Direct synthesis of hydrogen peroxide from H2 and O2 using zeolite-supported Au catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using zeolite-supported Au catalysts is described and their activity is contrasted with silica- and alumina-supported Au catalysts. Two zeolites were investigated, ZSM-5 and zeolite Y. The effect of calcination of these catalysts is studied and it is found that for uncalcined catalysts high rates of hydrogen peroxide formation are observed, but these catalysts are unstable and lose Au during use. Consequently, reuse of these catalysts leads to lower rates of hydrogen peroxide formation. However, catalysts calcined at 400 °C are more stable and can be reused without loss of gold. The use of zeolites as a support for Au gives comparable rates of hydrogen peroxide formation to alumina-supported Au catalysts and higher rates when compared with silica-supported catalysts. prepared using a similar method. Zeolite Y-supported catalysts are more active than ZSM-5-supported catalysts for the stable calcined materials. It is considered that the overall activity of these supported catalysts may be related to the aluminium content as the activity increases with increasing aluminium content.     

Comparison of supports for the direct synthesis of hydrogen peroxide from H2 and O2 using Au–Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using a range of supported Au–Pd alloy catalysts is compared for different supports using conditions previously identified as being optimal for hydrogen peroxide synthesis, i.e. low temperature (2 °C) using a water–methanol solvent mixture and short reaction time. Five supports are compared and contrasted, namely Al₂O₃, -Fe₂O₃, TiO₂, SiO₂ and carbon. For all catalysts the addition of Pd to the Au only catalyst increases the rate of hydrogen peroxide synthesis as well as the concentration of hydrogen peroxide formed. Of the materials evaluated, the carbon-supported Au–Pd alloy catalysts give the highest reactivity. The results show that the support can have an important influence on the synthesis of hydrogen peroxide from the direct reaction. The effect of the methanol–water solvent is studied in detail for the 2.5 wt% Au–2.5 wt% Pd/TiO₂ catalyst and the ratio of methanol to water is found to have a major effect on the rate of hydrogen peroxide synthesis. The optimum mixture for this solvent system is 80 vol.% methanol with 20 vol.% water. However, the use of water alone is still effective albeit at a decreased rate. The effect of catalyst mass was therefore also investigated for the water and water–methanol solvents and the observed effect on the hydrogen peroxide productivity using water as a solvent is not considered to be due to mass transfer limitations. These results are of importance with respect to the industrial application of these Au–Pd catalysts.     

Generation of H2O2 from H2 and O2 over zeolite beta containing Pd and heterogenized organic compounds

The catalytic generation of H₂O₂ from H₂ and O₂ has been studied over zeolite beta-supported Pd and zeolite beta-adsorbed organic compounds such as 1,4-benzoquinone (BQ), hydroquinone (HQ), azobenzene (AB) and hydrazobenzene (HAB). According to catalytic results, zeolite beta-supported Pd catalysts display effective performance relative to those prepared from other types of zeolites reported and Pd-loaded zeolite beta-adsorbed HQ catalysts show enhanced activity compared to zeolite beta-supported Pd catalysts. In situ UV–Vis spectroscopic study indicates that HQ can readily be converted to BQ reversibly under H₂ and air inside zeolite beta only in the presence of Pd. The results suggest that HQ acts as a strong hydrogen transfer agent to promote the production of H₂O₂ from H₂ and O₂ in cooperation with a Pd catalyst. By contrast, adsorption of BQ, AB and HAB induces suppression of the catalytic properties of Pd/zeolite beta.     

Conversion of CCl2F2 (CFC-12) in the presence and absence of H2 on sol–gel derived Pd/Al2O3 catalysts

Conversion of CCl₂F₂ in the presence (hydrogenolysis) and absence of hydrogen was investigated on Al₂O₃, AlF₃ and Pd/Al₂O₃ xerogel and aerogel catalysts. CCl₂F₂ was found to form CClF₃ and CCl₃F on Al₂O₃ and AlF₃ in the presence and absence of hydrogen as well as on the Pd/Al₂O₃ catalysts in the absence of hydrogen. Overall activity increased during the hydrogenolysis reactions at 230°C as a function of time which was paralleled by a significant increase in the yield of CClF₃ formed through a Cl/F-exchange reaction. X-ray diffraction patterns of the spent catalyst recovered after 3 h of hydrogenolysis confirmed the presence of Pd(C) (Pd–carbon solid solution) and AlF₃ phases on Pd/Al₂O₃ catalysts indicated that the carbon incorporation into the Pd lattice and the transformation of Al₂O₃ to AlF₃ starts at the initial stage of the reaction. It was concluded that AlF₃ is responsible for the Cl/F-exchange reactions. CH₄, a complete hydrogenation product, is formed during hydrogenolysis. Another route for its formation is the reaction between hydrogen in the gas phase and the interstitial carbon.     

NO reduction by CH4 in the presence of excess O2 over Pd/sulfated zirconia catalysts

The selective catalytic reduction (SCR) of NO by methane in the presence of excess oxygen has been studied on a series of Pd catalysts supported on sulfated zirconia (SZ). This support is not as sensitive to structural damage by steaming as the acidic zeolites, such as H-ZSM-5 and H-Mor. In previous studies, it was shown that this type of acidic zeolites are able to stabilize Pd²⁺ ions and promote high SCR activity and selectivity, which are typically not seen in Pd catalysts. In this contribution, it has been demonstrated that SZ is able to promote the NO reduction activity in a similar way to the acidic zeolites, by stabilizing Pd²⁺ ions that is selective for NO reduction. As in the case of acidic zeolites, the stabilization of Pd²⁺ ions can occur through a transfer of Pd species from particle to particle. One of the attractive features of Pd/SZ catalysts is that they are less sensitive to water and SO₂ poisoning than Pd/H-ZSM-5 catalyst and exhibit higher reversibility after removal of water or SO₂.     

A comparative study of TiO2 supported noble metal catalysts for the oxidation of formaldehyde at room temperature

The TiO₂ supported noble metal (Au, Rh, Pd and Pt) catalysts were prepared by impregnation method and characterized by means of X-ray diffraction (XRD) and BET. These catalysts were tested for the catalytic oxidation of formaldehyde (HCHO). It was found that the order of activity was Pt/TiO₂  Rh/TiO₂ > Pd/TiO₂ > Au/TiO₂  TiO₂. HCHO could be completely oxidized into CO₂ and H₂O over Pt/TiO₂ in a gas hourly space velocity (GHSV) of 50,000 h⁻¹ even at room temperature. In contrast, the other catalysts were much less effective for HCHO oxidation at the same reaction conditions. HCHO conversion to CO₂ was only 20% over the Rh/TiO₂ at 20 °C. The Pd/TiO₂ and Au/TiO₂ showed no activities for HCHO oxidation at 20 °C. The different activities of the noble metals for HCHO oxidation were studied with respect to the behavior of adsorbed species on the catalysts surface at room temperature using in situ DRIFTS. The results show that the activities of the TiO₂ supported Pt, Rh, Pd and Au catalysts for HCHO oxidation are closely related to their capacities for the formation of formate species and the formate decomposition into CO species. Based on in situ DRIFTS studies, a simplified reaction scheme of HCHO oxidation was also proposed.     

含氮中孔碳负载的Au-Pd双金属催化剂在甲酸分解制氢中的催化性能

以SBA-15作为硬模板剂,吡咯作为碳源和氮源,制得的含氮中孔碳作为载体,采用吸附还原法分别制备了单Pd和Au-Pd双金属催化剂,并考察其在甲酸分解制氢反应中的催化性能。结果发现,Au-Pd/N-C比Au-Pd/C催化剂具有更高的甲酸分解活性,这可能是因为N的亲核作用促进了甲酸中H质子的脱除。由于Au-Pd之间的强相互作用,使Au的加入显著提高了Pd/N-C催化剂甲酸分解活性及其抗CO中毒能力,在50℃条件下,分解1 mol·L-1的甲酸初始转换频率(TOF)达到2 221 h-1。     

Catalytic activity of PdO/ZrO2 catalyst for methane combustion

Catalytic activity of ZrO₂ supported PdO catalysts for methane combustion has been investigated in comparison with Al₂O₃ supported PdO catalysts. It was found that the drop of catalytic activity owing to decomposition of PdO at a high temperature region (600–900°C) was suppressed by using ZrO₂ support. Temperature-programmed reduction (TPR) measurements of the catalyst with hydrogen revealed that the PdO of PdO/Al₂O₃ catalyst was reduced at the temperature less than 100°C, whereas in PdO/ZrO₂ catalyst the consumption of hydrogen was also observed at 200–300°C. This result indicates that the stable PdO species were present in the PdO/ZrO₂ catalyst. In order to confirm the formation of the solid solution of PdO and ZrO₂, X-ray diffraction (XRD) analyses of the mixtures of ZrO₂ and PdO calcined at 700–900°C in air were carried out. The lattice volume of ZrO₂ in the mixture was larger than that of ZrO₂. Furthermore, the Pd thin film on ZrO₂ substrate was prepared as a model catalyst and the depth profile of the elements in the Pd thin film was measured by Auger electron spectroscopy (AES). It was confirmed that Zr and O as well as Pd were present in the Pd thin film heated at 900°C in air. It was considered that the PdO on ZrO₂ support might be stabilized by the formation of the solid solution of PdO and ZrO₂.     

Partial oxidation of methane to CO and H2 over nickel and/or cobalt containing ZrO2, ThO2, UO2, TiO2 and SiO2 catalysts

The influence of different metal oxide supports (i.e. ZrO₂, ThO₂, UO₂, TiO₂ and SiO₂) on the performance of Ni- and/or Co-containing catalysts [Ni and/or Co/MO₂ mole ratio (where M=Zr, Th, U, Ti or Si)=1.0] in the oxidative methane-to-syngas conversion at very low contact time (GHSV=5.2×10⁵ cm³ g⁻¹ h⁻¹ at STP) was investigated. The nickel-containing ZrO₂, ThO₂ and UO₂ catalysts (with or without pre-reduction by hydrogen at 500°C) showed good performance in the process; the order of their performance is NiO–ThO₂>NiO–UO₂>NiO–ZrO₂. The NiO–TiO₂ showed appreciable catalytic activity only after its reduction at 800°C. However, this catalyst and the NiO–SiO₂ catalyst showed poor performance in the process. These two catalysts are also deactivated very fast, mostly because of sintering of Ni and/or formation of catalytically inactive binary metal oxide phases by solid–solid reaction at the high catalyst calcination and/or catalytic reaction temperature. Although the Ni-containing ThO₂, UO₂ and ZrO₂ catalysts showed good performance, carbon deposition on them during the process is fast. However, because of the addition of cobalt to these catalysts (with Co/Ni=1.0), the rate of carbon deposition on them in the process is drastically reduced. This Co addition however resulted in a significant decrease in both the conversion and selectivity; the decrease in the selectivity was small.     

Comparison of catalytic activity and selectivity of Pd/(OSC + Al2O3) and (Pd + OSC)/Al2O3 catalysts

The effect of the Pd addition method into the fresh Pd/(OSC + Al₂O₃) and (Pd + OSC)/Al₂O₃ catalysts (OSC material = Ce_xZr_1−xO₂ mixed oxides) was investigated in this study. The CO + NO and CO + NO + O₂ model reactions were studied over fresh and aged catalysts. The differences in the fresh catalysts were insignificant compared to the aged catalysts. During the CO + NO reaction, only small differences were observed in the behaviour of the fresh catalysts. The light-off temperature of CO was about 20 °C lower for the fresh Pd/(OSC + Al₂O₃) catalyst than for the fresh (Pd + OSC)/Al₂O₃ catalyst during the CO + NO + O₂ reaction. For the aged catalysts lower NO reduction and CO oxidation activities were observed, as expected. Pd on OSC-containing alumina was more active than Pd on OSC material after the agings. The activity decline is due to a decrease in the number of active sites on the surface, which was observed as a larger Pd particle size for aged catalysts than for fresh catalysts. In addition, the oxygen storage capacity of the aged Pd/(OSC + Al₂O₃) catalyst was higher than that of the (Pd + OSC)/Al₂O₃ catalyst.     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

由氢、氧直接合成过氧化氢研发新进展

介绍了氢、氧直接合成过氧化氢过程中催化剂、反应介质、反应器(微反应器、膜反应器等)、操作方式等方面近2～3年来的研发新进展。重点介绍了Au-Pd负载催化剂研究应用情况,涉及不同载体、不同Au与Pd质量比等对过氧化氢生成速率、选择性及浓度的影响。还较详细地介绍了无机酸和卤离子在不同条件下对合成反应结果(包括氢转化率、生成过氧化氢选择率及浓度等)的提高所起到的促进作用及其机理。     

Active sites in Cu/ZnO/ZrO2 catalysts for methanol synthesis from CO/H2

Among various Cu/ZnO/ZrO₂ catalysts with the Cu/Zn ratio of 3/7, the one with 15 wt.% of ZrO₂ obtains the best activity for methanol synthesis by hydrogenation of CO. The TPR, TPO and XPS analyses reveal that a new copper oxide phase is formed in the calcined Cu/ZnO/ZrO₂ catalysts by the dissolution of zirconium ions in copper oxide. In addition, the Cu/ZnO/ZrO₂ catalyst with 15 wt.% of ZrO₂ turns out to contain the largest amount of the new copper oxide phase. When the Cu/ZnO/ZrO₂ catalysts is reduced, the Cu²⁺ species present in the ZrO₂ lattice is transformed to Cu⁺ species. This leads to the speculation that the addition of ZrO₂ to Cu/ZnO catalysts gives rise to the formation of Cu⁺ species, which is related to the methanol synthesis activity of Cu/ZnO/ZrO₂ catalyst in addition to Cu metal particles. Consequently, the ratio of Cu⁺/Cu⁰ is an important factor for the specific activity of Cu/ZnO/ZrO₂ catalyst for methanol synthesis.     

Low temperature oxidation of methane over Pd/SnO2 catalyst

Catalytic activities of supported Pd were investigated for low temperature oxidation of methane. Pd/SnO₂ catalysts demonstrated excellent activity for methane oxidation in spite of their low surface area. The catalytic activity of Pd/SnO₂ was strongly affected by the preparation procedure. Impregnation of Pd on SnO₂ using aqueous solution of Pd(CH₃COO)₂ was most effective in enhancing the catalytic activity. The catalytic activity was also improved when well-crystallized SnO₂ was employed as a support material. TEM observations revealed that catalytic activity is strongly influenced by the dispersion state of Pd. For the active catalysts, strong interaction between Pd and SnO₂ support was observed in the adsorption of oxygen.     

The role of lanthana loading on the catalytic properties of Pd/Al2O3-La2O3 in the NO reduction with H2

The role of La₂O₃ loading in Pd/Al₂O₃-La₂O₃ prepared by sol–gel on the catalytic properties in the NO reduction with H₂ was studied. The catalysts were characterized by N₂ physisorption, temperature-programmed reduction, differential thermal analysis, temperature-programmed oxidation and temperature-programmed desorption of NO.

The physicochemical properties of Pd catalysts as well as the catalytic activity and selectivity are modified by La₂O₃ inclusion. The selectivity depends on the NO/H₂ molar ratio (GHSV = 72,000 h⁻¹) and the extent of interaction between Pd and La₂O₃. At NO/H₂ = 0.5, the catalysts show high N₂ selectivity (60–75%) at temperatures lower than 250 °C. For NO/H₂ = 1, the N₂ selectivity is almost 100% mainly for high temperatures, and even in the presence of 10% H₂O vapor. The high N₂ selectivity indicates a high capability of the catalysts to dissociate NO upon adsorption. This property is attributed to the creation of new adsorption sites through the formation of a surface PdO_x phase interacting with La₂O₃. The formation of this phase is favored by the spreading of PdO promoted by La₂O₃. DTA shows that the phase transformation takes place at temperatures of 280–350 °C, while TPO indicates that this phase transformation is related to the oxidation process of PdO: in the case of Pd/Al₂O₃ the O₂ uptake is consistent with the oxidation of PdO to PdO₂, and when La₂O₃ is present the O₂ uptake exceeds that amount (1.5 times). La₂O₃ in Pd catalysts promotes also the oxidation of Pd and dissociative adsorption of NO mainly at low temperatures (<250 °C) favoring the formation of N₂.     

Au-Pd/ZrO2可见光下催化苯甲醇氧化反应条件探索

利用硼氢化钠还原法制备出Au-Pd/ZrO₂负载型双金属纳米催化剂,采用XRD、UV-vis DRS、TEM等手段对催化剂的结构、吸光能力、粒度、形貌等性能进行表征。结果显示,金、钯成功负载于二氧化锆上,且金、钯以球形颗粒均匀分散。可见光照射下,研究了Au-Pd/ZrO₂双金属纳米催化剂对苯甲醇氧化生产苯甲醛反应的适宜条件。实验结果显示,可见光照射下,反应时间为12 h、反应温度为（35±3） ℃、5.0 mL异丙醇为溶剂、50 mg Au-Pd（2:1）/ZrO₂为催化剂、1.0 mmol氢氧化钾为碱源的条件下,苯甲醇氧化生产苯甲醛产率最佳。     

Ethylene dimerization over NiSO4 supported on Fe2O3-promoted ZrO2 catalyst

The NiSO₄ supported on Fe₂O₃-promoted ZrO₂ catalysts were prepared by the impregnation method. Fe₂O₃-promoted ZrO₂ was prepared by the coprecipitation method using a mixed aqueous solution of zirconium oxychloride and iron nitrate solution followed by adding an aqueous ammonia solution. No diffraction line of nickel sulfate was observed up to 20 wt.%, indicating good dispersion of nickel sulfate on the surface of Fe₂O₃–ZrO₂. The addition of nickel sulfate (or Fe₂O₃) to ZrO₂ shifted the phase transition of ZrO₂ (from amorphous to tetragonal) to higher temperatures because of the interaction between nickel sulfate (or Fe₂O₃) and ZrO₂. 15-NiSO₄/5-Fe₂O₃–ZrO₂ containing 15 wt.% NiSO₄ and 5 mol% Fe₂O₃, and calcined at 500 °C exhibited a maximum catalytic activity for ethylene dimerization. NiSO₄/Fe₂O₃–ZrO₂ catalysts was very effective for ethylene dimerization even at room temperature, but Fe₂O₃–ZrO₂ without NiSO₄ did not exhibit any catalytic activity at all. The catalytic activities were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The addition of Fe₂O₃ up to 5 mol% enhanced the acidity, surface area, thermal property, and catalytic activities of catalysts gradually, due to the interaction between Fe₂O₃ and ZrO₂ and due to consequent formation of Fe–O–Zr bond.     

助剂Ba对Pd/Al_2O_3和Pt/Al_2O_3催化剂的C1-C3烷烃催化燃烧性能的影响

通过浸渍法制备了Al_2O_3负载的Pd和Pt催化剂,考察催化剂的甲烷、乙烷和丙烷催化燃烧活性,以及助剂Ba对催化性能的影响。对于Pd/Al_2O_3催化剂,加入Ba使活性物种PdO颗粒变大和还原温度升高,形成更稳定的PdO活性物种,是Pd-Ba/Al_2O_3催化剂活性提升的主要原因。对于Pt/Al_2O_3催化剂,加入Ba助剂使活性物种Pt0含量降低,PtO_x与Al_2O_3载体相互作用增强,使PtO_x物种更难被还原为Pt~0,导致Pt-Ba/Al_2O_3催化剂活性降低。Pd和Pt催化剂催化烷烃氧化反应活性规律一致:丙烷乙烷甲烷。Pd/Al_2O_3催化剂有利于C—H键活化,Pt/Al_2O_3催化剂有利于C—C键活化。Pt/Al_2O_3催化剂对C1-C3烷烃氧化活性的差别明显大于Pd/Al_2O_3催化剂。Pt/Al_2O_3催化剂对碳比例高的烷烃活性更高。     

Reactor and in situ FTIR studies of Pt/BaO/Al2O3 and Pd/BaO/Al2O3 NOx storage and reduction (NSR) catalysts

The reduction of NO under cyclic “lean”/“rich” conditions was examined over two model 1 wt.% Pt/20 wt.% BaO/Al₂O₃ and 1 wt.% Pd/20 wt.% BaO/Al₂O₃ NO_x storage reduction (NSR) catalysts. At temperatures between 250 and 350 °C, the Pd/BaO/Al₂O₃ catalyst exhibits higher overall NO_x reduction activity. Limited amounts of N₂O were formed over both catalysts. Identical cyclic studies conducted with non-BaO-containing 1 wt.% Pt/Al₂O₃ and Pd/Al₂O₃ catalysts demonstrate that under these conditions Pd exhibits a higher activity for the oxidation of both propylene and NO. Furthermore, in situ FTIR studies conducted under identical conditions suggest the formation of higher amounts of surface nitrite species on Pd/BaO/Al₂O₃. The IR results indicate that this species is substantially more active towards reaction with propylene. Moreover, its formation and reduction appear to represent the main pathway for the storage and reduction of NO under the conditions examined. Consequently, the higher activity of Pd can be attributed to its higher oxidation activity, leading both to a higher storage capacity (i.e., higher concentration of surface nitrites under “lean” conditions) and a higher reduction activity (i.e., higher concentration of partially oxidized active propylene species under “rich” conditions). The performance of Pt and Pd is nearly identical at temperatures above 375 °C.     

Hydrocarbon synthesis through CO2 hydrogenation over CuZnOZrO2/zeolite hybrid catalysts

Direct syntheses of hydrocarbons from CO₂ hydrogenation were investigated over hybrid catalysts consisting of methanol synthesis catalyst (CuZnOZrO₂) and zeolites (MFI and SAPO). The yield of hydrocarbons was strongly depending upon the amount of zeolite's acid sites as measured by NH₃ TPD, while the product distributions were hardly affected by the change of acidity. The main product was ethane in the case of MFI hybrid catalyst and C₃ or C₄ hydrocarbon in the case of SAPO hybrid catalyst. This difference in product distribution was attributed to different mechanism of hydrocarbon formation. Investigation based on the ethene co-reaction suggested that the consecutive mechanism operated for HZSM-5 and the carbon pool mechanism for SAPO.