the Tiron‐doped PPy/MWCNT ES is significantly improved in comparison with PPy‐based ES, prepared without Tiron or MWCNT. The Tiron‐doped PPy/MWCNT symmetric supercapacitor presents good cycling performance with 91.4% capacitance retention after 1000 charge–discharge cycles. The PPy/MWCNT composites, prepared using Tiron and SAF co‐dispersant, are promising electrodes for ES. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42376.     

Polypyrrole–vinyl aniline modified cyclohexanone formaldehyde resin copolymers: a comparative study of the resin preparation

In this study, the synthesis of polypyrrole‐b‐vinyl aniline modified cyclohexanone formaldehyde resin (PPy‐b‐CFVAnR) block copolymers by a combination of condensation polymerization and chemical oxidative polymerization processes was examined. First, a cyclohexanone formaldehyde resin containing vinyl aniline units [4‐ vinyl aniline modified cycl?ohexanone formaldehyde resin (CFVAnR)] was prepared by a direct condensation reaction of 4‐vinyl aniline and cyclohexanone with formaldehyde in an in situ modification reaction. CFVAnR and pyrrole (Py) were then used with a conventional method of in situ chemical oxidative polymerization. The reactions were carried out with heat‐activated potassium persulfate salt in the presence of p‐toluene sulfonic acid in a dimethyl sulfoxide–water binary solvent system; this led to the formation of desired block copolymers. The effects of the oxidant–monomer molar ratio, dopant existence, addition order of the reactants, and reaction temperature on the yield, conductivity, and morphology of the resulting products were investigated. PPy‐b‐CFVAnR copolymers prepared with a resin‐to‐Py molar ratio of 1:40 showed conductivity in the range 3.7 × 10^?1 to 3.8 × 10^?2 S/cm. Oxidant‐to‐Py molar ratios of 0.5 and 1.0 were proposed to be the optimum stoichiometries for higher conductivity and yield, respectively, of the copolymer. The morphology of the copolymer (PPy‐b‐CFVAnR) was investigated with environmental scanning electron microscopy analyses. The results indicate that the surface of the copolymer was composed of well‐distributed nanospheres with average particle diameters of 60–85 nm. Also, the synthesized PPy‐b‐CFVAnR had a higher thermal stability than the pure CFVAnR. The chemical composition and structure of the PPy‐b‐CFVAnR copolymers were characterized by Fourier transform infrared spectroscopy and measurement. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42841.     

One‐pot synthesis,characterization, and field emission investigations of composites of polypyrrole with graphene oxide,reduced graphene oxide,and graphene nanoribbons

Pyrrole monomer was polymerized by a chemical oxidative route in the presence of graphene oxide (GO), reduced GO (rGO), and graphene nanoribbons (GNR) separately to prepare composites of polypyrrole (PPy) as PPy–GO, PPy–rGO, and PPy–GNR, respectively. The morphological, chemical, and structural characterization of the as‐synthesized products was carried out using scanning electron microscopy, Raman spectroscopy, and Fourier transform infrared spectroscopy. Field emission studies of the PPy–GO, PPy–rGO, and PPy–GNR emitters were performed at the base pressure of 1 × 10^?8 mbar in a planar “diode” configuration. The turn‐on field values, corresponding to an emission current density of 1 µA/cm², are observed to be 1.5, 2.2, and 0.9 V/µm for the PPy–GO, PPy–rGO, and PPy–GNR emitters, respectively. The maximum emission current density of 2.5 mA/cm² is drawn from PPy–GO at an applied electric field of 3.2 V/µm, 1.2 mA/cm² at 3.6 V/µm from the PPy–rGO, and 8 mA/cm² at 2.2 V/µm from the PPy–GNR emitters. All of the composites exhibit good emission stability over more than 2 h. The results indicate the potential for a facile route for synthesizing composites of conducting polymers and graphene‐based materials, with enhanced functionality. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45170.     

Novel route to pure and composite fibers of polypyrrole

An organic salt (FeAOT) is synthesized by the reaction of sodium 1,4‐bis(2‐ethylhexyl)sulfosuccinate (AOT) and ferric chloride. It is fabricated into fibers by manual drawing and electrospinning. Long polypyrrole (PPy) fibers are obtained for the first time by a vapor deposition reaction of pyrrole on the FeAOT fibers, and this technique is extended to the synthesis of PPy composite fibers with multiwalled carbon nanotubes (PPy–MWCNT fibers). The PPy and PPy–MWCNT fibers have a nanoporous morphology, a conductivity of 10–15 S cm^?1, and a tensile strength of 12–43 MPa. The electrochemistry and current–voltage characteristics of the PPy fibers are also studied. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1490–1494, 2007     

Sepiolite grafted polypyrrole: Influence of degree of grafting on structural,thermal, and impedance properties of nanohybrid

Conductive pyrrole monomer was grafted on vinyl modified sepiolite by surface initiated emulsion graft polymerization. Effect of process variables such as monomer, initiator, and surfactant on degree of grafting (%) were investigated. Maximum 745% degree of grafting was obtained at optimized grafting conditions. Structural changes in sepiolite by grafting of polypyrrole chains was confirmed by Fourier transform infrared spectroscopy and X-ray diffraction techniques. Surface morphology of the grafted nanohybrid was investigated by scanning electron microscopy (SEM). Thermal studies were carried out to acquire information concerning thermal stability of the synthesized materials and it was found increasing with the increase in grafting (%) of polypyrrole in sepiolite grafted polypyrrole (MS-g-PPy). Complex impedance spectroscopic analysis was carried out to study the effects of grafting of PPy on the ac electrical properties of synthesized nanohybrid composite at ambient temperature in the frequency range of 0.5–10⁷ Hz. The value of electrical conductivity was affected by degree of grafting (%) and maximum value of 0.85 × 10⁻⁴ S/cm was achieved. Both dielectric loss factor and permittivity increase with the decrease of frequency exhibiting strong interfacial polarization at low frequency.     

Chitosan‐based gel film electrolytes containing ionic liquid and lithium salt for energy storage applications

Fabrication, characterization, and a comparative study have been performed for chitosan‐based polymer electrolytes using two different dispersion media. Chitosan gel film (solid) electrolytes are fabricated using acetic acid or adipic acid as the dispersant for chitosan in combination with ionic liquid and lithium salt. This quaternary system of chitosan, acetic acid or adipic acid, 1‐butyl‐3‐methylimadazolium tetrafluoroborate (ionic liquid), and lithium chloride is formed as an electrolyte for potential secondary energy storage applications. The ionic conductivities, thermal, structural, and morphological properties for these electrolytes are compared. The ionic conductivities for chitosan/adipic acid (CHAD) and for chitosan/acetic acid (CHAC) systems are in the range of 3.71 × 10⁻⁴−4.6 × 10⁻³ and 1.3 × 10⁻⁴ −3.2 × 10⁻³ S cm⁻¹, respectively. The thermal stability of CHAD‐based electrolytes is determined to be higher than that of CHAC‐based electrolytes. Preliminary studies are performed to determine the electrochemical stability of these materials as solid film electrolytes for electrochemical supercapacitors. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42143.     

Preparation,morphology, and conductivity of waterborne,nanostructured, cationic polyurethane/polypyrrole conductive coatings

To endow cellulose fiber papers with good conductivity and simultaneously retain the mechanical strength of the conductive paper, a kind of waterborne, nanostructured, cationic polyurethane (CPU)/polypyrrole (PPy) conductive coatings were developed to modify the paper surface. Fourier transform infrared spectroscopy, atomic force microscopy, and thermogravimetry–differential thermogravimetry demonstrated that the peak associated with hydrogen bonding between ? NH and C?O of CPU was shifted, and chemical bonds between CPU and PPy were formed. Good compatibility between CPU and PPy was simultaneously established. Transmission electron microscopy and atomic force microscopy also suggested that PPy was encased and embedded in the CPU colloidal particles in a uniform style, and the surface of the CPU/PPy film was covered with a smooth, coherent conductive layer. With increasing pyrrole (Py) content from 5 to 20 wt %, the particle size increased from 55.08 to 74.59 nm, and the dispersity index (DPI) decreased. In addition, the conductivity of CPU/PPy increased from 0.1 to 5.0 S/cm. When the Py content was greater than 20 wt %, apparent increases in the particle size and DPI were detected as was particle coagulation; this resulted in decreased conductivity. Compared with the uncoated paper, the paper coated with CPU/PPy dispersions displayed different surface morphologies. The surface of the paper was completely enwrapped by the CPU/PPy conductive films when the coating amount was 45.42 g/m². With increasing coating amounts from 10.35 to 67.86 g/m², the conductivity of the conductive coated paper increased from 2.78 × 10^?3 to 2.16 S/cm, the tensile strength increased from 35.3 to 60.4 N m/g, and the conductive coated paper displayed good conductivity stability. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41445.     

Synthesis and characterization of secondary doped polypyrrole/organic modified attapulgite conductive composites

Secondary doping method was introduced into fabricating polypyrrole/oganic modified attapulgite conductive composites. The preparation conditions, such as amount of hexadecylpyridinium chloride (CPC, modifying agent), organic modified attapulgite (OATP), and HCl (secondary dopant) have been optimized to get the composites with the highest conductivity. When m_CPC/m_ATP, m_OATP/m_Py, and n_HCl/n_SA (SA is sulfamic acid) reaches 0.03, 0.6, and 0.5, respectively, the PPy/OATP composites possess the highest conductivity of 87.59 S cm^?1 as well as the highest thermal degradation temperature of 249.29°C. Scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, Fourier transform infrared spectroscopy, UV‐Visible diffuse reflectance study, and X‐ray photoelectron Spectroscopy results showed that PPy chains form the core‐shell structure and may combine with OATP via π–π stacking interaction. Thermogravimetric analysis showed that the thermal stability of PPy/OATP‐SH composites was enhanced and these could be attributed to the retardation effect of OATP as barriers for the degradation of PPy. This method may open a new door for PPy‐based composites with special structures, higher performance, and thus broader application ranges. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41407.     

Multiwalled carbon nanotubes/polypyrrole/graphene/nonwoven fabric composites used as electrodes of electrochemical capacitor

The reduced graphene oxide/nonwoven fabric (rGO/NWF) composites have been fabricated through heating the NWF coated with the mixture of GO and HONH₂·HCl at 130°C, during which the GO is chemically reduced to rGO. Then the composites of polypyrrole (PPy)/rGO/NWF have been prepared through chemically polymerizing pyrrole vapor by using the FeCl₃·6H₂O adsorbed on rGO/NWF substrate as oxidant. Finally, multiwalled carbon nanotubes (MWCNTs) are used as conductive enhancer to modify PPy/rGO/NWF through dip‐dry process to obtain MWCNTs/PPy/rGO/NWF. The prepared composites have been characterized and their capacitive properties have been evaluated in 1.0M KCl electrolyte by using two‐electrode symmetric capacitor test. The results reveal that MWCNTs/PPy/rGO/NWF possesses a maximum specific capacitance (C_sc) of about 319 F g^?1 while PPy/rGO/NWF has a C_sc of about 277.8 F g^?1 at the scan rate of 1 mV s^?1 and that optimum MWCNTs/PPy/rGO/NWF retains 94.5% of initial C_sc after 1000 cycles at scan rate of 80 mV s^?1 which is higher than PPy/rGO/NWF (83.4%). Further analysis reveals that the addition of MWCNTs can increase the charger accumulation at the outer and inner of the composites, which is favorable to improve the stability and the rapid charge‐discharge capacity. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41023.     

Fabrication of carbon nanotubes/polypyrrole/carbon nanotubes/melamine foam for supercapacitor

The carbon nanotubes (CNTs) have been loaded on the melamine foam (MF) to form the composite (CNTs/MF) by dip‐dry process, then polypyrrole (PPy) is coated on CNTs/MF (PPy/CNTs/MF) through chemical oxidation polymerization by using FeCl₃·6H₂O adsorbed on CNTs/MF as oxidant to polymerize the pyrrole vapor. Finally, CNTs are coated on the surface of PPy/CNTs/MF to increase the conductivity of the composite (CNTs/PPy/CNTs/MF) by dip‐dry process again. The composites have been characterized by X‐ray diffraction spectroscopy, scanning electron microscopy and electrochemical method. The results show that the structure of the composites has obvious influence on their capacitive properties. According to the galvanostatic charge/discharge test, the specific capacitance of CNTs/PPy/CNTs/MF is about 184 F g^?1 based on the total mass of the composite and 262 F g^?1 based on the mass of PPy (70.2 wt % in the composite) at the current density of 0.4 A g^?1, which is higher than that of PPy/CNTs/MF (120 F g^?1 based on the total mass of the composite and 167 F g^?1 based on the mass of the PPy). Furthermore, the capacitor assembled by CNTs/PPy/CNTs/MF shows excellent cyclic stability. The capacitance of the cell assembled by CNTs/PPy/CNTs/MF retains 96.3% over 450 scan cycles at scan rate of 20 mV s^?1, which is larger than that assembled by CNTs/PPy/MF (72.5%). © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39779.     

Conductive polymers/polyacrylonitrile composite fibers: Fabrication and properties

Polypyrrole/polyacrylonitrile, polyaniline/polyacrylonitrile, and poly(3,4‐ethylenedioxythiophene)/polyacrylonitrile composite fibres were fabricated successfully by in situ polymerization. The morphologic observations confirmed the uniformly‐covered polyacrylonitrile fiber surface by conductive conjugated polymers. These composite fibers exhibited conductivity in the range of 1.4 × 10⁻² to 5.2 × 10⁻¹ S cm⁻¹. Improved thermal stability of the composite fibers was observed from thermogravimetric analysis results. Structural analysis indicated that the interactions of both hydrogen‐bonding and the electrostatic attraction existed between polyacrylonitrile chains and conjugated polymers. These novel composite fibers still possessed original fibrillar morphology and strength properties and showed a good stability to atmosphere and washing. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Alkali–methanol–anthraquinone pulping of Miscanthus x giganteus for thermoplastic composite reinforcement

The potential of pulp fiber–reinforced thermoplastics is currently not fully explored in composites. One of the main reasons is that pulp fibers are extracted for the use in papermaking and are thus not optimized for use as reinforcements in thermoplastics. Furthermore, currently used processing methods constitute several severe thermomechanical steps inducing premature degradation of the fibers. A systematic development of these composite materials requires the study of both these aspects. The goal of this work was to optimize fiber extraction against properties relevant to the reinforcement of thermoplastics. To this end, thick‐walled Miscanthus x giganteus pulp fibers were selected. The fibers were pulped by the alkaline–methanol–anthraquinone process. An unreplicated factorial design was applied to determine the effect of key operating variables on fiber thermal stability and mechanical properties. The thermomechanical properties of pulp fibers depend primarily on the morphology and chemical composition of the fiber resource in terms of the respective amounts of lignin, hemicellulose, and cellulose, all strongly influenced by the choice of pulping conditions. Optimal pulping parameters were identified, allowing production of fibers thermally stable up to 255°C with an aspect ratio of 40, a straightness of 95%, and tensile strength as high as 890 MPa. Specific stiffness and strength values with respect to density and material cost of 56 GPa m^?3 $^?1 and 820 MPa m^?3 $^?1 were highly competitive with glass fibers, with corresponding values of 15 GPa m^?3$^?1 and 270–490 MPa m^?3 $^?1, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2132–2143, 2004     

Structural characteristics of chemical vapor polymerized polypyrrole/polycaprolactam fiber composites

Structural characteristics of polypyrrole (PPy)‐coated polycaprolactam (PA6) fiber composites prepared by chemical vapor deposition, in the presence of ferric chloride as the oxidizing agent, were investigated. A multi‐layered coating structure was observed by transmission electron microscopy (TEM), where a compact and denser layer existed between the PPy and PA6 fibers with two diffused layers on each side of the denser layer. The compact layer had a thickness of 200–300 nm. The experimental results show that there was no chemical interaction between PPy and PA6 in the PPy‐coated PA6 fibers. However, there was a stronger interaction between PPy and PA6 molecules in the interphase of PPy‐coated PA6 fiber after heat treatment at elevated temperature. The surface morphology of PPy‐coated PA6 fibers changed with the application of different processing treatments, e.g. swelling and heat treatment. Copyright © 2005 Society of Chemical Industry