Effects of particle size and electrical resistivity of filler on mechanical,electrical, and thermal properties of linear low density polyethylene–zinc oxide composites

The effects of particle size and electrical resistivity of zinc oxide (ZnO) on mechanical properties, electrical and thermal conductivities of composites made with linear low density polyethylene (LLDPE) were investigated. Micron sized (mZnO), submicron sized (sZnO), and nano sized (nZnO) powders having resistivities of 1.5 × 10⁶, 1.5 × 10⁹, and 1.7 × 10⁸ were used to prepare composites with 5–20 vol % filler. The tensile strength was lowered and the modulus of elasticity of the composites was increased with ZnO addition. Rather than the particle size of the ZnO, its initial resistivity and aspect ratio affected the resistivity of composites. The resistivity of the LLDPE was lowered from 2.3 × 10¹⁶ Ω cm down to 1.4 × 10¹⁰ Ω cm with mZnO addition. Thermal conductivity of the composites was increased with ZnO addition 2.5–3 times of the polymer matrix. The composites can be used for electrostatically dissipating and heat sink applications due to their decreased electrical resistivity and increased thermal conductivity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2734–2743, 2013     

Preparation and properties of styrene‐butadiene rubber nanocomposites blended with carbon black‐graphene hybrid filler

Graphene has become an attractive reinforcing filler for rubber materials, but its dispersion in rubber is still a big challenge. In this work, a novel carbon black‐reduced graphene (CB‐RG) hybrid filler was fabricated and blended with styrene‐butadiene rubber (SBR) via simple two‐roll mill mixing. The prepared CB‐RG hybrids had a microstructure with small CB agglomerates adsorbed onto graphene surfaces. CB acted as a barrier preventing the RG sheets from restacking even after drying. Homogeneous dispersion of graphene sheets in SBR matrix was observed by the mechanical mixing method based on the application of the CB‐RG hybrid fillers. Dynamic mechanical analysis showed that Tg of the SBR/CB‐RG blend was higher than that of the SBR/CB blend indicating strong interfacial interactions between RG and SBR due to the high surface area of graphene and the π‐π interaction between SBR and graphene. The tensile properties of SBR/CB‐RG composites improved significantly and the volume resistivity decreased compared with the SBR/CB blends. The thermal stability of SBR composites filled with CB and CB‐RG showed slight difference. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41309.     

Effects of different compatibilizers on the rheological,thermomechanical, and morphological properties of HDPE/LLDPE blend‐based nanocomposites

The influence of two different compatibilizers and their combination (maleic anhydride grafted high density polyethylene, HDPE‐g‐MA; maleic anhydride grafted linear low density polyethylene, LLDPE‐g‐MA; and 50/50 wt % mixture of these compatibilizers) on the rheological, thermomechanical, and morphological properties of HDPE/LLDPE/organoclay blend‐based nanocomposites was evaluated. Nanocomposites were obtained by melt‐intercalation in a torque rheometer in two steps. Masterbatches (compatibilizer/nanoclay 2:1) were obtained and subsequently diluted in the HDPE/LLDPE matrix producing nanocomposites with 2.5 wt % of nanoclay. Wide angle X‐ray diffraction (WAXD), steady‐state rheological properties, and transmission electron microscopy (TEM) were used to determine the influence of different compatibilizer systems on intercalation and/or exfoliation process which occurs preferentially in the amorphous phase, and thermomechanical properties. The LLDPE‐g‐MA with a high melt index (and consequently low viscosity and crystallinity) was an effective compatibilizer for this system. Furthermore, the compatibilized nanocomposites with LLDPE‐g‐MA or mixture of HDPE‐g‐MA and LLDPE‐g‐MA exhibited better nanoclay's dispersion and distribution with stronger interactions between the matrix and the nanoclay. These results indicated that the addition of maleic anhydride grafted polyethylene facilitates both, the exfoliation and/or intercalation of the clays and its adhesion to HDPE/LLDPE blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1726–1735, 2013     

Effects of facile amine‐functionalization on the physical properties of epoxy/graphene nanoplatelets nanocomposites

Graphene nanoplatelets (GNPs) have excellent thermal, electrical, and mechanical properties. The incorporation of GNPs into a polymer can remarkably enhance the thermal and mechanical properties of the polymer especially when GNPs are well dispersed in the polymer matrix with strong interfacial bonding. Therefore, in this study, GNPs were amine‐functionalized by covalently bonding 4,4′‐methylene dianiline onto their surfaces via a facile synthetic route. The amine‐functionalization was confirmed by FTIR spectroscopy and TGA. Epoxy/GNPs nanocomposites were prepared and their curing behavior, thermomechanical properties and impact strength were investigated. The amine‐functionalization increased curing rate, storage modulus, thermal dimensional stability, and impact strength of the nanocomposites. The SEM images for the fracture surface of the nanocomposite with amine‐functionalized GNPs showed a smooth and ductile failure‐like surface, resulted from the improved interfacial bonding between GNPs and the epoxy matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42269.     

Preparation and properties of dopamine reduced graphene oxide and its composites of epoxy

To improve the thermal and mechanical properties and further to expand its applications of epoxy in electronic packaging, reduced graphene oxide/epoxy composites have been successfully prepared, in which dopamine (DA) was used as reducing agent and modifier for graphene oxide (GO) to avoid the environmentally harmful reducing agents and address the problem of aggregation of graphene in composites. Further studies revealed that DA could effectively eliminate the labile oxygen functionality of GO and generate polydopamine functionalized graphene oxide (PDA‐GO) because DA would be oxidated and undergo the rearrangement and intermolecular cross‐linking reaction to produce polydopamine (PDA), which would improve the interfacial adhesion between GO and epoxy, and further be beneficial for the homogenous dispersion of GO in epoxy matrix. The effect of PDA‐GO on the thermal and mechanical properties of PDA‐GO/epoxy composites was also investigated, and the incorporation of PDA‐GO could increase the thermal conductivity, storage modulus, glass transition (T_g), and dielectric constant of epoxy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39754.     

Influence of ionic liquid on the polymer–filler coupling and mechanical properties of nano‐silica filled elastomer

The natural rubber (NR) nanocomposites were fabricated by filling ionic liquid (1‐allyl‐3‐methyl‐imidazolium chloride, AMI) modified nano‐silica (nSiO₂) in NR matrix through mechanical mixing and followed by a cure process. Based on the measurements of differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), solid state nuclear magnetic resonance spectroscopy, and Raman spectroscopy, it was proved that AMI could interact with nSiO₂ through hydrogen bonds. With the increase of AMI content, the curing rate of nSiO₂/NR increased. The results of bound rubber and dynamic mechanical properties showed that polymer–filler interaction increased with the modification of nSiO₂. Morphology studies revealed that modification of nSiO₂ resulted in a homogenous dispersion of nSiO₂ in NR matrix. AMI modified nSiO₂ could greatly enhance the tensile strength and tear strength of nSiO₂/NR nanocomposites. Compared to unmodified nSiO₂/NR nanocomposite, the tensile strength of AMI modified nSiO₂/NR nanocomposite increased by 102%. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44478.     

Clay dispersion effects on excimer laser ablation of polymer–clay nanocomposites

The ablation behavior of polystyrene‐organically modified montmorillonite (OMMT) nanocomposites was evaluated by measuring the weight loss induced by KrF excimer laser irradiation of the nanocomposite specimens under air atmosphere. The characteristic values of ablation, ablation threshold fluence, and effective absorption coefficient for polystyrene and its nanocomposites were calculated based on the weight loss data. The effects of morphology due to spatial variation in injection molded samples are also discussed in this article. Results demonstrate that both the dispersion state and the concentration of clay play important roles in excimer laser ablation. The sensitivity of threshold fluence and absorption coefficient to dispersion state of OMMT seem to depend on the clay concentration. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2336–2344, 2013     

Effect of surfactant on EG dispersion in EVA and thermal and mechanical properties of the system

The influence of expanded graphite (EG) and sodium dodecyl sulfate (SDS) modified EG on the structure, thermal stability, and mechanical properties of ethylene vinyl acetate (EVA) was investigated in this study. The EVA filled with EG platelets, with and without anionic SDS modification, was prepared by melt mixing using a Brabender Plastograph mixer. The extent of dispersion and morphology of the composites were characterized using scanning electron microscopy (SEM), optical microscopy (OM), and X‐ray diffraction (XRD). The optical microscopy results show better distribution of the modified EG platelets in the EVA matrix, while the SEM results show an improved interfacial adhesion between the polymer and the SDS‐EG particles. Both the EVA18 copolymer and the EG platelets have monoclinic phases, and both EG and SDS do not seem to have any influence on the melting and crystallization behavior of the EVA18. The addition of EG enhanced the thermal stability of EVA18, and this stabilizing influence was further improved when the EG was treated with SDS. All the tensile properties of EVA/EG improved after surface modification. The storage modulus of EVA generally increased with increasing both the unmodified EG and the SDS modified EG content. There was a shift in the T_g to higher temperatures with an increase in both the EG and modified EG content. The α‐relaxation peak in the SDS modified EG curves was less intense than the β‐relaxation peak, even for the untreated EG composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41352.     

Relationship between microstructure of lamellar graphene sheets and properties of polyimide/graphene nanocomposites film under different imidization stages

Herein, polyimide/graphene sheets (PI/GS) nanocomposite films with different GS distribution structures have been successfully obtained by controlling the imidization degrees, and the effect of the lamellar structure on the properties of PI film has been investigated. The results show that GS are gradually parallel to the surface of PI nanocomposite film with the increase of the imidization temperature, and 150 °C is the critical temperature, where the imidization rate is the fastest and the lamellar structure begins to form. Furthermore, with the drying temperature increasing, the corresponding thermal, electrical and mechanical properties of PI/GS nanocomposite films are significantly improved compared with that of pure PI films, which are ascribed to both the higher imidization degree and the lamellar GS structure. It is noteworthy that the formation process of the lamellar structure at different imidization stages can be directly observed by scanning electron microscope. Based on these results, a model has been proposed to explain the relationship between the lamellar structure and properties of PI composite film under different imidization stages, and the confinement of the thickness may be the most important factor for the formation of lamellar GS structure. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43575.     

Effect of filler functional groups on the mechanical properties and relevant mechanisms of polydicyclopentadiene nanocomposites

Filler functionlizetion is an important strategy to enhance the mechanical properties of polymer composites via the realization of polymer/filler coexists compatibly, interfacial bonding and efficacious load transfer between matrix and filler. In this study, to realize the tailored mechanical properties of polydicyclopentadiene (PDCPD) and to gain insight into the effect of functional groups on their properties, functionalized silica (f-SiO₂) with different functional groups is prepared and combined with PDCPD to produce composites. Compared with neat PDCPD, the yield strength of the composite with 0.20 wt% vinyl-SiO₂ decreases and the impact toughness enhances limitedly, whereas the tensile ductility improves by 16 times. For the case with 0.20 wt% phenyl-SiO₂, it is interestingly observed that the yield strength reinforces by 45.3% and the impact toughness increases remarkably by 222.8%. For the case containing 0.20 wt% ethyl-SiO₂, simultaneous promotion in terms of strength and toughness is achieved. More importantly, the reinforcing/toughening and reaction mechanisms of f-SiO₂/PDCPD composites are explored.     

Thermal,electrical, and mechanical properties of polyethylene–graphene nanocomposites obtained by in situ polymerization

In this study, we investigated the thermal, dynamic mechanical, mechanical, and electrical properties of polyethylene (PE)–graphene nanosheet (GNS) nanocomposites, with GNS amounts from 0 to 20 wt %, prepared by in situ polymerization. The thermal stability was evaluated by thermogravimetric analysis (TGA) and showed that the addition of GNSs to the polyolefin matrix increased the onset degradation temperature by 30°C. The electrical conductivity, measured by the impedance technique, presented a critical percolation threshold of 3.8 vol % (8.4 wt %) of GNS. A slight decrease in the tensile strength was found. On the other hand, dynamic mechanical analysis showed an increase in the storage modulus of the nanocomposites compared with that of neat PE. The glass‐transition temperature value increased from ?111°C (neat PE) to ?106°C (PE/6.6 wt % GNS). All of these results show that PE became stiffer and thermally more stable and could be transformed from an insulator to a semiconductor material in the presence of GNSs. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of the filler structure of carbon nanomaterials on the electrical,thermal, and rheological properties of epoxy composites

Carbon nanotubes (CNTs) and graphene nanosheets (GNSs) were used as fillers in epoxy composites with the aim of increasing the electrical and thermal conductivities of the composites. The filling of pristine CNTs produced the highest electrical conductivity (σ), whereas a high CNT functionalization and the two‐dimensional planar structure of GNSs were promising for improving the thermal conductivity. A combination of CNTs and GNSs exploited the advantages of both. When the CNT fraction was larger than 50 wt %, a higher σ was obtained. When a small amount of functionalized CNTs was added to the GNSs, the thermal conductivity was also increased. The rheological measurements revealed the lowest complex viscosity for the GNS filling and showed the exciting advantages of an easy processing. As a result, the mixed filling also exhibited a much lower viscosity than the pure CNT fillings. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation,thermostability, and hydrophobic properties of TiO2/poly(dodecafluoroheptyl methacrylate) nanocomposites

Poly(dodecafluoroheptyl methacrylate) (PDFMA)/titanium dioxide (TiO₂) nanocomposites with high TiO₂ content were successfully prepared by emulsion polymerization process. Before polymerization, nano‐TiO₂ was pretreated by silane coupling agent. Surface groups and composition of the modified nano‐TiO₂ were characterized by Fourier transform infrared and X‐ray photoelectron spectra. The microstructure of nanocomposites was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, the thermo‐stability and wetting behavior were also investigated in relation to the dosage of TiO₂. The results showed that the thermostability is improved with the increment of TiO₂ content while hydrophilic properties exhibit nonlinear variation with the content of TiO₂. The optimal percentage of TiO₂ content in the TiO₂/PDFMA nanocomposites is 30% that could lead to the higher thermostability and hydrophobicity properties of composites. The maximum water contact angle (WCA) of nanocomposites can reach 120° ± 1°. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44377.     

Effect of graphene loading on thermomechanical properties of poly(vinyl alcohol)/starch blend

Polymer nanocomposites based on poly(vinyl alcohol) (PVA)/starch blend and graphene were prepared by solution mixing and casting. Glycerol was used as a plasticizer and added in the starch dispersion. The uniform dispersion of graphene in water was achieved by using an Ultrasonicator Probe. The composites were characterized by FTIR, tensile properties, X‐ray diffraction (XRD), thermal analysis, and FE‐SEM studies. FTIR studies indicated probable hydrogen bonding interaction between the oxygen containing groups on graphene surface and the –OH groups in PVA and starch. Mechanical properties results showed that the optimum loading of graphene was 0.5 wt % in the blend. XRD studies indicated uniform dispersion of graphene in PVA/starch matrix upto 0.5 wt % loadings and further increase caused agglomeration. Thermal studies showed that the thermal stability of PVA increased and the crystallinity decreased in the presence of starch and graphene. FE‐SEM studies showed that incorporation of graphene increased the ductility of the composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41827.     

Compatibilization of kraft lignin‐polyethylene composites using unreactive compatibilizers

This article presents a novel approach to compatibilize Kraft lignin with polyethylene that involves the use of modified poly (styrene‐co‐ethylene‐co‐butylene‐co‐styrene) (SEBS) as unreactive compatibilizers. As SEBS shows no compatibilizing effect on Kraft lignin‐polyethylene composites, SEBS was functionalized via nitration followed by amination to obtain nitrated (SEBS‐NO₂) and aminated (SEBS‐NH₂) SEBS. The compatibilizing effects of SEBS derivatives were studied by means of morphological and mechanical analyses. The results show that SEBS‐NO₂ is less effective than SEBS‐NH₂, the later displaying comparable compatibilizing efficiency to a commercial reactive compatibilizer based on maleated polyethylene. Overall, compatibilization was found to decrease lignin particle size. Addition of SEBS‐NH₂ varying between 1% and 10% improved the tensile strength of composites by up to 96%, elongation at break by up to 64%, and impact strength by up to 48%. Finally, the crystallinity and density of the resulting composites were also studied. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41040.     

Effect of interfacial pretreatment on the properties of montmorillonite/poly(vinyl alcohol) nanocomposites

This work explores the factors that control the dispersion of exfoliated montmorillonite (MMT) in poly(vinyl alcohol) (PVOH) during solution blending and solvent evaporation. Nanocomposite films were prepared by solution blending of aqueous PVOH solutions with dilute suspensions of fully exfoliated MMT platelets (as confirmed by AFM). Dynamic light scattering (DLS) indicates that addition of MMT suspensions to PVOH solutions results in undesired particle aggregation and thus poor MMT dispersion in cast films (as evidenced by transmission electron microscopic images and gas permeation measurements). We believe that PVOH bridging induces MMT platelet aggregation. To counteract bridging aggregation, we explore the novel idea of pretreating the MMT surface with a small amount of compatible polymer prior to solution blending with PVOH. We hypothesize that “pretreating” the MMT platelet surfaces with adsorbed polymer in dilute suspensions will protect the platelets from bridging aggregation during solution blending and solvent evaporation. MMT/PVOH composite films have been prepared using low‐molecular‐weight PVOH as the pretreatment polymer; and low‐, medium‐, and high‐molecular‐weight PVOH as the matrix polymer. A PEO‐PPO‐PEO triblock copolymer (F108 from the Pluronics^® family) was also evaluated as the pretreatment polymer. DLS shows that pretreated MMT platelets are less susceptible to aggregation during blending with PVOH solutions. Results compare the crystalline structure, thermal properties, dynamic mechanical properties, gas permeability, and dissolution behavior of MMT/PVOH films incorporating untreated versus pretreated MMT. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41867.     

In situ fast polymerization of graphene nanosheets‐filled poly(methyl methacrylate) nanocomposites

A series of graphene nanosheets‐filled poly(methyl methacrylate) nanocomposites (GNS/PMMA) is successfully prepared by an in situ fast polymerization method with graphene weight fractions from 0.1 to 2.0 wt %. In situ polymerization is effective in well dispersing of GNS in matrixes and suitable for both low and high content of GNS. The synthesis processes of polymer composites could be simplified and fast by using industrial grade graphene. The GNS fillers are found to disperse homogeneously in the PMMA matrix. The maximum electrical conductivity of the composites achieves 0.57 S m^?1, with an extremely low percolation threshold of 0.3 wt %. The electrical conductivities are further predicted by percolation theory and found to agree well with the experimental results. The results indicate that the microstructures, thermal, electrical, and mechanical properties of PMMA polymer are significantly improved by adding a low amount of graphene nanosheets. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43423.     

Thermo‐rheological properties and miscibility of linear low‐density polyethylene‐silsesquioxane nanocomposites

The influence of octakis(n‐hexadecyldimethylsiloxy)octasilsesquioxane (hdPOSS) on rheological and thermal properties of linear low‐density polyethylene was investigated. Rheological evaluations realized by two different measuring techniques (rotational and extensional rheometry) allowed to obtain a wide range of information concerning an influence of silsesquioxanes on rheological properties of polymeric matrix. The studies were complemented with Differential Scanning Calorimetry measurements. In order to evaluate the miscibility of thermoplastic matrix and hybrid organic‐inorganic nanosized filler, rheological investigations, Dynamic Mechanical Thermal Analysis and Scanning Electron Microscopy were applied. Simultaneously, based on the rheological and thermal investigations, the mechanism of interactions between polymeric matrix and silsesquioxanes was considered. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42825.     

Carbon nanotubes‐polymer nanocomposites for controlled heating materials

Nanocomposites of modified carbon nanotubes (CNT) and either polyurethane (PU), poly(vinyl acetate) (PVAc), or silicone materials were synthetized and characterized for thermal mat application. The obtained results revealed that the polymer used as a matrix had an impact on the electrical resistance of the mats. The lowest results of 32 Ω of resistance was registered with silicone‐based mats containing 5 wt % of CNT. For the same CNT content the mats based on PVAc and PU displayed values of 55 and 60 Ω, respectively. The low resistance properties of silicone‐based materials were due principally to the good compatibility of both polymer and functionalized CNT. Because of the low resistance values, this mat was subjected to thermovision analysis revealing that the samples reached temperature of about 60 °C in 9 min and 70 °C after 27 min of 27 V of applied potential. The results showed an almost uniform temperature distribution in the samples’ surface with some high and low temperature spots, which were attributed to nonuniform distribution of CNT in the polymer matrix. In summary, all the obtained results confirm that silicone‐CNT are very promising materials that can be used as low‐voltage heating mats. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44194.     

Reinforcement of graphene nanoplatelets on plasticized poly(lactic acid) nanocomposites: Mechanical,thermal, morphology,and antibacterial properties

Plasticized poly(lactic acid) (PLA)‐based nanocomposites filled with graphene nanoplatelets (xGnP) and containing poly(ethylene glycol) (PEG) and epoxidized palm oil (EPO) with ratio 2 : 1 (2P : 1E) as hybrid plasticizer were prepared by melt blending method. The key objective is to take advantage of plasticization to increase the material ductility while preserving valuable stiffness, strength, and toughness via addition of xGnP. The tensile modulus of PLA/2P : 1E/0.1 wt % xGnP was substantially improved (30%) with strength and elasticity maintained, as compared to plasticized PLA. TGA analysis revealed that the xGnP was capable of acting as barrier to reduce thermal diffusion across the plasticized PLA matrix, and thus enhanced thermal stability of the plasticized PLA. Incorporation of xGnP also enhanced antimicrobial activity of nanocomposites toward Escherichia coli, Salmonella typhimurium, Staphylococcus aureus, and Listeria monocytogenes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41652.