In situ epoxidized natural rubber: Improved oil resistance of natural rubber

This study sought to synthesize an in situ epoxidized natural rubber (NR) from 20% dry rubber content latex stabilized by nonionic surfactant, 5 phr of Terric 16A16, in the presence of hydrogen peroxide and formic acid at the temperature of 50°C. The molar ratios of H₂O₂ and HCOOH to isoprene unit were equal, 0.75 : 0.75. Reaction was carried out for 3 to 8 h. This reaction yielded products of various epoxide contents depending on reaction time. Based on DSC characterization, epoxide contents of the in situ epoxidized natural rubbers (ENRs) were about 22–39 mol %. Tensile properties and tear resistance of the in situ ENRs were equal to, or better than, those of NR and commercial ENRs. The in situ epoxidation improved resistance to petroleum ether, but not to toluene. Changes in volume and weight of specimens immersed in ASTM no. 3 oil and automobile oils (various trade names: Shell engine oil, Shell gear oil, and Toyota motor oil) exhibited significant decrease after epoxidation, except in Shell brake fluid. Similar results were obtained from tensile testing of the oil‐immersed specimens. Tensile strength and elongation at break of the in situ ENRs were much higher than those of NR after immersion in those oils at room temperature for 7 days, except the immersion in brake fluid. Improved oil resistance of the in situ ENRs under severe condition was obtained in gear oil. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 261–269, 2003     

The study of natural epoxy oils and epoxidized vegetable oils by13C nuclear magnetic resonance spectroscopy

The¹³C nuclear magnetic resonance spectra ofVernonia galamensis seed oil and of epoxidized palm super olein, soybean oil and linseed oil have been recorded and interpreted. The chemical shifts of the major signals are assigned and semi-quantitative results are derived. The spectroscopic procedure provides a useful method of analyzing oils that contain epoxy acids. The epoxide function differs from a double bond in its influence on the chemical shifts of nearby carbon atoms.     

Fatty acid‐based comonomers as styrene replacements in soybean and castor oil‐based thermosetting polymers

In this study, a fatty acid‐based comonomer is employed as a styrene replacement for the production of triglyceride‐based thermosetting resins. Styrene is a hazardous pollutant and a volatile organic compound. Given their low volatility, fatty acid monomers, such as methacrylated lauric acid (MLA), are attractive alternatives in reducing or eliminating styrene usage. Different triglyceride‐derived cross‐linkers resins were produced for this purpose: acrylated epoxidized soybean oil (AESO), maleinated AESO (MAESO), maleinated soybean oil monoglyceride (SOMG/MA) and maleinated castor oil monoglyceride (COMG/MA). The mechanical properties of the bio‐based polymers and the viscosities of bio‐based resins were analyzed. The viscosities of the resins using MLA were higher than that of resins with styrene. Decreasing the content of MLA increased the glass transition temperature (T_g). In fact, the T_g of bio‐based resin/MLA polymers were on the order of 60°C, which was significantly lower than the bio‐based resin/styrene polymers. Ternary blends of SOMG/MA and COMG/MA with MLA and styrene improved the mechanical properties and reduced the resin viscosity to acceptable values. Lastly, butyrated kraft lignin was incorporated into the bio‐based resins, ultimately leading to improved mechanical properties of this thermoset but with unacceptable increases in viscosity. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Biobased composite resins design for electronic materials

Biobased materials developed from triglycerides contain a large variety of structures, which makes it difficult to predict their properties. In this study, we used a structure–property relation to design biobased materials, both theoretically and experimentally. A general equation to predict the crosslink density in terms of the level of chemical functionalities of the triglycerides was derived and used as a design rule for high‐crosslinked polymer materials. The twinkling fractal theory and the Clausius–Mossotti equation were used to guide two approaches of synthesis to improve the properties of the biobased thermosets: the biobased resin acrylated epoxidized soybean oil (AESO) was either crosslinked with divinylbenzene (DVB) or chemically modified by phthalic anhydride. The DVB‐crosslinked resins had a 14–24°C increase in their glass‐transition temperatures (T_g′s), which was dependent on the crosslink densities. T_g increased linearly as the crosslink density increased. Phthalated acrylated epoxidized soybean oil (PAESO) had an 18–30% improvement in the modulus. The dielectric constants and loss tangents of both DVB‐crosslinked AESO and PAESO were lower than conventional dielectrics used for printed circuit boards (PCBs). These results suggest that the new biobased resins with lower carbon dioxide footprint are potential replacements for commercial petroleum‐based dielectric materials for PCBs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Comparison of thermoset soy protein resin toughening by natural rubber and epoxidized natural rubber

Fully bio‐based soy protein isolate (SPI) resins were toughened using natural rubber (NR) and epoxidized natural rubber (ENR). Resin compositions containing up to 30 wt % NR or ENR were prepared and characterized for their physical, chemical and mechanical properties. Crosslinking between SPI and ENR was confirmed using ¹H‐NMR and ATR‐FTIR. All SPI/NR resins exhibited two distinctive drops in their modulus at glass transition temperature (T_g ) and degradation temperature (T_d ) at around ?50 and 215 °C, corresponding to major segmental motions of NR and SPI, respectively. SPI/ENR resins showed similar T_g and T_d transitions at slightly higher temperatures. For SPI/ENR specimens the increase in ENR content from 0 to 30 wt % showed major increase in T_g from ?23 to 13 °C as a result of crosslinking between SPI and ENR. The increase in ENR content from 0 to 30 wt % increased the fracture toughness from 0.13 to 1.02 MPa with minimum loss of tensile properties. The results indicated that ENR was not only more effective in toughening SPI than NR but the tensile properties of SPI/ENR were also significantly higher than the corresponding compositions of SPI/NR. SPI/ENR green resin with higher toughness could be used as fully biodegradable thermoset resin in many applications including green composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44665.     

Isothiocyanate derivatives of soybean oil triglycerides: Synthesis,characterization, and polymerization with polyols and polyamines

In this article, a novel two step synthesis of soy oil based isothiocyanate is described. Allylicaly brominated soybean oil (ABSO) was reacted first with ammonium thiocyanate in tetrahydro furan to form allylic thiocyanates. These compounds were then converted to isothiocyanated soybean oil (ITSO) by a thermal rearrangement. Conversion was found to be 70%. The structure of the ITSO was characterized by IR and ¹ H‐NMR techniques. Then ITSO was reacted with ethylene glycol, glycerol, and castor oil to produce polythiourethanes and ethylene diamine and triethylene tetra amine to produce polythioureas. Thermal properties of the products were determined by DSC and TGA techniques. DSC traces showed T_g's for ethylene glycol polythiourethane at ?39 and 58°C, for glycerol polythiourethane at ?39 and 126°C, for castor oil polythiourethane at ?38°C and ?17°C, for ethylene diamine polythiourea at ?45°C, and for triethylene tetra amine poly thiourea at ?39°C. Additionally, DSC analysis of polythioureas showed an endotherm at around 100°C. All of the polymers started to decompose around 200°C. Tensile properties of the polymers were determined. Polythiourethanes showed higher tensile strength and lower elongation when compared with their urea analogs. Stress at break values of the polymers were 1.2 MPa for glycerol polythiourethane, 0.6 MPa for ethylene glycol polythiourethane, 0.5 MPa for ethylene diamine polythiourea, and 0.9 MPa for triethylene tetra amine polythiourea polymers. Unfortunately, polymers synthesized showed poor solvent resistance. All polymers swelled and disintegrated in CH₂Cl₂ in 5 h. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Epoxidized dimeric acid methyl ester derived from rubber seed oil and its application as secondary plasticizer

A novel plasticizer epoxidized dimeric acid methyl ester (EDAMe) based on rubber seed oil was synthesized. Chemical structure of EDAMe was characterized by Fourier transform infrared (FTIR) and gel permeation chromatography (GPC). Effects of EDAMe as secondary plasticizer and its substitution of commercial plasticizer dioctyl terephthalate (DOTP) in soft poly(vinyl chloride) (PVC) films were studied. The thermal properties, mechanical properties and migration stabilities of PVC films were explored with DMA, TG, TG–FTIR, dynamic thermal stability analysis, tensile and migration tests. The results indicated that the epoxidized rubber seed oil based ester has significantly higher thermal stability than DOTP. When DOTP was substituted with 20% (m/m) EDAMe, the results of initial decomposition temperature (T_i), 10% and 50% mass loss temperatures (T₁₀ and T₅₀), and the first maximum weight‐loss temperature rate (T_P1) reached 267.2 °C, 263.5 °C, 307.3 °C and 298.9 °C, respectively. Furthermore, flexibility of the obtained PVC films enhanced significantly with the adding of EDAMe. The migration stabilities of EDAMe was also investigated and showed good migration resistance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43668.     

Thermomechanical behavior of epoxy resins modified with epoxidized vegetable oils

Biobased epoxy materials were prepared from diglycidyl ether of bisphenol A (DGEBA) and epoxidized vegetable oils (EVOs) (epoxidized soybean oil and epoxidized castor oil) with a thermally latent initiator. The effects of EVO content on the thermomechanical properties of the EVO‐modified DGEBA epoxy resins were investigated using several techniques. Differential scanning calorimetry indicated that the cure reaction of the DGEBA/EVO systems proceeded via two different reaction mechanisms. Single and composition‐dependent glass transition temperature (T_g) mechanisms were observed for the systems after curing. The experimental values of T_g could be explained by the Gordon–Taylor equation [Gordon M and Taylor JS, J Appl Chem 2 :493 (1952)]. The thermal stability of the systems decreased as the EVO content increased, due to the lower crosslinking density of the DGEBA/EVO systems. The coefficient of thermal expansion of the systems was found to increase linearly with increasing EVO content. This could be attributed to the fact that the degrees of freedom available for motions of the segments of the macromolecules in the network structure were enhanced by the addition of EVO. Copyright © 2008 Society of Chemical Industry     

Epoxidized soybean oil modified using fatty acids as tougheners for thermosetting epoxy resins: Part 2—Effect of curing agent and epoxy molecular weight

A series of bio-rubber (BR) tougheners for thermosetting epoxy resins was prepared by grafting renewable fatty acids with different chain lengths onto epoxidized soybean oil at varying molar ratios. BR-toughened samples were prepared by blending BRs with diglycidyl ether of bisphenol A resins, Epon 828 and Epon 1001F, at different weight fractions and stoichiometrically cured using an amine curing agent, 4, 4′-methylene biscyclohexanamine (PACM). Fracture toughness properties of the unmodified and BR toughened polymer samples—including critical strain energy release rate (G_Ic), and critical stress intensity factor (K_Ic)—were measured to investigate the toughening effect of prepared BRs. It was found that the degree of phase separation and toughening were more controllable relative to similar polymers cured using the aromatic curing agent Epikure W, and the use of higher molecular epoxy resins produces a synergistic effect increasing the toughness much more than similar polymers made with lower molecular weight epoxy resins. Average BR domain sizes ranging from 200 to 900 nm were observed, and formulations with G_Ic, values K_Ic as high as 1.0 kJ/m² and 1.4 MPa m^1/2 were attained respectively for epoxy systems with T_g greater than 130°C.     

New polymers from plant oil derivatives and styrene‐maleic anhydride copolymers

In this study, styrene maleic anhydride copolymer (SMA2000, Styrene : Maleic Anhydride 2 : 1) is grafted and/or crosslinked with epoxidized methyl oleate, epoxidized soybean oil, methyl ricinoleate (MR), castor oil (CO), and soybean oil diglyceride. Base catalyzed epoxy‐anhydride and alcohol‐anhydride polyesters were synthesized by using the anhydride on SMA, the epoxy or secondary alcohol groups on the triglyceride based monomers. The characterizations of the products were done by DMA, TGA, and IR spectroscopy. SMA‐epoxidized soy oil and SMA‐CO polymers are crosslinked rigid infusible polymers. SMA‐epoxidized soy oil and SMA‐CO showed T_g's at 70 and 66°C, respectively. Dynamic moduli of the two polymers were 11.73 and 3.34 Mpa respectively. SMA‐epoxidized methyl oleate, poly[styrene‐co‐(maleic anhydride)]‐graft‐(methyl ricinoleate), and SMA‐soy oil diglyceride polymers were soluble and thermoplastic polymers and were characterized by TGA, GPC, DSC, NMR, and IR spectroscopy. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A fully bio-based monomer derived from undecylenic acid,glycerol, and CO2 useful for the synthesis of polyhydroxyurethanes

Undecylenic acid, glycerol, and CO₂ were used as building blocks for obtaining a fully bio-based carbonated monomer, useful for polyurethanes. The functionality of the monomer was close to 3 cyclic carbonates/mol, located in terminal positions. In a first stage, a synthetic triglyceride was obtained with 99% selectivity by esterification of glycerol and undecylenic acid at 160°C. The triglyceride was then epoxidized using H₂O₂ and Amberlyst 15 or Amberlite IR-120 acidic exchange resins at 57°C. The selectivity to epoxide was kept constant at 98% using Amberlite IR-120. Terminal cyclic carbonates were then inserted through epoxide moieties under mild conditions by the chemical fixation of CO₂ at 80°C and 6 MPa in 6 h. A complete conversion was obtained in 6 h reaction while the selectivity to carbonate groups was near to 99% during all the reaction time. An elastomeric polyhydroxyurethane was obtained by aminolysis of the carbonated monomer with ethylenediamine at 70°C, affording a Young's modulus of 22.6 MPa and T_g of −15.2°C. The material showed a good thermal stability below 240°C.     

Soybean‐ and castor‐oil‐based thermosetting polymers: Mechanical properties

Maleic anhydride modified soybean‐ and castor‐oil‐based monomers, prepared via the malination of the alcoholysis products of the oils with various polyols, such as pentaerythritol, glycerol, and bisphenol A propoxylate, were copolymerized with styrene to give hard rigid plastics. These triglyceride‐based polymers exhibited a wide range of properties depending on their chemical structure. They exhibited flexural moduli in the 0.8–2.5 GPa range, flexural strength in the 32–112 MPa range, glass transition temperatures (T_g) ranging from 72 to 152°C, and surface hardness values in the 77–90 D range. The polymers prepared from castor oil exhibited significantly improved modulus, strength, and T_g values when compared with soybean‐oil‐based polymers. These novel castor and soybean‐oil‐based polymers show comparable properties to those of the high‐performance unsaturated polyester (UP) resins and show promise as an alternative to replace these petroleum‐based materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1497–1504, 2006     

Thermosetting allyl resins derived from soybean fatty acids

A novel class of thermosetting resins based on allylated and transesterified epoxidized soybean oil (AE‐ESBO) curable by radical mechanism was developed. The AE‐ESBO was prepared from ESBO by oxirane ring‐opening and then transesterification with allyl alcohol. A family of rubbery to glassy resins was prepared by radical copolymerization of AE‐ESBO with different concentrations of maleic anhydride (MA). Glass transition temperatures (T_g) of these resins ranged from below room temperature to about 130°C based on the amount of MA. In spite of the presence of anhydride groups, water absorption was low <2% even when maleic anhydride was 30% of total weight. Low sol content after extraction and low swelling in toluene indicated high crosslinking density. Tensile moduli of these resins were up to 1.4 GPa and tensile strengths up to 37 MPa. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Transesterification of brazilian vegetable oils with methanol over ion-exchange resins

The transesterification of several Brazilian vegetable oils with methanol was carried out at 60°C in the presence of several ion-exchange resins having different structures. The vegetable oils used were from Babassu coconut, corn, palm, palm kernel, and soybean. The effect of the methanol/oil mole ratio and the influences of the structure of the ion-exchange resin and the type of vegetable oil used on the catalytic activity of the ionexchange resins were investigated. The resins used were Amberlyst 15, Amberlyst 31, Amberlyst 35, and Amberlyst 36. Amberlyst 15 produced the best results for the transesterification of vegetable oils. The methyl ester yield is higher for palm kernel oil and Babassu coconut oil than for soybean oil, probably owing to their higher content of shorter-chain FA. Therefore, it was shown that the catalytic activity of the resin depends on the FA composition of the vegetable oil employed.     

Feruloylated Products from Coconut Oil and Shea Butter

The synthesis of feruloylated coconut oil and feruloylated shea butter were demonstrated in 0.5-L scale, shaken, batch reactions. Ethyl ferulate and the vegetable oil/fat were combined in a 1.0:1.3 mol ratio in the presence of Candida antartica lipase B immobilized on an acrylic resin (Novozym 435) at 60 °C. The transesterification of ethyl ferulate with coconut oil and shea butter reached equilibrium conversions, after 22 days, of 63 and 70%, respectively, with the shea butter transesterifications producing a white precipitate not observed in the coconut oil transesterifications. The faster transesterification rates, equilibrium conversions and white precipitate were shown to result from di- and monoacylglycerols (DAG and MAG) present in the shea butter. The transesterification of ethyl ferulate and coconut oil was also tested in a continuous, enzymatic, packed-bed bioreactor using Novozym 435 at 60 °C to produce feruloylated coconut oil at rates of 0.5–0.9 kg/day over 4.5 months. The feruloylated coconut oil acylglycerol species were identified by LC–MS analysis of transesterification reactions of ethyl ferulate with medium chain triacylglycerol (TAG) standards, C8–C14. The feruloylated vegetable oils possessed an ultra violet (UV) absorbing λ _max 328 nm, making them good UVAII absorbers, as defined by the U.S. Food and Drug Administration. The feruloylated coconut oil possessed a 17.5% higher absorption capacity than feruloylated shea butter on a per weight basis. All the feruloylated vegetable oils possessed rapid antioxidant capacity (50% reduction of initial radical concentration <5 min) at the concentrations tested, 0.5–2.5 mM. Feruloylated coconut oil possessed chemical and physical characteristics that suggested it would be fungible for feruloylated soybean oil in current retail formulations.     

The conjugation and epoxidation of fish oil

Wilkinson's catalyst [RhCl(PPh₃)₃] has been used to conjugate fish oils in high yields under very mild reaction conditions. A catalyst load of 0.35 mol% of RhCl(PPh₃)₃, 0.43 mol% of (o-CH₃C₆H₄)₃P, and 0.87 mol% of SnCl₂·2H₂O in ethanol solvent at 60°C for 2 d produces 82% conjugated Norway fish oil affords 90% conjugated fish oil in 93% yield. The Sharpless epoxidation procedure has also been employed to epoxidize fish oils. Using 0.34 mol% of CH₃ReO₃, 8.15 mol% of pyridine, and 1.03 equivalents of aq. 30% hydrogen peroxide in methylene chloride solvent at 25°C for 6 h, the Norway fish oil ethyl ester can be 100% epoxidized in an 86% yield. The Capelin fish oil gives 100% epoxidized fish oil in a 72% yield. Decreasing the amounts of CH₃ReO₃ and pyridine used in the reaction results in partially epoxidized fish oils.     

New polymers from epoxidized soybean oil with pyridine derivatives

In this study 4‐methylpyridine (4MP), 4‐vinylpyridine (4VP) and poly(4‐vinylpyridine) (P4VP) were separately reacted with epoxidized soybean oil triglycerides (ESO) to give plant oil based thermoset polymers. The addition reaction of pyridine with epoxide followed by a rearrangement results in formation of pyridone units and these were polymerized via a Diels–Alder reaction. DMA, DSC, TGA and IR spectroscopy were used for the characterization of the products. 4MP‐ESO, P4VP‐ESO and P4VP‐ESO‐in situ polymers were crosslinked yielding rigid infusible polymers. Glass transition temperatures (T_g) of 4MP‐ESO and P4VP‐ESO‐in situ were found as ?10.5 and 70.5 (32.3 as shoulder) °C respectively, by DMA analysis. Storage moduli of 4MP‐ESO and P4VP‐ESO‐in situ at 25°C were 13.7 and 187.2 MPa, respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A structural study of epoxidized natural rubber (ENR‐50) ring opening under mild acidic condition

A structural study of ring opening reaction of purified epoxidized natural rubber (ENR) with acetic acid was conducted using the NMR techniques and its thermal characteristic was evaluated with Thermal gravimetry/Differential Thermal Gravimetry (TG/DTG) and Differential Scanning Calorimetry (DSC) analyses. ¹H‐NMR revealed that 19.56% of epoxide was ring‐opened from the total amount of the epoxide unit in ENR‐50 and this was supported by Fourier Transform Infrared (FTIR) spectroscopy. ¹³C‐NMR suggests the fixation of alkyl (R) i.e., acetate group to the epoxide carbon via ester linkage and formation of hydroxyl groups in the polymer chains. The attachment location of R occurred at both most (↑) and least (↓) hindered carbons of the epoxide. The TG/DTG results of acid treated ENR‐50 showed three decomposition steps at 235–338, 338–523, 523–627 °C due to the presence of the polymer chains mixture, i.e., ring‐opened and intact epoxide of ENR‐50. This increases the T_g value of acid treated ENR‐50 at 24.6 °C as compared to purified ENR‐50 at −17.7 °C. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44123.     

Supercritical CO2 degumming and physical refining of soybean oil

A hexane-extracted crude soybean oil was degummed in a reactor by counter-currently contacting the oil with supercritical CO₂ at 55 MPa at 70°C. The phosphorus content of the crude oil was reduced from 620 ppm to less than 5 ppm. Degummed feedstocks were fed (without further processing,i.e., bleaching) directly to a batch physical refining step consisting of simultaneous deacidification/deodorization (1 h @ 260°C and 1–3 mm Hg) with and without 100 ppm citric acid. Flavor and oxidative stability of the oils was evaluated on freshly deodorized oils both after accelerated storage at 60°C and after exposure to fluorescent light at 7500 lux. Supercritical CO₂-processed oils were compared with a commercially refined/bleached soybean oil that was deodorized under the same conditions. Flavor evaluations made on noncitrated oils showed that uncomplexed iron lowered initial flavor scores of both the unaged commercial control and the CO₂-processed oils. Oils treated with .01% (100 ppm) citric acid had an initial flavor score about 1 unit higher and were more stable in accelerated storage tests than their uncitrated counterparts. Supercritical CO₂-processed oil had equivalent flavor scores, both initially and after 60°C aging and light exposure as compared to the control soybean oil. Results showed that bleaching with absorbent clays may be eliminated by the supercritical CO₂ counter-current processing step because considerable heat bleaching was observed during deacidification/deodorization. Colors of salad oils produced under above conditions typically ran 3Y 0.7R.     

High damping epoxized natural rubber/diallyl adiallyl phthalate prepolymer (ENR/DAP‐A) blends engineered by interphase crosslinking

While a great diversity of rubber/plastic damping blends have been reported, the damping trough resulted from phase incompatibility, which usually exists between the glass transition temperatures (T_g) of each component, remains an unsolved problem by separating the effective temperature range of damping blends. Herein, we reported a new and facile way of preparing rubber/plastic binary blends with high damping property by eliminating the inherent damping trough. Specifically, we envisaged that peroxides can trigger free radical reactions both within and between epoxidized natural rubber/diallyl phthalate prepolymer moieties, which serve as the co‐vulcanizer to generate interphase reactions thus enhancing phase compatibility. Accordingly, apart from the resulting high damping epoxidized natural rubber40/diallyl phthalate prepolymer binary blends with an effective (tan δ_min > 0.35) temperature range of 178 °C from −33 to 145 °C, the proposal has also been demonstrated via the support of broadband dielectric spectrometer testing, dynamic mechanical analysis, and differential scanning calorimetry. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46300.