Electrical conductivity and EMI shielding effectiveness of polyurethane foam–conductive filler composites

The morphological, electrical, and thermal properties of polyurethane foam (PUF)/single conductive filler composites and PUF/hybrid conductive filler composites were investigated. For the PUF/single conductive filler composites, the PUF/nickel‐coated carbon fiber (NCCF) composite showed higher electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) than did the PUF/multiwall carbon nanotube (MWCNT) and PUF/graphite composites; therefore, NCCF is the most effective filler among those tested in this study. For the PUF/hybrid conductive fillers PUF/NCCF (3.0 php)/MWCNT (3.0 php) composites, the values of electrical conductivity and EMI SE were determined to be 0.171 S/cm and 24.7 dB (decibel), respectively, which were the highest among the fillers investigated in this study. NCCF and MWCNT were the most effective primary and secondary fillers, and they had a synergistic effect on the electrical conductivity and EMI SE of the PUF/NCCF/MWCNT composites. From the results of thermal conductivity and cell size of the PUF/conductive filler composites, it is suggested that a reduction in cell size lowers the thermal conductivity of the PUF/conductive filler composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44373.     

Preparation and characterization of colloidal carbon sphere/rigid polyurethane foam composites

Sucrose decomposed under hydrothermal conditions, generating colloidal carbon spheres (CCSs) with a perfectly spherical morphology. X‐ray diffraction indicated that the main component of the CCSs was disordered carbon, and massive hydroxyl groups existed on the surface, as confirmed by Fourier transform infrared spectroscopy. CCSs were first introduced into polyurethane foams (PUFs), and CCS‐reinforced PUF (PUF/CCS) composites were synthesized. The introduction of CCSs did not increase the viscosity of polyol/CCS blends significantly. The good dispersion of CCSs and the compatibility between CCSs and polyurethane were confirmed by transmission electron microscopy measurements. The results of mechanical testing showed that PUF/CCS composites exhibited greatly improved mechanical properties in comparison with neat PUFs, and this could be ascribed to the finer cell structure of the PUF/CCS composites, which was inspected with scanning electron microscopy. Thermogravimetric analysis indicated that the effects of CCSs on the thermal stability of the foams were slight. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of expandable graphite on the properties of intumescent flame‐retardant polyurethane foam

Water‐blown rigid polyurethane foam (PUF) with two different particle sizes (180 and 300 μm) of expandable graphite (EG) as a flame‐retardant additive were prepared, and the effects on the mechanical, morphological, water absorption, thermal conductivity, thermal, and flame‐retardant properties were studied. In this investigation, EG content was varied from 5 to 50 php by weight. The mechanical properties of PUF decreased with increasing EG loading in both cases. The water absorption of the PUF increased with an increase in the EG loading mainly because of the collapse of foam cells, as evidenced from the scanning electron microscopy pictures. The thermal conductivity of the EG‐filled PUF showed that the insulation properties decreased with EG loading. The flame‐retardant properties (limiting oxygen index and char yield measurement) of the PUF improved with increasing EG loading. PUF filled with the higher particle size EG showed better mechanical properties and fire‐retardant properties than the PUF filled with the lower particle size EG. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of vapor‐grown carbon nanofibers and in situ hydrolyzed silica on the mechanical and shape memory properties of water‐borne epoxy composites

Vapor‐grown carbon nanofiber (VGCNF)/water‐borne epoxy (WEP) and SiO₂/WEP composites were successfully synthesized via freeze drying and hot‐press molding. VGCNFs were mixed directly with a WEP emulsion, while SiO₂ was synthesized by in situ hydrolysis of TEOS solution (3‐triethoxysilylpropylamine (KH550): tetraethoxysilane (TEOS): absolute ethanol = 1:5:20, w/w/w) dispersed in the WEP emulsion. WEP composites were obtained from these mixtures by freeze drying and compressing under a pressure of 10 MPa at 120°C for 2 h. The morphology and mechanical properties of the WEP composites were investigated by transmission electron microscopy, scanning electron microscopy, dynamic mechanical analysis and tensile testing. The shape memory (SM) properties of the WEP composites were evaluated by fold‐deploy SM testing. The effects of filler content and recovery temperature on the SM properties were revealed through systematic variation. The results confirmed that VGCNF and in situ hydrolyzed SiO₂ were homogenously dispersed and incorporated into the WEP matrices. Thus, significant improvements in the mechanical and SM properties of the composites were achieved. POLYM. COMPOS., 36:1712–1720, 2015. © 2014 Society of Plastics Engineers     

Simultaneously enhanced cryogenic mechanical behaviors of cyanate ester/epoxy resins by poly(ethylene oxide)‐co‐poly(propylene oxide)‐co‐poly(ethylene oxide) (PEO‐PPO‐PEO) block copolymer and clay

Cryogenic mechanical properties are important parameters for thermosetting resins used in cryogenic engineering areas. The hybrid nanocomposites were prepared by modification of a cyanate ester/epoxy/poly(ethylene oxide)‐block‐poly(propylene oxide)‐block‐poly(ethylene oxide) (PEO‐PPO‐PEO) system with clay. It is demonstrated that the cryogenic tensile strength, Young's modulus, ductility (failure strain), and fracture resistance (impact strength) are simultaneously enhanced by the addition of PEO‐PPO‐PEO and clay. The results show that the tensile strength and Young's modulus at 77 K of the hybrid nanocomposite containing 5 wt% PEO‐PPO‐PEO and 3 wt% clay were enhanced by 31.0% and 14.6%, respectively. The ductility and impact resistance at both room temperature and 77K are all improved for the hybrid composites. The fracture surfaces of the neat BCE/EP and its nanocomposites were examined using scanning electron microscopy (SEM). Finally, the dependence of the coefficients of thermal expansion (CTE) on the clay and PEO‐PPO‐PEO contents was examined by thermal dilatometer. POLYM. COMPOS., 38:2237–2247, 2017. © 2015 Society of Plastics Engineers     

Bamboo fiber polypropylene composites: Effect of fiber treatment and nano clay on mechanical and thermal properties

In the current study, bamboo fibers were modified with sodium meta‐periodate in order to improve the mechanical and thermal properties of the bamboo‐clay‐polypropylene (PP) composites. Both raw and treated bamboo fibers were used in the manufacturing of the composites. The mechanical and thermal properties of the composites from modified bamboo fibers were found to increase considerably compared with those of untreated fibers. Tensile strengths of (raw bamboo fiber)/PP, (raw bamboo fiber‐clay)/PP, and (treated bamboo fiber‐clay)/PP composites showed a decreasing trend with increasing fiber loadings. However, the values for the chemically modified (bamboo fiber)‐clay‐PP composite at all mixing ratios were found to be higher than that of the original PP. The scanning electron micrographs showed that interfacial bonding between the treated fiber‐clay and matrix has significantly improved. It was determined that better dispersion of the filler into matrix occurred on 5% clay addition and fiber treatment. J. VINYL ADDIT. TECHNOL., 21:253–258, 2015. © 2014 Society of Plastics Engineers     

Silica and diatomite fillers modified fluorine rubber composites treated by silane‐coupling agents

The fluorine rubber nanocomposites were prepared by using the silane‐coupling agents treated silica and diatomite, in which 3‐amino propyltriethoxysilane (KH550), 3‐mercapto‐propyl trimethoxysilane (KH590), and bis‐(γ‐triethoxysilylpropyl)‐tetrasulfide (Si69) of the coupling agent were used as the filler modifiers to increase the compatibility between filler and fluorine rubber. The structure and morphology of the composites were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The T_g and thermal stability of the composites were investigated by dynamic mechanical analysis and thermogravimetric analysis. The results showed that the best coupling agent was KH550 and 2 phr (parts per hundred rubber). The KH550‐modified compound filler was crosslinked with fluorine rubber, and the compatibility between filler and fluorine rubber was improved and further confirmed to improve the thermal properties of fluorine rubber with the KH550‐modified filler. J. VINYL ADDIT. TECHNOL., 26:55–61, 2020. © 2019 Society of Plastics Engineers     

Changes in morphology and properties by grafting reaction in PP/EOR/CaCO3 ternary composites

The phase morphology and mechanical properties of polypropylene (PP) composites containing ethylene–octene elastomer (EOR) and calcium carbonate (CaCO₃) filler were investigated by comparing the toughening effect of unmodified EOR with EOR grafted with maleic anhydride (EOR–MA). EORs of various MA contents were prepared by free‐radical grafting of MA onto the EOR backbone using a reactive extrusion process. The composite morphology was directly explored by scanning electron microscopy technique and indirectly explored by differential scanning calorimetry and dynamic mechanical analysis. Separate dispersion of the elastomer and filler particles was achieved by using unmodified EOR. Modification of EOR by maleic anhydride grafting resulted in encapsulation of the filler particles. The mechanical properties of the composites were found to depend mainly on composite morphology and composition and, to a lesser degree, on maleic anhydride concentration. The results of this study showed that when composites contained an equal or higher amount of elastomer relative to filler, a composite with a separate dispersion structure was preferred. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3557–3562, 2003     

Characterization of composite materials based on LDPE loaded with agricultural tunisian waste

This study investigated the use of an available agricultural Tunisian vine stem waste as a filler material. Composites of green materials were prepared using vine stems as filler and low density polyethylene (LDPE) as a matrix. A series of composite films was prepared by different loadings of the vine stem waste with 10–50% of the filler in 10% intervals. The ensuing materials were characterized by several techniques. The morphology of the composites was investigated using scanning electron microscopy (SEM). The thermal and mechanical properties were studied using differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA), respectively. The results indicated that vine‐stem based particles enhanced the thermo‐mechanical properties of the thermoplastic matrix and demonstrated that this available lignocellulosic biomass of vine stems can be considered to be a promising filler material. However, the obtained result of water absorption indicated that the maximum limit of the filler content should not exceed 30% of vine stems. POLYM. COMPOS., 36:817–824, 2015. © 2014 Society of Plastics Engineers     

The effect of blending sequence on the structure and properties of poly(vinyl chloride)/chicken eggshell powder composites

The effect of the blending sequence of poly(vinyl chloride)/chicken eggshell powder (PVC/ESP) composites on the processing, mechanical properties, morphology, and thermal decomposition were investigated. The compounding of composites was done by using a Rheomix mixture internal mixer at 180°C and a rotor speed of 30 rpm for 10 min to allow the mixing torque to reach a steady state. The mechanical and morphological properties of PVC/ESP composites under different blending sequences have been characterized by a lightweight tensile tester and scanning electron microscopy. The thermal stability and thermal analysis of the composites were performed by thermogravimetric and differential scanning calorimetric analysis. Good interfacial adhesion between filler and matrix in composites prepared via blending sequence 2 has improved the tensile strength and thermal stability of the PVC/ESP composite compared with blending sequence 1 as proved from scanning electron microscopy results on the tensile fracture surface of the composites. Thermogravimetric analysis results show that blending sequence 2 exhibited higher thermal stability comparable with blending sequence 1. In addition, the differential scanning calorimetric analysis results illustrate that the composites prepared via blending sequence 2 exhibit higher melting and crystallization temperature values compared with composites prepared via blending sequence 1. J. VINYL ADDIT. TECHNOL., 23:298–304, 2017. © 2015 Society of Plastics Engineers     

Microwave‐assisted synthesis of Ag/ZnO hybrid filler,preparation, and characterization of antibacterial poly(vinyl chloride) composites made from the same

Hybrid silver/zinc oxide (Ag/ZnO) nanostructured microparticles were obtained via the fast and simple microwave‐assisted synthesis. The phase structure of filler particles was revealed by X‐ray diffraction analysis. Composites with medical‐grade poly(vinyl chloride) were prepared with filler concentration from 1 to 5 wt%. The scanning electron microscopy was used for morphology characterization and elemental analysis of both filler and composites. The mechanical properties of composites and the electrical resistivity were found suitable for medical device application. The excellent surface antibacterial performance of the prepared composite tested according to ISO 22196:2007 against Escherichia coli and Staphylococcus aureus showed the reliability of the material in the medical application field. POLYM. COMPOS., 35:19–26, 2014. © 2013 Society of Plastics Engineers     

Mechanical,dynamic mechanical,and thermal characterization of fly ash and nanostructured fly ash‐waste polyethylene/high‐density polyethylene blend composites

Disposal of polyethylene used as carry bags is the greatest challenge increasing day by day. Composite materials were prepared by mixing Fly ash (FA) and nanostructured fly ash (NFA) from thermal power station as filler and blends of Waste polyethylene (WPE)(carry bags) collected from municipal solid waste (MSW) with virgin high‐density polyethylene (HDPE) as matrix. Different modifications were induced to improve the overall properties of these composites. At first, the WPE/HDPE blend matrix was modified by grafting with maleic anhydride (MA) and the composite prepared with FA/NFA. Then, the WPE/HDPE‐FA/NFA composite as a whole was treated with electron beam irradiation at 250 kGy radiation dose and finally the FA/NFA filler was treated with radiation dose of 250 kGy and the composite prepared. Significant enhancement in tensile strength, flexural strength, flexural modulus, and hardness are observed for MA modified and irradiated composites, the increase being more prominent in irradiated composites. Furthermore, an increase in storage/loss moduli with enhanced thermal stability was observed with the addition of FA/NFA and upon modifications. The analysis of the tensile fractured surfaces by scanning electron microscopy was in well correlation with the mechanical properties obtained. In summary, after analyzing the effects of the three different modifications on mechanical, dynamic mechanical and thermal properties, the irradiation on to the WPE/HDPE‐FA/NFA composites investigated was selected as the most appropriate for future applications. POLYM. COMPOS., 37:3256–3268, 2016. © 2015 Society of Plastics Engineers     

Influence of in situ‐generated silica nanoparticles on EPDM morphology,thermal, thermomechanical,and mechanical properties

Silica nanoparticles were synthesized by means of a sol–gel method and generated in ethylene propylene diene monomer rubber (EPDM) by in situ synthesis. The properties were determined using scanning electron microscopy, attenuated total reflectance Fourier‐transform infrared spectroscopy, thermogravimetric analysis, tensile testing, dynamic mechanical analysis, swelling tests, and gel content determination. The silica particles were homogenously dispersed in the EPDM matrix, with the presence of agglomerates, especially for high silica contents. The swelling experiments showed a decrease in the crosslinking density of the vulcanized rubber due to the presence of the silica nanoparticles. The mechanical properties, however, were significantly improved by the presence of the stiff silica nanoparticles. The effect of the amount of silica on the thermomechanical properties and thermal degradation of EPDM was also investigated. The presence of silica showed an increase in the storage and loss moduli at high temperatures, probably due to the increasing filler content. The thermal degradation analysis showed that the presence of silica particles incorporated in the EPDM matrix had no significant influence on the thermal stability of the composites. POLYM. COMPOS., 36:825–833, 2015. © 2014 Society of Plastics Engineers     

Influence of polyamide 6 as a charring agent on the flame retardancy,thermal, and mechanical properties of polypropylene composites

In this work, polyamide 6 (PA6) as a charring agent has been used in combination with thermoplastic polyurethane (TPU)‐microencapsulated ammonium polyphosphate (MTAPP) forming intumescent flame retardants (IFRs) which applies in polypropylene (PP). The effects of the IFRs on the flame retardancy, morphology of char layers, water resistance, thermal properties and mechanical properties of flame‐retardant PP composites are investigated by limiting oxygen index (LOI), UL‐94 test, scanning electron microscopy (SEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and mechanical properties test. The results show that the PP/MTAPP/PA6 composites exhibit much better flame‐retardant performances than the PP/MTAPP composites. The higher LOI values and UL‐94 V‐2 of the PP/MTAPP composites with suitable amount of PA6 are obtained, which is attributed to the thick and compact char layer structure evidenced by SEM. The results from TGA and DSC demonstrate that the introduction of PA6 into PP/MTAPP composites has a great effect on the thermal stability and crystallization behaviors of the composites. Furthermore, the mechanical properties of PP/MTAPP/PA6 composites are also improved greatly due to the presence of PA6 as a charring agent. POLYM. ENG. SCI., 55:1355–1360, 2015. © 2015 Society of Plastics Engineers     

Percolation and catalysis effect of bamboo‐based active carbon on the thermal and flame retardancy properties of ethylene vinyl‐acetate rubber

The effect of percolation and catalysis of bamboo‐based active carbon (BAC) on the thermal degradation and flame retardancy of ethylene vinyl‐acetate rubber (EVM) composites with intumescent flame retardants (IFR) consisting of ammonium polyphosphate (APP) and dipentaerythritol (DPER) has been investigated. The vulcanization characteristics were analyzed by a moving die rheometer. Thermogravimetric analysis (TGA) and fire behavior tests such as limiting oxygen index (LOI), vertical burning (UL 94), and cone calorimetry were used to evaluate the thermal properties and flame retardancy of EVM composites. Scanning electron microscopy (SEM) was used to study the morphology of residues of EVM composites. The addition of BAC significantly increased the maximum torque (M_H) of EVM composites and EVM matrices. The combination of IFR with BAC can improve the thermal stability of EVM composites. Moreover, BAC can enhance char residue and promote the formation of a network for IFR. The current EVM/37IFR/3BAC composite achieved an LOI of 33.6% and a UL 94 V‐0 rating. The PHRR, total heat release (THR), and total smoke release (TSR) for EVM/IFR/BAC were greatly reduced as compared to EVM/40IFR. Also, the mechanical properties of the EVMIFR/BAC composites increased with increasing BAC contents. The physical percolation effect between BAC and EVM before and after thermal degradation, and the chemical catalysis effect between BAC and IFR during thermal degradation are responsible for the improved flame retardancy of EVM composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42414.     

Green composites based on high‐density polyethylene and Saccharum spontaneum: Effect of filler content on morphology,thermal, and mechanical properties

Here we report the preparation and characterization of a green composite based on high‐density polyethylene and Kaans grass (Saccharum spontaneum). The composites were prepared by conventional melt‐mixing method, using maximum loading of Kaans grass in powder form (KG‐filler) to achieve acceptable range of required properties. Maleic anhydride grafted polyethylene was used as compatibilizer to achieve effective interaction for improved surface adhesion which was confirmed by FT‐IR spectroscopy. Morphological studies revealed good interaction between the base polymer matrices and the KG‐fillers that improved the mechanical and thermal properties of the composites up to certain (10 phr) KG‐filler loading. Study on water absorption property revealed moderate increase in weight at higher KG‐filler loadings. Thermogravimetric analysis (TGA) and melt flow index (MFI) studies indicated retention of thermal stability and flow property of the HDPE/KG‐filler composite at lower filler loadings. POLYM. COMPOS., 36:2157–2166, 2015. © 2014 Society of Plastics Engineers     

Synthesis and characterization of waterborne polyurethane/ZnO composites

Waterborne polyurethane (WPU) is receiving great attention in recent decades mainly due to the possibility of the replacement of organic solvents by the water. However, this change causes a decrease in the properties (mechanical, thermal, adhesion, among others) of the films obtained by this technique. Therefore, studies have been carried out in the development of polymeric matrix with the incorporation of inorganic fillers. This work presents the synthesis by the in situ polymerization technique and the characterization of waterborne polyurethane/ZnO composites. These composites were based on isophorone diisocyanate, 2,2-bis(hydroxymethyl) propionic acid and a polyester diol (MM = 1,000 g/mol). The filler–polymer interaction, chemical structure, morphology, thermal and mechanical properties of the WPU/ZnO composites were investigated by Fourier transform infrared spectroscopy, Ultraviolet–visible spectroscopy, Thermogravimetric analysis, Differential scanning calorimetry, Scanning electron microscopy and Tensile testing. The results showed an improvement in thermal and mechanical properties of the PU/ZnO composites when compared with pure PU as well as good homogeneity of the filler into the polymer matrix.     

Impact of delignification on mechanical,morphological, and thermal properties of wood sawdust reinforced unsaturated polyester composites

Mechanical, morphological, and thermal properties of the raw and delignified wood sawdust (DWS) reinforced unsaturated polyester (UP) composites were evaluated. Composites were prepared using Resin Transfer molding technique by changing filler loading (5, 10, 15, and 20 wt%) for both raw and DWS reinforced UP. Mechanical (tensile and flexural), Fourier transform infrared spectroscopy (FTIR), morphological (scanning electron microscopy [SEM]) and thermal (thermogravimetric analysis [TGA]) properties were successively characterized. FTIR confirmed the removal of lignin from wood sawdust during the delignification process. The tensile strength, Young's modulus, and flexural strength values increased only up to 15% filler loading then decreased with increasing the filler. DWS reinforced composites had better mechanical properties compared to raw composites. SEM micrographs reveal that DWS reinforced composites have good compatibility with UP resin. According to TGA results, DWS reinforced composites showed enhanced thermal stability at the final decomposition stage above 400°C. J. VINYL ADDIT. TECHNOL., 24:185–191, 2018. © 2016 Society of Plastics Engineers     

Nanoclay filled soy‐based polyurethane foam

Polyurethane foam was fabricated from polymeric diphenylmethane diisocyanate (pMDI) and soy‐based polyol. Nanoclay Cloisite 30B was incorporated into the foam systems to improve their thermal stabilities and mechanical properties. Neat polyurethane was used as a control. Soy‐based polyurethane foams with 0.5–3 parts per hundred of polyols by weight (php) of nanoclay were prepared. The distribution of nanoclay in the composites was analyzed by X‐ray diffraction (XRD), and the morphology of the composites was analyzed through scanning electron microscopy (SEM). The thermal properties were evaluated through dynamic mechanical thermal analysis (DMTA). Compression and three‐point bending tests were conducted on the composites. The densities of nanoclay soy‐based polyurethane foams were higher than that of the neat soy‐based polyurethane foam. At a loading of 0.5 php nanoclay, the compressive, flexural strength, and modulus of the soy‐based polyurethane foam were increased by 98%, 26%, 22%, and 65%, respectively, as compared to those of the neat soy‐based polyurethane foam. The storage modulus of the soy‐based polyurethane foam was improved by the incorporation of nanoclay. The glass transition temperature of the foam was increased as the nanoclay loading was increased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Evaluation of multiwalled carbon nanotubes as reinforcement for natural fiber‐based composites

This paper presents the effects of multi‐walled carbon nanotube (MWCNT) as reinforcing agent on some properties of natural fiber/polypropylene composites. In the sample preparation, MWCNT contents and fiber types (bagasse stalk and poplar) were used as variable parameters. The composites with different MWCNT contents were fabricated by melt compounding in a twin‐screw extruder and then by injection molding. The mass ratio of the wood flour to polymer was 40/60 (w/w). The mechanical properties of composites in terms of tensile, flexural, and Izod impact strength were evaluated. The morphology of the specimens was characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. Based on the findings of this study, it appears that mechanical properties reached the maximum when 2.5 wt% MWCNT were used. However, addition of 3.5 wt% MWCNT could not enhance the mechanical properties considerably. TEM micrographs showed that at high level of MWCNT loading (3.5 wt%) increased population of MWCNT leads to agglomeration and stress transfer gets blocked. The mechanical properties of composites filled with poplar fibers were generally greater than bagasse stalk composites. POLYM. COMPOS., 37:3269–3274, 2016. © 2015 Society of Plastics Engineers