Experimental and modelling performances of a roof-integrated solar drying system for drying herbs and spices

This paper presents experimental performance of solar drying of rosella flower and chili using roof-integrated solar dryer and also presents modelling of the roof-integrated solar dryer for drying of chili. Field-level tests for deep bed drying of rosella flower and chili demonstrated that drying in the roof-integrated solar dryer results in significant reduction in drying time compared to the traditional sun drying method and the dry product is a quality dry product compared to the quality products in the markets. The payback period of the roof-integrated solar dryer is about 5 years. To simulate the performance of the roof-integrated solar dryer for drying herbs and spices using hot air from roof-integrated solar collectors, two sets of equations were developed. The first set of equations was solved implicitly and the second set of equations was solved explicitly using finite difference technique. The simulated air temperatures at the collector outlet agreed well with the observed air temperatures. Good agreement was also found between experimental and simulated moisture contents.     

Experimental performance of a new design of solar dryer for drying osmotically dehydrated cherry tomatoes

The performance of a new design of a solar dryer for drying osmotically dehydrated cherry tomatoes is presented. The dryer consists of drying cabinet, heat exchanger, 16-m² water type solar collector, and water type heat storage unit. The cabinet size is 1.0 m wide × 3.0 m long × 1.4 m high with the load capacity of 100 kg for osmotically dehydrated cherry tomatoes. Three batches of osmotically dehydrated cherry tomatoes were dried in this dryer during May–June, 2014. For each batch, 100 kg of osmotically dehydrated cherry tomatoes were dried. There was a considerable reduction in drying time in the new solar dryer as compared to natural sun drying. The dried products were completely protected from rains and insects and were of high quality dried products. The efficiencies of the solar collector was 21%–69%. The pay-back period of the dryer is estimated to be 1.37 years.     

Experimental and simulated performance of a PV-ventilated solar greenhouse dryer for drying of peeled longan and banana

This paper presents experimental and simulated performance of a PV-ventilated solar greenhouse dryer for drying of peeled longan and banana. The dryer consists of a parabolic roof structure covered with polycarbonate plates on a concrete floor. Three fans powered by a 50-W PV module ventilate the dryer. To investigate the experimental performances of the solar greenhouse dryer for drying of peeled longan and banana, 10 full scale experimental runs were conducted. Of which five experimental runs were conducted for drying of peeled longan and another five experimental runs were conducted for drying of banana. The drying air temperature varied from 31 °C to 58 °C during drying of peeled longan while it varied from 30 °C to 60 °C during drying of banana. The drying time of peeled longan in the solar greenhouse dryer was 3 days, whereas 5-6 days are required for natural sun drying under similar conditions. The drying time of banana in the solar greenhouse dryer was 4 days, while it took 5-6 days for natural sun drying under similar conditions. The quality of solar dried products in terms of colour and taste was high-quality dried products. A system of partial differential equations describing heat and moisture transfer during drying of peeled longan and banana in the solar greenhouse dryer was developed and this system of non-linear partial differential equations was solved numerically using the finite difference method. The numerical solution was programmed in Compaq Visual FORTRAN version 6.5. The simulated results reasonably agreed with the experimental data for solar drying of peeled longan and banana. This model can be used to provide the design data and is also essential for optimal design of the dryer.     

Drying of sweet basil with solar air collectors

In this study, sweet basil was dried and its drying parameters were investigated experimentally and theoretically by using newly developed solar air collectors. Proper temperatures were chosen to dry sweet basil and experiments were carried out at different flow rates. At the end of drying experiments, it was determined that total mass of sweet basil decreased from 0.250 kg to 0.029 kg. In drying sweet basil, dimensionless moisture ratios were decreased rapidly to 300 min for 0.012 kg/s, 360 min for 0.026 kg/s, and 450 min for 0.033 kg/s. It was observed that the efficiency of collector was increased at the same rate with air flow changed between 29 and 63%. Among the models in the literature, Page Model was found to suit best for drying sweet basil. Furthermore, a novel mathematical model rendering more valid results for sweet basil and leafy products was developed.     

Performance of indirect solar cabinet dryer

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 °C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 °C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely ‘annualized cost method’, ‘present worth of annual savings’ and ‘present worth of cumulative savings’. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost during almost its entire life span. The quality of the product dried in the solar dryer was competitive with the branded products available in the market.     

Experimental investigation of the performance of the solar tunnel dryer for drying bananas

The multi-purpose solar tunnel dryer was used to dry bananas under the hot and humid weather conditions of Thailand in order to investigate its performance. The dryer comprises a plastic sheet-covered flat plate collector and a drying tunnel. The dryer is arranged to supply hot air directly to the drying tunnel using three fans powered by a 53 W solar cell module. The products to be dried are spread in one layer on a plastic net in the drying tunnel to receive energy from both the hot air supplied by the collector and incident solar radiation. This dryer can be used to dry up to 300 kg of ripe bananas in each drying batch. In investigating the performance of the dryer, seven drying tests were conducted at the Royal Chitralada Projects in Bangkok during March–May 1995. Teh temperature of the drying air from the collector varied between 40 and 65°C during drying and the bananas could be dried within 3–5 days, compared to the 5–7 days needed for natural Sun drying. In addition, the bananas being dried in the solar tunnel dryer were completely protected from rain, insects and dust, and the dried bananas were of high quality in terms of flavour, colour and texture. As the fans are powered by the solar module, the dryer could be used in rural areas where there is no supply of electricity from grid. The pay-back period of the dryer is estimated to be about 3 years when the dryer is locally produced.     

A large-scale solar greenhouse dryer using polycarbonate cover: Modeling and testing in a tropical environment of Lao People’s Democratic Republic

A large-scale solar greenhouse dryer with a loading capacity of 1000 kg of fruits or vegetables has been developed and tested at field levels. The dryer has a parabolic shape and the dryer is covered with polycarbonate sheets. The base of the dryer is a black concrete floor with an area of 7.5 × 20.0 m². Nine DC fans powered by three 50-W solar cell modules are used to ventilate the dryer. The dryer was installed at Champasak (15.13 °N, 105.79 °E) in Lao People’s Democratic Republic (Lao PDR). It is routinely used to dry chilli, banana and coffee. To assess the experimental performances of the dryer, air temperature, air relative humidity and product moisture contents were measured. One thousand kilograms of banana with the initial moisture content of 68% (wb) was dried within 5 days, compared to 7 days required for natural sun drying with the same weather conditions. Also three hundred kilograms of chilli with the initial moisture content of 75% (wb) was dried within 3 days while the natural sun drying needed 5 days. Two hundred kilograms of coffee with the initial moisture content of 52% (wb) was dried within 2 days as compared to 4 days required for natural sun drying. The chilli, coffee and banana dried in this dryer were completely protected from insects, animals and rain. Furthermore, good quality of dried products was obtained. The payback period of the dryer is estimated to be 2.5 years. A system of partial differential equations describing heat and moisture transfer during drying of chilli, coffee and banana in the greenhouse dryer was developed. These equations were solved by using the finite different method. The simulated results agree well with the experimental data. This model can be used to provide the design data for this type of dryer in other locations.     

Theoretical and experimental study of solar dryer

Certain agricultural products need to be dried (fruits, fodder, cereals, etc.) in order to avoid deterioration when they are exposed to the elements. Solar air collectors have been optimized in previous studies resulting in a clear enhancement of their thermal performances in relation to the flat plate. In this comparative study, a flat plate and offset plate fin absorber-plate collectors are used, as a heat source and are linked to the forced dryer. The performance of the solar dryer has improved remarkably, in relation to the use of the solar dryer with a flat-plate collector and the drying time is consequently reduced. In the present paper, a summary theoretical analysis is given and experimental results are established.     

Façade solar collectors

Rational use of energy in buildings leads to a concept of active energy façades such as transparently insulated massive walls, solar thermal or PV façades, advanced glazings for daylighting purposes or double ventilated façades. The paper is concerned with the façade-integrated solar thermal collectors concept for water heating in the existing building stock in the Czech Republic (panel and brick blocks of flats), which are ready for major renovations. Thermal behavior of façade collectors compared with standard roof-located collectors in solar DHW systems was investigated. Façade solar collectors should have an area increased by approximately 30% to achieve the usual 60% solar fraction compared with conventional roof solar collectors with a 45° slope. Further increases in the solar fraction above 70% lead to a required area comparable with roof collectors but with less stagnation periods compared with roof collectors. Application of façade solar collectors affects the indoor comfort in buildings in a reasonable range. Indoor temperatures increase by no more than 1 K in all investigated configurations. Building behavior is not strongly affected by façade collectors when sufficient insulation layers are present.     

Efficiency investigation of a new-design air solar plate collector used in a humidification–dehumidification desalination process

The aim of this research is to experimentally study the efficiency of a new-design plate collector used to heat air in a new desalination humidification–dehumidification process. In fact, in such processes, the air solar collectors work at unusual experimental parameters (forced convection, elevated air humidity, high solar irradiation…). At these stressed experimental conditions, few published works are available in literature. Furthermore, the comparison of the efficiency of collectors running with normal air humidity content (about 10–20 g kg⁻¹) and air of elevated humidity (20–50 g kg⁻¹) were not yet published as our knowledge. In the present investigation, a new air solar plate collector was designed and developed for its use in a desalination process. Moreover, a characterization of such collector was performed under different experimental conditions. The effect of different parameters, namely: the solar radiation, the wind velocity, the ambient temperature, the air mass flow rate, the inlet air humidity and temperature, on the collector efficiency was also investigated. The collector was optimized for its use in a new solar desalination process. In fact, the air solar collector was designed in order to lower its economic cost making them applicable for water desalination.     

A study of the drying effect on lemon slices using a closed-type solar dryer

An experimental closed-type dryer associated with a photovoltaic system (PV) was developed. The transparent drying cabinet was designed with high transmittance glass to decrease the reflection of direct sunlight and to offer extra direct solar heating on the raw material during drying. Parallel wiring with a local electrical grid was necessary for switching purposes if there is insufficient battery backup during peak operation. Lemon slices were dried using the closed-type solar dryer and results were compared with hot air drying at 60 °C. The results indicate that the dried lemon slices using a closed-type solar dryer has better general levels of quality in terms of sensory parameters.     

Multi-shelf portable solar dryer

The solar dryer reported in this paper was developed to enable farmers to add value to their produce by drying it at farm itself. It can also be used in cottage industries in remote places. The dryer has a multi-shelf design with intermediate heating, passive, integral, direct/indirect and portable solar dryer. Intermediate heating of air in-between trays results in uniform drying in all the trays. Since the dryer at the farm is not likely to be used throughout the year, it has been made portable. A novel feature of this dryer is that the product can be dried under shade or otherwise as per requirement. The design is low cost to make it economically viable. The maximum stagnation temperature was 75 °C in the month of November at Ludhiana (31°N). During experiments on drying of fenugreek leaves the moisture evaporation on first, second and third drying day was 1.4, 0.9 and 0.4 kg/m² of aperture area. To overcome the problem of reduction in efficiency on second and third drying day, a semi-continuous mode of loading has been investigated, in which the efficiency remains almost the same on all drying days. The shelf life of the dried product is more than one year.     

Experimental investigation on solar drying of salted greengages

The preserved greengage is a favorite dried fruit in China. In processing preserved greengages, the drying of salted greengages is a key and energy-consuming process. Traditionally, the drying of salted greengages mainly relies on natural sun drying and requires about 48 days. In this study, an attempt was made using solar driers with fresh fruit that have been mixed with some salt and preserved in a concrete pool for more than 2 months. A solar drier, consisting of 6 m² of solar air collectors, a greenhouse-like drying chamber and three fans powered by a solar module of 20W_p, was developed and examined, and a comparative experiment between solar drying and natural sun drying was conducted from 26 April to 12 June, 2003. The experiment found that, even in cloudy days, the temperature of the drying air inside the chamber was much higher than that of the ambient air, and solar drying of salted greengages was very effective. Thus the drying period was shortened from 48 days in natural sun drying to about 15 days. It was also found that the solar drying could eliminate a process that takes 20 days to desalt salted greengages to obtain the final product as required in the natural sun drying method.     

Development of a new type of solar dryer: Its mathematical modelling and experimental evaluation

A solar dryer fitted with a novel design of absorber having inbuilt thermal storage capabilities was designed, fabricated, simulated and also tested at Rajiv Gandhi College of Engineering Research & Technology, Chandrapur (MS) India. Thermic oil was used as a storage material. The main objective of the study was to reduce the drying period and enhance the quality of dried product mainly chillies and fenugreek leaves. The products were laid in a single layer. The dimensions of the dryer were arrived at using the well-defined procedure available in literature. The mass of thermic oil needed in the absorber and mass of product to be dried in trays were optimized using simulation techniques. The maximum drying air temperature required for drying agricultural products was around 65°C. The ambient conditions at the location were 25–40°C, 16–43% RH and solar radiation 105–1024 W m⁻². Experimental studies based on temperature and humidity measurements were performed on the dryer. The research concluded that the desired drying air temperature was achieved and maintained for a longer period. The length of operation of the solar air heater and the efficiency of the dryer were increased, and better quality of agricultural products in terms of colour value were obtained compared with open sun drying. Copyright © 2007 John Wiley & Sons, Ltd.     

Technical feasibility assessment of a solar chimney for food drying

Solar dryers use free and renewable energy sources, reduce drying losses (as compared to sun drying) and show lower operational costs than the artificial drying, thus presenting an interesting alternative to conventional dryers. This work proposes to study the feasibility of a solar chimney to dry agricultural products. To assess the technical feasibility of this drying device, a prototype solar chimney, in which the air velocity, temperature and humidity parameters were monitored as a function of the solar incident radiation, was built. Drying tests of food, based on theoretical and experimental studies, assure the technical feasibility of solar chimneys used as solar dryers for agricultural products. The constructed chimney generates a hot airflow with a yearly average rise in temperature (compared to the ambient air temperature) of 13 ± 1 °C. In the prototype, the yearly average mass flow was found to be 1.40 ± 0.08 kg/s, which allowed a drying capacity of approximately 440 kg.     

Drying of hot chilli using solar tunnel drier

A mixed mode type forced convection solar tunnel drier was used to dry hot red and green chillies under the tropical weather conditions of Bangladesh. The drier consisted of transparent plastic covered flat-plate collector and a drying tunnel connected in series to supply hot air directly into the drying tunnel using two fans operated by a photovoltaic module. The drier had a loading capacity of 80 kg of fresh chillies. Moisture content of red chilli was reduced from 2.85 to 0.05 kg kg⁻¹ (db) in 20 h in solar tunnel drier and it took 32 h to reduce the moisture content to 0.09 and 0.40 kg kg⁻¹ (db) in improved and conventional sun drying methods, respectively. In case of green chilli, about 0.06 kg kg⁻¹ (db) moisture content was obtained from an initial moisture content of 7.6 kg kg⁻¹ (db) in 22 h in solar tunnel drier and 35 h to reach the moisture content to 0.10 and 0.70 kg kg⁻¹ (db) in improved and conventional sun drying methods, respectively. The use of a solar tunnel drier and blanching of sample led to a considerable reduction in drying time and dried products of better quality in terms of colour and pungency in comparison to products dried under the sun. The solar tunnel drier and blanching of chilli are recommended for drying of both red and green chillies.     

Induced flow for ventilation and cooling by a solar chimney

An experimental and numerical model of a solar chimney was proposed in order to predict its performance under varying geometrical features in Iraqi environmental conditions. Steady, two dimensional, turbulent flow was developed by natural convection inside an inclined solar chimney. This flow was investigated numerically at inclination angles 15° to 60°, solar heat flux 150–750 W/m² and chimney thickness (50, 100 and 150) mm. The experimental study was conducted using a single solar chimney installed on the roof of a single room with a volume of 12 m³. The chimney was 2 m long; 2 m wide has three gap thicknesses namely: 50, 100 and 150 mm. The performance of the solar chimney was evaluated by measuring the temperature of its glass cover, the absorbing wall and the temperature and velocity of induced air. The results of numerical model showed that; the optimum chimney inclination angle was 60° to obtain the maximum rate of ventilation. At this inclination angle, the rate of ventilation was about 20% higher than 45°. Highest rate of ventilation induced with the help of solar energy was found to be 30 air changes per hour in a room of 12 m³ volumes, at a solar radiation of 750 W/m², inclined surface angle of 60°, aspect ratio of 13.3 and chimney length of 2 m. The maximum air velocity was 0.8 m/s for a radiation intensity of 750 W/m² at an air gap of 50 mm thickness. No reverse air flow circulation was observed even at the largest gap of 150 mm. The induced air stream by solar chimney can be used for ventilation and cooling in a natural way (passive), without any mechanical assistance.     

Design of direct solar PV driven air conditioner

Solar air conditioning system directly driven by stand-alone solar PV is studied. The air conditioning system will suffer from loss of power if the solar PV power generation is not high enough. It requires a proper system design to match the power consumption of air conditioning system with a proper PV size. Six solar air conditioners with different sizes of PV panel and air conditioners were built and tested outdoors to experimentally investigate the running probabilities of air conditioning at various solar irradiations. It is shown that the instantaneous operation probability (OPB) and the runtime fraction (R_F) of the air conditioner are mainly affected by the design parameter r_pL (ratio of maximum PV power to load power). The measured OPB is found to be greater than 0.98 at instantaneous solar irradiation I_T > 600 W m⁻² if r_pL > 1.71. R_F approaches 1.0 (the air conditioner is run in 100% with solar power) at daily-total solar radiation higher than 13 MJ m⁻² day⁻¹, if r_pL > 3.     

Swedish solar heated residential area with seasonal storage in rock: Initial evaluation

A partly solar heated building area comprising 50 residential units has been built in Anneberg, Sweden. The system includes low-temperature space heating with seasonal ground storage of solar heat. Heating is supplied by 2400 m² solar collectors and individual electrical heaters for supplementary heating. The ground storage comprises about 60,000 m³ of crystalline rock with 100 boreholes drilled to 65 m depth and fitted with double U-pipes. The collectors will have favourable working conditions but the store is rather small, the estimated heat loss from the heat store is about 40% of stored solar heat and the average solar fraction is estimated to 70% after 3–5 years of operation. An initial evaluation after 2 years of operation shows that, although problems have occurred and several parts seem to work less efficient than expected, the overall system idea works as intended.     

Low pressure solar thermal converter

The current development of solar power converters with air as working fluid focuses mostly on concentrating collectors combined with hot-air engines, and on very low temperature solar tower concepts. Whilst concentrating collectors and Stirling engines need complex technology, solar tower converters have very low efficiencies and require large installations. Pressurized containers as energy converters offer the advantage of simplicity, but appear not to have been investigated in detail. In order to assess their performance potential, an idealised thermal pressure converter was analysed theoretically. Two improvements to increase the initially low efficiency derived from theory were found. Neglecting losses, maximum theoretical efficiencies ranged from 6.7% for a temperature difference of 60 K to 17.7% for a difference of 195 K. The low pressure solar thermal converter appears to offer development potential for low-tech solar energy conversion.