Synthesis,thermal and mechanical behavior of a silicon/phosphorus containing epoxy resin

A liquid silicon/phosphorus containing flame retardant (DOPO–TVS) was synthesized with 9,10‐dihydro‐9‐oxa‐10‐phosphapheanthrene‐10‐oxid (DOPO) and triethoxyvinylsilane (TVS). Meanwhile, a modified epoxy resin (IPTS–EP) was prepared by grafting isocyanate propyl triethoxysilane (IPTS) to the side chain of bisphenol A epoxy resin (EP) through radical polymerization. Finally, the flame retardant (DOPO–TVS) was incorporated into the modified epoxy resin (IPTS–EP) through sol–gel reaction between the ethyoxyl of the two intermediates to obtain the silicon/phosphorus containing epoxy resin. The molecular structures of DOPO–TVS, IPTS–EP and the final modified epoxy resin were confirmed by FTIR spectra and ¹H‐NMR, ³¹P‐NMR. Thermogravimetric analysis (TGA), differential scanning calorimetry, and limiting oxygen index were conducted to explore the thermal properties and flame retardancy of the synthesized epoxy resin. The thermal behavior and flame retardancy were improved. After heating to 600°C in a tube furnace, the char residue of the modified resin containing 10 wt % DOPO–TVS displayed more stable feature compared to that of pure EP, which was observed both by visual inspection and scanning electron microscope (SEM). Moreover, the mechanical performance testing results exhibited the modified epoxy resins possessed elevated tensile properties and fracture toughness which is supported by SEM observation of the tensile fracture section. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42788.     

The toughening effect and mechanism of styrene‐butadiene rubber nanoparticles for novolac resin

In this article, phenolic nanocomposites were prepared using styrene–butadiene rubber (SBR) nanoparticles with an average particle size of about 60 nm as the toughening agent. The mechanical and thermal properties of phenolic nanocomposites and the toughening mechanism were studied thoroughly. The results showed that when adding 2.5 wt % SBR nanoparticles, the notched impact strength of phenolic nanocomposites reached the maximum value and was increased by 52%, without sacrificing the flexural performance. Meanwhile, SBR nanoparticles had no significant effect on the thermal decomposition temperature of phenolic nanocomposites. The glass‐transition temperature (T_g) of phenolic nanocomposites shifted to a lower temperature accompanying with the increasing T_g of loaded SBR, which showed there was a certain compatibility between SBR nanoparticles and phenol‐formaldehyde resin (PF). Furthermore, the analysis of Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy indicated that there existed a weak chemical interaction between SBR nanoparticles and the PF matrix. The certain compatibility and weak chemical interaction promoted the formation of a transition layer and improved the interfacial bonding, which might be important reasons for the great enhancement of the toughness for phenolic nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41533.     

Bis[4‐(4‐maleimidephen‐oxy)phenyl]propane/N,N‐4,4′‐bismaleimidodiphenylmethyene blend modified with diallyl bisphenol A

In this article, 2,2′‐bis[4‐(4‐maleimidephen‐oxy)phenyl)]propane (BMPP) resin and N,N‐4,4′‐bismaleimidodiphenylmethyene (BDM) resin blends were modified by diallyl bisphenol A (DABPA). The effects of the mole concentration of BMPP on mechanical properties, fracture toughness, and heat resistance of the modified resins were investigated. Scanning electron microscopy was used to study the microstructure of the fractured modified resins. The introduction of BMPP resin improves the fracture toughness and impact strength of the cured resins, whose thermal stabilities are hardly affected. Dynamic mechanical analysis shows that the modified resins can maintain good mechanical properties at 270.0°C, and their glass transition temperatures (T_g) are above 280.0°C. When the mole ratio of BDM : BMPP is 2 : 1(Code 3), the cured resin performs excellent thermal stability and mechanical property. Its T_g is 298°C, and the Charpy impact strength is 20.46 KJ/m². The plane strain critical stress intensity factor (K_IC) is 1.21 MPa·m^0.5 and the plane strain critical strain energy release rate (G_IC) is 295.64 J/m². Compared with that of BDM/DABPA system, the K_IC and G_IC values of Code 3 are improved by 34.07% and 68.10%, respectively, which show that the modified resin presented good fracture toughness. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40395.     

Structures and properties of polycarbonate modified polyether‐polyurethanes prepared by transurethane polycondensation

Thermoplastic polycarbonate modified polyether‐polyurethane (PEPU) elastomers were prepared by transurethane polycondensation method using poly(oxytetramethylene) glycol of M_n = 2000 and dimethyl‐hexane‐1,6‐dicarbamate as the main raw materials, 1,4‐butanediol as a chain extender and polycarbonate diol (PCDL) as an additive in the presence of dibutyltin oxide as a catalyst. The effect of the PCDL on the PEPUs' structure, intrinsic viscosity, molecular weight, mechanical, optical, and thermal properties, and water resistance were studied. The polycarbonate modified PEPUs showed better mechanical and thermal properties, but lower molecular weight and optical properties than the PEPUs. The PEPUs modified by PCDL1000 exhibited better performance, including mechanical, optical, and thermal properties, than those by PCDL2000. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42804.     

Effect of nano‐titanium nitride on thermal insulating and flame‐retardant performances of phenolic foam

In this work, titanium nitride (TiN) nanoparticles were employed to achieve enhanced thermal insulation and flame retardance of phenolic foam (PF)/TiN nanocomposites (PFTNs) via in situ polymerization. The morphologies of PFTNs were observed by scanning electron microscope and the images showed that the PFTNs have more uniform cell morphologies compared with pure PF. Thermal insulating properties of PFTNs were evaluated by thermal conductivity tests. The introduction of TiN obviously decreased the thermal conductivities of PF over a wide temperature range (?20 to 60 °C). Significantly, the thermal conductivity of PFTNs gradually decreased as the temperature increased from 30 to 60 °C, showing a contrary tendency with that of pure PF. Moreover, the thermal stability and flame‐retardant properties of PFTNs were estimated by thermogravimetric analysis (TGA), UL‐94 vertical burning and limited oxygen index (LOI) tests, respectively. The TGA and LOI results indicated that PFTNs possess enhanced thermal stabilities and fire‐retardant performances with respect to the virgin PF. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43765.     

A novel polyurethane prepolymer as toughening agent: Preparation,characterization, and its influence on mechanical and flame retardant properties of phenolic foam

A novel phosphorus‐ and silicon‐containing polyurethane prepolymer (PSPUP) was synthesized by the chemical reaction of phenyl dichlorophosphate with hydroxy‐terminated polydimethylsiloxane (HTPDMS) and subsequently with toluene‐2,4‐diisocyanate. The structure of PSPUP was confirmed by Fourier transform infrared spectroscopy and ¹H nuclear magnetic resonance. Afterward, a series of phenolic foams (PF) with different loadings of PSPUP toughening agent were prepared. The apparent density and scanning electron microscopy results showed that the addition of PSPUP can increase the apparent density of phenolic foam. The compressive, impact and friability test results showed that the incorporation of PSPUP into PF dramatically improved the compressive strength, impact strength, and reduced the pulverization ratio, indicating the excellent toughening effect of PSPUP. The limiting oxygen index of PSPUP modified phenolic foams remained a high value and the UL‐94 results showed all samples can pass V0 rating, indicating the modified foams still had good flame retardance. The thermal properties of the foams were investigated by thermogravimetric analysis under air atmosphere. Moreover, the thermal degradation behaviors of the PF and PSPUP/PF were investigated by real‐time Fourier transform infrared spectra. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Correlation between the fracture toughness and β‐crystal fraction in a β‐nucleated propylene‐based propylene–ethylene random copolymer

Propylene‐based propylene–ethylene random copolymer (PPR) has been widely used in the production of hot‐water pipes. To further improve its toughness and thermal resistance, β‐nucleating agents (β‐NAs) are frequently incorporated. In this study, PPR containing 5.6 mol % ethylene units was modified by two kinds of β‐NAs, that is, calcium pimelate and N,N′‐dicyclohexylterephthalamide. The notched Izod impact strength of PPR increased with the addition of the β‐NAs. Drastically different toughening effects were found between the two β‐NAs. The structure of PPR with and without a β‐NA was investigated by calorimetry, X‐ray diffraction, and thermomechanical analysis. The results indicated that the relative fraction of β crystals (k_β) in the injection‐molded specimens was determined by the type and content of β‐NA. The relationship between k_β and the impact toughness was summarized. A critical value for k_β (0.68) was identified for the brittle–ductile transition of PPR. PPR with β‐NA having a k_β greater than 0.68 displayed a higher impact strength than the other mixtures. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42930.     

Functionalized liquid natural rubber and liquid epoxidized natural rubber: A promising green toughening agent for polyester

Toughened unsaturated polyester resins (UPRs) were prepared using two different reactive rubbers, namely, liquid natural rubber (LNR) and liquid epoxidized natural rubber (LENR). The effect of varying amounts of LNR and LENR on the morphology, thermal, and mechanical properties of UPR were evaluated. Fourier Transform Infrared spectroscopy was used to investigate the probable crosslinking reaction and changes in the functional groups on crosslinking. Field emission scanning electron microscopy and infinite focus microscopy were used to study the morphology of fracture surfaces. Tensile test showed that both the rubber‐modified resins (1.5 wt %) improved tensile strength. The viscoelastic properties and thermal stability of the toughened polyesters were evaluated using dynamic mechanical thermal analysis and thermogravimetric analysis, respectively. A slight reduction in the glass transition temperature (T_g) of the polyester was reported on the addition of both the rubbers. An increment in impact strength and fracture toughness was observed at 1.5 wt % for LNR and 4.5 wt % for LENR‐modified UPR. The results showed that both the liquid rubbers improved the mechanical properties of UPR. However, LENR‐modified UPR exhibited a more significant improvement in the mechanical properties compared to LNR‐modified UPR. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41292.     

A high temperature polymer of phthalonitrile‐substituted phosphazene with low melting point and good thermal stability

A phthalonitrile‐substituted phosphonitrilic monomer has been synthesized from phosphonitrilic chloride trimer and then polymerized with addition of 4‐(hydroxylphenoxy)phthalonitrile (HPPN). The chemical structures of the phosphonitrilic monomer and polymer were characterized by Fourier Transform Infrared spectroscopy (FT‐IR) and proton Nuclear Magnetic Resonance spectroscopy (¹H NMR). Curing behaviors and thermal stabilities of the polymer were investigated through differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Analysis showed that the monomer has large processing temperature window and good thermal stability. Apparent activation energy, initial curing temperature (T_i), curing temperature (T_p), and termination curing temperature (T_f) of the phosphonitrilic polymer were explored. Dynamic mechanical analysis (DMA), glass transition temperature (T_g) were studied, and limiting oxygen index (LOI) were estimated from the van Krevelen equation, which indicates the polymer process high modulus and good flame retardance. Micro‐scale combustion calorimetry (MCC) was also used for evaluating the flammability of the polymers. Postcuring effects were explored, showing excellent thermal and mechanical properties with postcuring. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42606.     

Synthesis and performance of a novel nitrogen‐containing cyclic phosphate for intumescent flame retardant and its application in epoxy resin

A novel nitrogen‐containing cyclic phosphate (NDP) was synthesized and well characterized by ¹H, ¹³C, ³¹P NMR, mass spectra and elemental analysis. NDP was used as an additive intumescent flame retardant (AIFR) to impart flame retardancy and dripping resistance for diglycidyl ether of bisphenol‐A epoxy resin (DGEBA) curied by 4,4′‐diaminodiphenylsulfone (DDS) with different phosphorus content. The flammability, thermal stability, and mechanical properties of NDP modified DGEBA/DDS thermosets were investigated by UL‐94 vertical burning test, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and Izod impact strength and flexural property tests. The results showed that NDP modified DGEBA/DDS thermosets exhibited excellent flame retardancy, moderate changes in glass transition temperature and thermal stability. When the phosphorus content reached only 1.5 wt %, the NDP modified DGEBA/DDS thermoset could result in satisfied flame retardancy (UL‐94, V‐0). The TGA curves under nitrogen and air atmosphere suggested that NDP had good ability of char formation, and there existed a distinct synergistic effect between phosphorus and nitrogen. The flame retardant mechanism was further realized by studying the structure and morphology of char residues using FT‐IR and scanning electron microscopy (SEM). It indicated that NDP as phosphorus‐nitrogen containing flame retardant worked by both of the condensed phase action and the vapor phase action. Additionally, the addition of NDP decreased slightly the flexural strength of the flame retarded DGEBA epoxy resins, and increased the Izod impact strength of these thermosets. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41859.     

Simultaneous improvement in strength,toughness, and thermal stability of epoxy/halloysite nanotubes composites by interfacial modification

This work investigated the effect of silane modification of halloysite nanotubes (HNTs) on the mechanical properties of epoxy/HNTs nanocomposites. Three kinds of silane coupling agents, including 3‐(2‐aminoethyl)‐aminopropyltrimethoxysilane (AEAPS), (3‐glycidyloxypropyl)‐trimethoxysilane (GPTMS), and octyltriethoxysilane (OTES), were employed. It was shown that the modified HNTs exhibited a better dispersion in the epoxy matrix compared with pristine one. Because of strong interfacial interaction between AEAPS modified HNTs and the epoxy matrix, the nanocomposites exhibited the highest glass transition temperature and modulus among all the samples. On the other hand, AEAPS and GPTMS modified HNTs/epoxy nanocomposites showed enhanced tensile strength and toughness. The toughing mechanisms were identified by the SEM micrographs of the fracture surfaces of the different kinds of samples. In this study, simultaneous enhancement of strength, toughness, and thermal stability of epoxy by the modified HNTs provides a novel approach to produce high‐performance thermosets. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43249.     

Synthesis and properties of novel phenolic resins modified with nanosized copper particles

Phenol–formaldehyde (PF) resins modified with nanosized copper particles were synthesized by an in situ polymerization process. X‐ray diffraction analysis and transmission electron microscopy revealed that the copper particles in the resulting PF resins had a spherical geometry with a size of 30–60 nm in diameter, and there were about 5% of the particles which were agglomerated. The thermal properties of the resulting PF resins were investigated using TGA. It was found that the copper nanoparticles markedly improved the thermal stability of the PF resins at lower temperatures. The initial decomposition temperature of the modified PF resins could be increased by 47 °C compared to unmodified resins. However, the copper nanoparticles increased the rate of degradation of the PF resins at elevated temperatures. The effects of copper nanoparticles on the thermal properties of the PF resins when used as binders for friction materials are beneficial. The toughness of the resulting PF resins was also studied. The results revealed that copper nanoparticles obviously improved the brittleness of the PF resins. The impact strength of the modified PF resins was increased by 66.6% compared to unmodified resins. Copyright © 2006 Society of Chemical Industry     

Preparation and characterization of flame retardant phase change materials by microencapsulated paraffin and diethyl ethylphosphonate with poly(methacrylic acid‐co‐ethyl methacrylate) shell

Microcapsules containing paraffin and diethyl ethylphosphonate (DEEP) flame retardant with uncrosslinked and crosslinked poly (methacrylic acid‐co‐ethyl methacrylate) (P(MAA‐co‐EMA)) shell were fabricated by suspension‐like polymerization. The surface morphologies of the microencapsulated phase change materials (microPCMs) were studied by scanning electron microscopy. The thermal properties and thermal stabilities of the microPCMs were investigated by differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA). The flame retarding performances of the microcapsule‐treated foams were calculated by using an oxygen index instrument. The DSC results showed that the crosslinking of the polymer shell led to an increase in the melting enthalpies of the microcapsule by more than 15%. The crosslinked P(MAA‐co‐EMA) microcapsules with DEEP and without DEEP have melting enthalpies of 67.2 and 102.9 J/g, respectively. The TGA results indicated that the thermal resistant temperature of the crosslinked microcapsules with DEEP was up to 171°C, which was higher than that of its uncrosslinked counterpart by ～20°C. The incorporation of DEEP into the microPCM increased the limiting oxygen index value of the microcapsule‐treated foams by over 5%. Thermal images showed that both microcapsule‐treated foams with and without DEEP possessed favorably temperature‐regulated properties. As a result, the microPCMs with paraffin and DEEP as core and P(MAA‐co‐EMA) as shell have good thermal energy storage and thermal regulation potentials, such as thermal‐regulated foams heat insulation materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41880.     

Phenol–formaldehyde resins modified by copper nanoparticles

Abstract

Phenol–formaldehyde (PF) resins modified by copper nanoparticles were synthesised by in situ polymerisation process. X-ray diffraction (XRD), transmission electron microscopy (TEM) revealed that nanosized copper particles were well dispersed in the resulting PF resins. The thermal properties of the prepared PF resins were investigated by thermogravimetric analysis (TGA). It was indicated that copper nanoparticles remarkably improved the thermal stability of the PF resins at lower temperature. However, the copper nanoparticles increased the rate of the degradation of the PF resins at the elevated temperature. The toughness and the tribological properties of the friction materials based on the prepared PF resins were also studied. The results showed that copper nanoparticles obviously improved the brittleness and the tribological performances of the friction materials.     

Flame‐retardancy properties of tris(2‐hydroxyethyl) isocyanurate based charring agents on polypropylene

Tris(2‐hydroxyethyl) isocyanurate based charring agent (TBCA) was synthesized by melt polycondensation with tris(2‐hydroxyethyl) isocyanurate (THEIC) and terephthalic acid as raw materials. It was characterized by Fourier transform infrared spectroscopy, elemental analysis, ¹H‐NMR, and thermogravimetric analysis (TGA). TBCA was blended with ammonium polyphosphate (APP) to form an intumescent flame retardant (IFR) for polypropylene (PP). The charring properties of TBCA was tested by flame retardancy in the PP/APP/TBCA (PP/IFR₂) composite and compared with that of the PP/APP/THEIC (PP/IFR₁) composite. The results show that PP/IFR₂ had lower flame‐retardant properties but better water resistance than that of the PP/IFR₁ composite because PP/IFR₂ could still obtain a V‐0 rating after it had been soaked in water at 70°C for 96 h, whereas PP/IFR₁ could not achieve any rating after 36 h. Their combustion performance was further evaluated by a cone calorimeter test, their thermal degradation processes were studied by TGA, and the morphology of the char residue was observed by scanning electron microscopy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41810.     

Effect of zinc oxide on properties of phenolic foams/halogen‐free flame retardant system

A halogen‐free flame retardant system consisting of ammonium polyphosphate (APP) as an acid source, blowing agent, pentaerythritol (PER) as a carbonific agent and zinc oxide (ZnO) as a synergistic agent, was used in this work to enhance flame retardancy of phenolic foams. ZnO was incorporated into flame retardant formulation at different concentrations to investigate the flammability of flame retardant composite phenolic foams (FRCPFs). The synergistic effects of ZnO on FRCPFs were evaluated by limited oxygen index (LOI), thermogravimetric analysis (TGA), cone calorimeter tests, and images of residues. Results showed that the flame retardant significantly increased the LOI of FRCPFs. Compared with PF, heat release rate (HRR), total heat release (THR), effective heat of combustion (EHC), production or yield of carbon monoxide (COP or COY) and Oxygen consumption (O₂C) of FRCPFs all remarkably decreased. However specific extinction area (SEA) and total smoke release (TSR) significantly increased, which agreed with the gas‐phase flame retardancy mechanism of the flame retardant system. The results indicated that FRCPFs have excellent fire‐retardant performance and less smoke release. And the bending and compression strength were decreased gradually with the increase of ZnO. The comprehensive properties of FRCPFs were better when the amount of ZnO was 1～1.5%. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42730.     

Preparation and properties of nano ZnO toughed phenol–urea-formaldehyde foam

Urea formaldehyde (UF) and phenol formaldehyde (PF) foam possess outstanding flame-retardant properties, excellent insulation, and low thermal conductivity. These properties make them suitable for thermal insulation in buildings. However, the mechanical properties still need to be improved. In this study, orthogonal test was designed to optimize the level components of PF/UF composite foam first, then nano ZnO was added to the PF/UF composite foam to improve its toughness. The effects of nano ZnO on the morphology, apparent density, pulverization rate, thermal conductivity and thermal degradation property, flame retardancy, and mechanical properties of the ZnO/PF/UF nanocomposite foam were studied. The addition of nano ZnO improved the bending and compressive strength and decreased the pulverization rate of the composite foam significantly. The ZnO/PF/UF nanocomposite foam also presented better flame retardant properties than PF/UF composite foam. The largest oxygen index values of ZnO/PF/UF nanocomposite foam could reach 39.31%, while the thermal conductivity and the maximum rate of weight loss temperature were increased to 0.036 W/(m∙K) and 279°C, respectively. Moreover, ZnO/PF/UF nanocomposite foam showed low apparent density property (0.27 g/cm³).     

Study on phenolphthalein poly(ether sulfone)‐modified cyanate ester resin and epoxy resin blends

In this work, the phenolphthalein poly(ether sulfone) (PES‐C)‐modified cyanate ester (CE) and epoxy (EP) blends were prepared. This work mainly discusses the curing behaviors, fracture toughness, dynamic mechanical properties, and thermal and mechanical properties of the blends. The Fourier transform infrared and differential scanning calorimetric analyses are used to confirm the curing behaviors, demonstrating that the main reaction pathways are not varied with the addition of PES‐C, but the reaction rate could be evidently accelerated. The fracture morphologies of the blends are observed by Scanning electron microscope (SEM) and the fracture causes of the failed surface are also analyzed. With the addition of PES‐C, the modified blends display higher fracture toughness (K_Ic) and impact strength when compared with neat CE. Domain sizes of the blends first increase then decrease with the addition of PES‐C. The results of dynamic mechanical analysis and thermogravimetric analysis show that the T_g, storage modulus, and thermal stability of the crosslink network slightly decreases with the addition of PES‐C. The mechanical strength of blends with the addition of PES‐C is far better than that of the blends without PES‐C both at ambient temperature and elevated temperature. POLYM. ENG. SCI., 55:2591–2602, 2015. © 2015 Society of Plastics Engineers     

The effects of polyamic acid on curing behavior,thermal stability,and mechanical properties of epoxy/DDS system

A thermoplastic modification method was studied for the purpose of improving the toughness and heat resistance and decreasing the curing temperature of the cured epoxy/4, 4′‐diaminodiphenyl sulfone resin system. A polyimide precursor‐polyamic acid (PAA) was used as the modifier which can react with epoxy. The effects of PAA on curing temperature, thermal stability and mechanical properties were investigated. The initial curing temperature (T_i) of the resin with 5 wt % PAA decreased about 50°C. The onset temperature of thermal decomposition and 10 wt %‐weight‐loss temperature for the resin system containing 2 wt % PAA increased about 60°C and 15°C respectively. Besides, the value of impact toughness and plain strain fracture toughness for the modified epoxy resin increased ～ 190% and 55%, respectively. Those changes were attributed to the outstanding thermal and mechanical properties of polyimide, and more importantly to formation of semi‐interpenetrating polymer networks composed by the epoxy network and linear PAA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal,mechanical, and shape‐memory properties of nanorubber‐toughened,epoxy‐based shape‐memory nanocomposites

Epoxy‐based shape‐memory polymers (ESMPs) are a type of the most promising engineering smart polymers. However, their inherent brittleness limits their applications. Existing modification approaches are either based on complicated chemical reactions or done at the cost of the thermal properties of the ESMPs. In this study, a simple approach was used to fabricate ESMPs with the aim of improving their overall properties by introducing crosslinked carboxylic nitrile–butadiene nanorubber (CNBNR) into the ESMP network. The results show that the toughness of the CNBNR–ESMP nanocomposites greatly improved at both room temperature and the glass‐transition temperature (T_g) over that of the pure ESMP. Meanwhile, the increase in the toughness did not negatively affect other macroscopic properties. The CNBNR–ESMP nanocomposites presented improved thermal properties with a T_g in a stable range around 100 °C, enhanced thermal stabilities, and superior shape‐memory performance in terms of the shape‐fixing ratio, shape‐recovery ratio, shape‐recovery time, and repeatability of shape‐memory cycles. The combined property improvements and the simplicity of the manufacturing process demonstrated that the CNBNR–ESMP nanocomposites are desirable candidates for large‐scale applications in the engineering field as smart structural materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45780.