Alkaline dyeing of polyester and polyester/cotton blend fabrics using sodium edetate

An alkaline dyeing of polyester with an alkali‐stable disperse dye, Dianix® Scarlet AD‐RG, was developed using sodium edetate as an alkaline buffering agent. The results obtained indicate the suitability of using sodium edetate for alkaline dyeing of polyester when compared with the control alkaline dyeing using Dianix AD system. Selected mono and bifunctional reactive dyes were used in combination with the alkali‐stable disperse dye for dyeing of polyester/cotton blend. Different dyeing methods for cotton and polyester/cotton blend fabrics using sodium edetate were evaluated in comparison with their respective control alkaline dyeing methods. The results of using sodium edetate in one‐bath two‐stage and two‐bath dyeing of polyester/cotton blend were comparable with that of the control dyeing method. Particularly, no change in the leveling and fastness properties was evaluated for all samples irrespective of the dyeing method. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

合成纤维及其混纺织物用染料的研究(Ⅲ)含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上的染色机理

本文探讨了含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上热熔染色各阶段的迁移及其存在形态.测定了染料的升华性能和气相转移.研究热熔条件对染料在涤-棉混纺织物上分配的影响及染料分子结构与分配的关系.由此提出了这类染料在涤-棉混纺织物上的热熔染色机理.     

Selecting reactive dyes for all-in dyeing of polyester/ cotton blends

As a preliminary study to an investigation of the feasibility of dyeing polyester/cotton blend by an all-in process using a pH-shift method, we have investigated the suitability of three types of conventional reactive dyes by considering the effects of pH and temperature on their hydrolysis and fixation behaviour. Monochlorotriazine, vinyl sulphone and bifunctional high exhaustion dyes were assessed but only the bifunctional reactive dye gave acceptable colour yield under the conditions likely to be employed during such a dyeing process.     

Neutral dyeing of wool and wool/polyester blend fabrics using sulphatoethylsulphone reactive‐disperse dyes

Two models of temporarily anionic sulphatoethylsulphone reactive disperse dyes were applied to wool, polyester and wool/polyester blend fabrics at different dyeing pH. Maximum exhaustion values and colour yield were observed at pH 7. The results showed that reactive disperse dyes containing bis‐sulphatoethylsulphone reactive groups were more convenient for neutral dyeing of wool and wool/polyester blend fabrics if compared with a dye containing a mono‐sulphatoethylsulphone group. Excellent to very good wet fastness properties on all dyed fabrics were achieved.     

Novel hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide: dyeing of polyester–cotton blends

The dyeing of polyester–cotton blends with new alkali‐hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide was investigated. Polyester–cotton blend fabrics were dyed using both one‐ and two‐bath methods. Dyes 3 and 4 offered lower colour yield on polyester using the one‐bath method. For the rest of the dyes, employing either the one‐ or two‐bath method resulted in a similar colour yield on polyester fabric. The results for fastness properties and colour yield of the dyeings showed that the dyes were suitable for dyeing polyester–cotton blends using the one‐bath method. The kinetic study of hydrolysis of the dyes in alkali media obeyed the pseudo first‐order reaction rate.     

Deep‐coloured polyester/cotton blends with low concentrations of polymethylol dyes by a one‐pass continuous dyeing process

An obvious limitation of the one‐pass continuous dyeing process for polyester/cotton blends is its inability to achieve deep colour depth, which is caused by the low dye fixation yields of commercial reactive dyes. In this study, the performances of polyester/cotton blends dyed with high‐fixation polymethylol dyes and disperse dyes were compared with those of polyester/cotton blends dyed with a mixture of reactive dyes and disperse dyes. Polymethylol dyes were observed to be suitable for dyeing polyester/cotton blends when used in low concentrations; the required concentrations of polymethylol dyes were only 23–58% of the concentrations of commercial reactive dyes required to reach a given colour level on polyester/cotton blends. The wash and crocking fastness of polyester/cotton blends dyed with polymethylol dyes were similar to those of polyester/cotton blends dyed with reactive dyes.     

Application of phthalimide-based alkali-clearable azo disperse dyes on polyester and polyester/cotton blends

Phthalimide-based alkali-clearable azo disperse dyes were synthesised and applied to polyester and polyester/cotton blends. These dyes have an alkali-clearable property that enables alkaline treatment to be substituted for conventional reduction clearing. Therefore, by using these dyes, it is possible to avoid generating dyehouse effluents with high BOD values and carcinogenic aromatic amines that may, in some cases, be liberated by reduction clearing. In addition, polyester/cotton blends can be dyed by a one-bath, two-step dyeing method, as alkali clearability enables the disperse and reactive dyes to be used in the same bath. The dyeing behaviour and fastness properties of these dyes have been investigated. In particular, the cross-staining of cotton was studied to estimate the suitability of the dyes synthesised for dyeing polyester/cotton blends.     

A New Insight into the Thermofix Dyeing of Polyester-Cellulose Blends

Novel experimental techniques have been used to show that in thermofix dyeing disperse dyes are transferred from cotton to polyester fibres—in a blend or union fabric—solely by a vapour-phase mechanism. Other possible modes of transfer were examined, but no evidence was found to support them. The heat fastness of paniculate disperse dyes on cotton was correlated with their transfer properties to polyester fibres. The various types of behaviour of disperse dyes in bulk application are explained. Functions of padding assistants and, in particular, a migration inhibitor and the importance of time and temperature in thermofixation procedures are dealt with in practical terms in Part II of the paper.     

One-bath dyeing of polyester/cotton with disperse and bis-3-carboxypyridinium-s-triazine reactive dyes. Part 1: Factors limiting production of heavy shades

Over the last 20 years, selected disperse dyes and bis-3-carboxypyridinium- s -triazine reactive dyes have been widely promoted for the exhaust dyeing of polyester/cotton blends in a one-bath-one-stage ('all-in') process under neutral conditions. However, despite the time and energy savings afforded by this elegant dyeing process, there is a belief in the dyeing industry that economical production is limited to pale and medium depths of shade. In this paper, the two dye classes (disperse dyes on polyester and bis-3-carboxypyridinium- s -triazine reactive dyes on cotton) have been investigated to understand why heavy depths of shade cannot readily be obtained economically using this process.     

涤/棉混纺织物分散/活性染料一浴染色工艺研究

本实验选择双一氯均三嗪结构的活性染料和耐碱型分散染料,探讨涤/棉(65/35)混纺织物分散/活性染料一浴染色工艺。通过单因素实验分析了染色温度、染色时间、无水硫酸钠浓度和碳酸钠浓度对织物染色效果的影响,得到优化的工艺。红色在硫酸钠60 g/L、碳酸钠2 g/L、温度120℃、时间30分钟工艺条件下染色;蓝色在硫酸钠浓度45 g/L、碳酸钠浓度2g/L、温度130℃、时间60分钟工艺条件下染色。     

Reuse of spent dyebath following decolorisation with ozone

Spent reactive dyebaths were decolorised by treatment with ozone and reused in the bleaching, whitening and dyeing of two textile substrates. The study shows that the reuse of a spent dyebath is possible with little modification to the standard processes for dyeing cotton with reactive dyes, provided that the pH of the treated dyebath is adjusted. Moreover, the cycle of decolorisation and reuse was successfully repeated. Renovated reactive dyebaths were also reused for bleaching cotton fabric with hydrogen peroxide, whitening with optical brightener and dyeing polyester fabric with disperse dyes. The whiteness index of bleached and whitened cotton was comparable to that of the same fabric given a control treatment with fresh baths. Likewise, there was a negligible colour difference between polyester dyed using liquor from a spent reactive dyebath and the same fabric dyed in a new bath.     

Influence of different preparation and dyeing processes on the physical strength of the Ingeo† fibre component in an Ingeo fibre/cotton blend. Part 1; Scouring followed by dyeing with disperse and reactive dyes‡

A study has been conducted to examine the effect of different preparation and dyeing processes on the physical strength of the Ingeo fibre component of an Ingeo fibre/cotton blend. An alkaline scouring process (for the cotton), followed by a two‐bath, two‐stage dyeing process in which the Ingeo fibre underwent a simulated dyeing with disperse dyes, followed by the cotton being dyed with reactive dyes, caused minimal deterioration to the strength of the Ingeo fibre. However, it is considered that problems might arise if the Ingeo fibre was subjected to prolonged dyeing times, particularly at neutral or alkaline pH, e.g. if an excessive number of shading additions needed to be carried out.     

One‐bath dyeing of polyester/cotton blends with disperse and bis‐3‐carboxypyridinium‐s‐triazine reactive dyes. Part 2: Application of substantive reactive dyes to cotton at 130 °C and neutral pH†

An earlier paper reported that the reactive dyes (not the disperse dyes) were responsible for the inability to achieve heavy depths of shade, when dyeing polyester/cotton blends by a one‐bath process at 130 °C and neutral pH using reactive dyes containing a 3‐carboxypyridinium‐s‐triazinyl group. It was shown that the poor colour yield of the bis‐3‐carboxypyridinium‐s‐triazine reactive dyes was because of their low exhaustion level at 130 °C and pH of 7.0–7.5. We now report the synthesis and evaluation of some bis‐3‐carboxypyridinium‐s‐triazine reactive dye structures, possessing highly substantive chromophores, as a means of obtaining high colour yield, on 100% unmercerised cotton, under the specified dyeing conditions. The technical performance of these dyes under such conditions was compared with that of selected Novacron (Cibacron) LS and Procion H‐E dyes, applied under their recommended (atmospheric) dyeing conditions.     

Dyeing of polyester and its blends with some disazo dyes derived from the disodium salt of chromotropic acid and their chelates with transition metal ions

Disazo dyes derived from the disodium salt of chromotropic acid and their chelates with metal ions were applied on polyester, polyester/cotton and polyester/wool blend fibres as disperse dyes. The fastness to washing, perspiration, rubbing and light of the resultant dyeings were measured. The bonding of dye or its complexes to the fibre and the effect of substituent groups on the colour fastness of the dyes are discussed.     

槐米染色棉织物工艺及其抗紫外性能研究

为实现槐米染料的工业化应用及提高棉织物的功能性,分析了使用壳聚糖、Al3+、Fe2+媒染剂预媒染色法对棉织物染色效果的影响,重点研究了铝预媒染方法染色温度、染色时间、pH值等工艺参数对染色棉织物K/S值的影响,并测试了槐米染色棉织物的抗紫外性能。结果表明:直接使用槐米染色的效果较差;壳聚糖媒染对上染效果影响不大,使用铝、铁媒染剂,可得到不同颜色的棉织物;铝媒染剂染色棉织物为鲜艳的黄色,为较好的媒染方法;铝预媒染染色方法染色优化条件为:温度为80℃,染色时间120分钟,染浴pH值为6.8;铝预媒染染色棉织物具有较好的抗紫外性能。     

The Monitoring of Dyebath Composition by Transmission Measurements

A preliminary investigation has been made of the concept of using transmission of solutions of diluted dyebaths as a means of monitoring the baths prior to use in bulk–dyeing processes. So far this has been done only by calculation, using the methods of computer match prediction, to establish a correlation between the colour of the diluted pad–Liquor in the application of Dispersol T and Procion T dyes to a polyester–cotton blend fabric by a pad–bake process, and the expected colour of a dyeing made from it. The correlation obtained suggests that the method justifies further development work, in circumstances specific to its intended use, as a means of checking that a prepared dyebath is suitable to produce a dyeing which is within specified tolerance limits.     

Investigations on the level dyeing of fabrics in supercritical carbon dioxide

The level dyeing of fabrics in supercritical carbon dioxide was investigated by employing an improved beam (a perforated pipe on which the knitted or woven fabric/warp is wound around). The effects of system temperature, pressure, dyeing time, a time ratio of fluid circulation to static dyeing (R_time), different fabric layers wrapped around the beam, and the species and chemical structures of dyestuffs on leveling properties and color strength of polyester and cotton fabrics were observed. The results show that the leveling properties and color strength of fabrics were improved on the new beam, as well as with a favorably increased system temperature, pressure, dyeing time, and a time ratio of fluid circulation to static dyeing; while the leveling property and color strength decreased with fabric layers on the beam under an identical condition. Highly leveling results were obtained on polyester and cotton fabrics with disperse and reactive disperse dyes involving different chemical structures.     

The Dyeing Properties of Monoazo Reactive Disperse Dyes Derived from –Chloro–4–aminoacetophonone on Polyester Fibre Blends

The preparation of monoazo reactive disperse dyes from –chloro–4–aminoacetophenone and the dyeing properties of these dyes on polyester–cotton and polyester–wool blends are reported.     

The rate of hydrolysis of temporarily solubilised disperse dyes

Four temporarily solubilised disperse dyes were synthesised. To obtain the optimum application conditions for dispersant-free polyester dyeing, their conversion rates into insoluble derivatives were measured using HPLC and found to be more dependent on pH than on temperature. The results showed that it was possible to use these dyes in dispersant-free polyester dyeing for which the optimum application pH was between pH 5 and 6 at which the hydrolysis rate of the dyes was moderate.     

Dyeing Properties of Reactive Cationic Dyes Containing a Vinyl-sulphonvl Group on Acrylic Fibre Blends

The preparation of reactive azo cationic dyes containing a vinylsulphonyl group derived from 2-aminobenzothiazole and its derivatives is described. Their dyeing properties on blends of acrylic–cellulosic, polyester–cellulosic fibre and on cotton and synthetic fibres are investigated. The relationship between absorption spectra and pH of dye solution is assessed.