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铸余渣是连铸浇注结束后残余在钢包内的钢水和炉渣,传统的铸余渣冷态回收法存在污染大、效率低、金属损耗大等缺点,铸余渣热态回收利用逐步受到重视。根据不同钢种的铸余渣特性,同时结合铁水中元素与铸余渣反应原理,确定了热态铸余渣返转炉利用的工艺路径:超低碳钢种的热态铸余渣返回时,向铁水包中倒入30~40 t铁水,承接2~3炉铸余渣,直接倒入转炉进行冶炼,吨钢石灰下降4.3 kg,脱磷率提高3.6%;其他钢种的热态铸余渣返回时,向铁水包中倒入60~70 t铁水,承接4~5炉铸余渣后返倒罐进行受铁,吨铁脱硫镁粉下降0.14 kg。该工艺的热态铸余渣返回转炉冶炼比例达到72.5%,有效地利用了铸余渣的冶金功效,钢铁料消耗从1 095 kg/t下降到1 090 kg/t,降低了5 kg/t,取得了显著的经济效益。 相似文献
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舞钢炼钢厂分别从电磁搅拌、轻压下、铸机精度、二冷水量、扇形段驱动辊压力、中间包清洁度、铸坯堆垛缓冷等环节进行工艺优化,改善了连铸坯内部质量,为提高钢板的内部质量创造了条件,使钢板探伤合格率得到显著提升。 相似文献
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结晶器长寿技术的研究与实践 总被引:1,自引:0,他引:1
通过对4号铸机结晶器系统工艺优化研究与实践,探讨了适合当前工艺条件的最佳材质和镀层的结晶器长寿技术,确保了结晶器使用寿命和铸坯表面质量的提高。 相似文献
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肖跃奇 《金属材料与冶金工程》2005,33(1):34-38
介绍了涟源钢铁集团有限公司第一炼钢厂2^#连铸机高效化改造的情况。通过对连铸机弧形半径、流间距、中间包、结晶器、二冷系统、振动装置、拉矫机、铸坯导向装置、引锭杆及其存放装置、给水系统、自动控制系统及部分辅助设施等的改造,提高了铸机的生产能力,改善了高拉速条件下小方坯的质量,取得了显著成效。 相似文献
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The results of numerical simulation and industrial experiments on thermal and flow phenomena in a multi-strand tundish are presented before and after modernisation. The improvement of cast steel purity and the increase of continuous casting (CC) machine capacity was the basic aim of the research. The simplest action was to increase the height of the tundish side walls, so the working zone of tundish had a higher capacity and inside the working area a turbulence inhibitor was installed. Experimental measurements and numerical calculations enabled to estimate the steel velocity and temperature fields. The research focused on the determination of characteristics residence time distribution. Basing on them, the percentage volume of different flows (dead, dispersed plug, well-mixed) was calculated before and after modernisation, which enabled to evaluate the tundish working conditions. Additionally, they gave information about the influence of the multi-strand constructive changes on the hydrodynamics and thermal conditions. 相似文献
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The main differences in the transient zone extent between the individual strands for the former industrial six-strand tundish configuration is the basis for undertaking this study. The aim this study was to improve the casting conditions by proposing the optimal equipment of the tundish working space. For economic reasons, only the variants with different baffles configurations were considered. It was also dictated by the simplicity of construction and the possibility of its implementation by the base operating steel mill. In the current study, industrial plant measurements and mathematical modeling were used. Industrial experimental data were used to diagnose the current state of the industrial tundish and then validate the numerical simulations. After this, the influence of different baffle configurations installed in the tundish on the steel flow characteristic was modeled mathematically. Residence time distribution (RTD) curves are plotted, and individual flow shares for the investigated tundish were estimated based on the curves. Finally, the industrial plant was rebuilt according to the numerical results and additional plant measurements were performed. A result of the appearance of the baffles in the tundish working space was the reduction of the transient zone extent. The results indicate the increasing share of the dispersed plug flow and a decreasing share of the dead volume flow, with a practically unchanging share of well-mixed volume flow in the modified tundish. 相似文献
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The tundish plays a major role in the continuous casting process. The flow in a tundish has a very substantial effect on the quality of the final product and on efficient casting conditions. Efforts are being made worldwide to obtain the most favourable shape of tundish interior by using dams, weirs and gas curtains. The aim of these flow control devices is to reduce the dead zone areas and improve the conditions for the separation of non‐metallic inclusions. Numerous model studies are being carried out to explain the effect of the tundish working space shape and steel flow conditions on the inclusions floating processes. The presented article shows the results of investigations performed to obtain the mass exchange characteristics in the investigated tundish. The measurements were done directly at the steel plant during normal working conditions. By controlling the changing content of manganese in steel, the residence time distribution (RTD) characteristics were acquired. The RTD characteristics are also obtained with a water model of the tundish with dimensional scale of 1:3. Parallel to the water model, numerical simulation based on mathematical modelling of fluid flow, relying on the system of differential equations, is employed in the research work. Numerical simulations were carried out with the finite‐volume commercial code FLUENT using the standard k‐ε turbulence model. The primary purpose of the investigations carried out is to present the characteristics describing the transitory zone in a six‐strand tundish. It is shown that the F‐curve, describing the transitory zone, can be obtained by using different measurement techniques. Tracer concentration characteristics for the model of tundish obtained from both modelling techniques ‐ physical as well as numerical ‐ are very similar. 相似文献
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连铸中间包镁质涂料及其抗渣性的研究 总被引:3,自引:1,他引:2
对中间包工作衬用镁质涂料的配比及其抗渣性进行了研究。结果表明:适量的结合剂、添加剂及合理的颗粒级配,可制成具有最佳性能的镁质涂料;通过岩相分析可知,涂料中存在一致密层,阻止渣进一步渗透,具有良好的抗渣性;镁质涂料做中间包工作衬具有良好的抗渣性能和易解体性。 相似文献
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《钢铁冶炼》2013,40(8):602-607
AbstractTo enhance the billet caster tundish life, this study examines the relevance of the replacement of regularly used olivine–periclase based mixes by purer MgO containing dry vibe mass (DVM). After service, tundish working lining samples were studied by scanning electron microscopy energy dispersive spectroscopy to understand the influence of MgO saturation of the adhering slag and working lining interaction with the infiltrated slag. The result showed that the tundish working lining was penetrated and corroded by the molten slag for both DVM recipes. However, an increase in MgO content in the DVM exerted a chemical filtration to the molten slag, and the higher concentration of periclase dissolved into the slag, forming a saturated layer at the slag/refractory interface that resulted in the restriction of further slag penetration, probably due to an increase in the slag viscosity. 相似文献
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我国连铸中间包内衬耐火材料的发展及应用 总被引:1,自引:0,他引:1
介绍了我国连铸中间包内衬耐火材料的发展和使用状况。我国连铸中间包内衬耐火材料由黏土砖、高铝砖发展到硅质绝热板、镁质绝热板、碱性涂料和碱性干式振动料等,这些耐火材料用在不同类型的连铸中间包上,取得了良好的效果,满足了我国不同时期连铸生产的需要。 相似文献