Thermal degradation of a phenolic resin,vegetable fibers,and derived composites

The thermal degradation behavior of resol, several vegetable fibers (two types of cotton fibers, sisal and sugar cane bagasse) and derived polymer composites have been investigated using thermogravimetric analysis (TGA). The initial thermal degradation temperature T_ONSET, the temperature at the maximum degradation rate TD_M, and the char left at 500°C corresponding to the crosslinked resol were higher than the values measured for the fibers and their composites. Thus, the addition of the fibers reduced the thermal resistance of the phenolic thermoset. The polymer and the fiber‐composites showed a complex degradation involving different thermal decomposition processes. For that reason, the DTG curves were deconvoluted and a phenomenological kinetic expression was found for each individual peak. The overall thermal decomposition curve was recalculated adding each degradation process weighted according to its contribution to the total weight loss. An increase in the activation energy corresponding to the cellulose degradation was observed in the composites, highlighting the protective action of the resin encapsulating the fibers. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Improvement of mechanical performance of epoxy resins filled with cobalt and chromium powders

Epoxy/ powder metal composites have interesting electrical properties, becoming conductors above the percolation threshold. To complete this study, mechanical investigations have been carried out to show the influence of the fillers on the mechanical performance of these composites. In this framework, different epoxy/metallic powders (Cobalt, Chromium) composites were prepared. Scanning Electron Microscopy showed that the dispersion of the metallic fillers in the matrix is almost homogeneous. The dynamic mechanical thermal analysis (DMTA) measurements showed the dependence of the viscoelastic parameters with the frequency, temperature, nature, and content of fillers. The main relaxations observed are the primary α relaxation (associated to the glass transition, T_g) and a secondary β relaxation. A second DMTA run on the same samples showed a slight increase of the T_g. It clearly showed that the used metallic fillers improve the mechanical properties of the obtained composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermal and biodegradation properties of poly(lactic acid)/fertilizer/oil palm fibers blends biocomposites

Poly(lactic acid) (PLA) and NPK fertilizer with empty fruit bunch (EFB) fibers were blends to produced bioplastic fertlizer (BpF) composites for slow release fertilizer. Thermal properties of BpF composites were investigated by thermogavimteric analysis (TGA), differential scanning calorimetry (DSC), and morphological and degradation properties were anlayzed by scanning electron microscopy (SEM), soil burial test, respectively. TGA themogram display that neat PLA, PLA/NPK, and BpF composites degradate at different temperatures. DSC curves of PLA and other composites exhibited same glass transition temperature (T_g) value indicating that both major blend components are miscible. The T_g, crystallization temperature (T_c), melting temperature (T_m) values also decreased with increased amount of fertilizer and fibers. The T_m of BpF composites did not change with an increase in fertilizer content because thermal stability of PLA and PLA/NPK composites was not affected. Soil burial and fungal degradation test of PLA, PLA/NPK, and BpF composites were also carried out. Soil burial studies indicated that BpF composites display better biodegradation as compared with neat NPK. Fungal degradation study indicated that fungi exposure times of BpF composites show higher value of degradation as compared with PLA/NPK. We attribute that developed BpF composites will help oil palm plantation industry to use it as slow release fertilizer. POLYM. COMPOS. 36:576–583, 2015. © 2014 Society of Plastics Engineers     

Mechanical,thermomechanical, and creep performance of CNT embedded epoxy at elevated temperatures: An emphasis on the role of carboxyl functionalization

In contrast to polymeric composites, the role of interface/interphase has been widely acknowledged to govern their overall properties and performance. Environmental temperature has substantial effects on the interfacial durability of polymer nanocomposites. In this regard, present investigation has been carried out to study the mechanical performance of pristine (UCNT) and carboxylic functionalized CNT (FCNT) embedded epoxy nanocomposites under different elevated temperatures. Higher flexural strength and modulus of FCNT‐EP nanocomposite were recorded over UCNT‐EP and neat epoxy at room temperature environment. Flexural testing at elevated temperatures revealed a higher rate of strength degradation in polymer nanocomposites over neat epoxy. Postfailure analysis of specimens has been conducted to understand the alteration in failure micro‐mechanisms upon UCNTs and FCNTs addition in epoxy. Variation in viscoelastic properties with temperature has been studied from dynamic mechanical thermal analysis and significant reduction in glass transition temperature (T_g) is observed for nanocomposites. In the studied temperature and stress combinations, FCNT‐EP nanocomposites exhibited better creep resistance over UCNT‐EP and neat epoxy. Room temperature strengthening, elevated temperature strength degradations, improved creep resistance and reduction in T_g in nanocomposites over neat polymer have been discussed in terms of dynamic nature and gradient structure of CNT/epoxy interphase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44851.     

Morphological,mechanical, and thermal characterization of biopolymer composites based on polylactide and nanographite platelets

This work focuses on development and optimization of polylactide (PLA) and nanographite platelets (NGP) based composites to display possible superior mechanical and improved thermal stability. Melt blending and dry mixing methods of fabrication were employed at temperature of 180°C. Different Loading fractions of NGP were incorporated into polymer matrix. Morphological evaluation techniques such as XRD and TEM were applied to determine the degree of dispersion of NGPs into PLA matrix. Mechanical properties were evaluated and correlated to structural morphologies of PLA/NGP composites. Thermal properties of composites were studied to examine possible changes in T_g, T_c, T_m, and percentage crystallinity of these composites. The effect of mixing was also explored through double extrusion of some samples. It was concluded that composites containing 3 wt% NGP showed optimum mechanical performance without any significant changes in the thermal characteristics. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Hydrogels based on N-isopropylacrylamide and methacrylic acid: thermal stability and glass transition behaviour

Summary The thermal stability and glass transition behaviour of crosslinked poly(N-isopropylacrylamide) [P(N-iPAAm)], poly(methacrylic acid) [P(MAA)], their random copolymers and sequential interpenetrating polymer networks (IPNs) have been investigated by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). P(MAA) shows a two-step process of degradation. P(N-iPAAm) shows an unique process of degradation at higher temperature. Copolymers having higher content in N-iPAAm units have a lower thermal stability than their component homopolymers and show an unique degradation process at high temperature. On the contrary, enriched MAA copolymers show better stability but they exhibit two degradation steps at the main degradation region. Sequential IPN samples exhibit a better stability than their component homopolymers and copolymers. The high temperature backbone degradation occurs in only one step, which indicates the formation of a true interpenetrating network. The T _g of the same series of materials has been also measured. A T _g vs composition plot of P(N-iPAAm-co-MAA) copolymers presents a S-shaped curve indicating that structural units interact among them through strong specific interactions. For interpenetrating polymer networks, it seems that only one T _g occurs indicating a good compatibility and interpenetration. Received: 1 December 2001 /Revised version: 12 February 2002/ Accepted: 12 February 2002     

Effects of Durian Seed Flour on Processing Torque,Tensile, Thermal and Biodegradation Properties of Polypropylene and High Density Polyethylene Composites

Composites containing various percentage of durian seed flour (DSF) in the polypropylene (PP) and high density polyethylene (HDPE) have been compounded using an internal mixer. The processing torque, tensile, thermal and biodegradation properties have been determined. The incorporation of DSF increases stabilization torque and had adversely affected the mechanical properties by reducing the tensile strength and elongation at break, while the elastic modulus is increased, as starch content increases. At similar filler content, DSF filled PP showed higher tensile strength and elastic modulus, while lower in elongation at break than DSF-filled HDPE. The scanning electron microscopy (SEM) of tensile fracture specimens revealed good adhesion and dispersion of the DSF granules in the polymer matrix. However, the SEM results showed agglomeration of the DSF at higher filler content in the polymer and hence revealed poor wetting between DSF granules and polymer. The TGA results showed that both of the composites systems with higher filler content have higher initial degradation temperatures, T₀, degradation temperatures, T_deg and total weight loss. A simple biodegradability test conducted on each composite system shows that composites are subjected to biodegradation, judging by the significant increase in carbonyl and hydroxyl index of the composites after the test.     

Synthesis and characterization of terpolymer of N‐cyclohexylmaleimide,methyl methacrylate,and acrylonitrile

Terpolymers of N‐cyclohexylmaleimide, methylmethacrylate, and acrylonitrile (AN) at different AN feed content were synthesized by suspension polymerization. The thermal properties of the terpolymers such as glass transition temperature (T_g) and Vicat softening temperature (T_Vicat) were determined by torsion braid analysis and Vicat softening temperature tester, respectively. The value of T_g and T_Vicat decreased with increasing AN feed content. Thermogravimetric analyses were carried out with the results that the incorporated AN units enhanced the thermal stability of the resulting polymers and a second degradation step appeared with the addition of AN. The mechanical properties (tensile strength and impact strength) of the terpolymers were also detected and the results show that the tensile strength and impact strength of terpolymers increase with increasing AN feed content. The rheological results illustrated that the terpolymers showed rheological behavior similar to that of pseudoplastic liquid. The apparent shear viscosity decreased with the increasing of AN feed content. The flow power index n increased with increasing AN feed content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 792–796, 2007     

Positive temperature coefficient to resistively characteristics of polystyrene/nickel powder/multiwall carbon nanotubes composites

Positive temperature coefficient to resistivity (PTCR) characteristics of polystyrene (PS)/Ni‐powder (40 wt%) composites in the presence of multiwall carbon nanotubes (MWCNTs) has been investigated with reference to PS/carbon black (CB) composites. The PS/CB (10 wt%) composites showed a sudden rise in resistivity (PTC trip) at ≈110°C, above the glass transition temperature (T_g) of PS (T_g ≈95°C). Interestingly, the PTC trip temperature of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites appeared at ≈90°C (below T_g of PS), indicating better dimensional stability of the composites at PTC trip temperature. The PTC trip temperature of the composites below the T_g of matrix polymer (PS) has been explained in terms of higher coefficient of thermal expansion (CTE) value of PS than Ni that led to a disruption in continuous network structure of Ni even below the T_g of PS. The dielectric study of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites indicated possible use of the PTC composites as dielectric material. Dynamic mechanical analysis (DMA) and thermogravimetric analysis studies revealed higher storage modulus and improved thermal stability of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites than the PS/CB (10 wt%) composites. POLYM. COMPOS., 33:1977–1986, 2012. © 2012 Society of Plastics Engineers     

Effects of alkali and alkali/silane treatments of corn fibers on mechanical and thermal properties of its composites with polylactic acid

Different chemically modified (including treatments with alkali alone and a combination of alkali and silane coupling agent) corn fibers (CFs) have been used as reinforcements in polylactic acid (PLA) matrix to improve the mechanical and thermal properties of the CF/PLA composites. A comparative study has been made to find out how the two treatments affect the mechanical and thermal properties such as tensile, flexural, and impact strengths and glass transition temperature (T_g), crystallinity, and heat deflection temperature (HDT) of the CF/PLA composites. Scanning electron microscopy analyses have been conducted to evaluate the fiber–matrix adhesion. It has been observed that the treatment with a combination of alkali and silane is more efficient in strengthening fiber–matrix bonding, and thus more significantly improving the tensile and flexural strengths, crystallinity, T_g, and HDT of the CF/PLA composites than the treatment with alkali alone. However, alkali treatment produces the optimal impact strength. Mechanisms have been proposed to interpret the observed changes in mechanical and thermal properties as a result of fiber treatments. It is inferred that the surface treatment of CFs with a combination of alkali and silane may also be applied in other CF–polymer composite systems. POLYM. COMPOS., 37:3499–3507, 2016. © 2015 Society of Plastics Engineers     

Polypropylene/natural rubber composites filled with recycled newspaper: Effect of chemical treatment using maleic anhydride‐grafted polypropylene and 3‐aminopropyltriethoxysilane

A study on effect of chemical treatment using maleic anhydride‐grafted polypropylene (MAPP) and 3‐aminopropyltiethoxysilane (3‐APE) was investigated. The performance of the MAPP and 3‐APE were investigated by means of torque development, mechanical properties, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy morphology, and water absorption. The results revealed that the use of MAPP or 3‐APE in the composites has increased the stabilization torque, tensile strength, Young's modulus, water absorption, and thermal stability of the PP/NR composites. The incorporation of MAPP in the composites shows higher stabilization torque, tensile strength, E_B, Young's modulus, and lower water uptake when compared with the use of 3‐APE in the PP/NR composites. TGA and DSC results indicated that primary and secondary peak of DTG curve, initial degradation temperature (T₀), degradation temperature (T_deg), melting temperature (T_m), heat of fusion of composites (ΔH_f(com)), crystallinity of composites (X_PP), and PP (X_PP) increased, while total weight loss and thermal degradation rate decreased for both treated composites. The MAPP‐treated RNP‐filled PP/NR composites were found to be more thermal resistance and more crystalline than 3‐APE‐treated filled PP/NR RNP composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of fiber orientation on viscoelastic properties of polymer matrix composites subjected to thermal cycles

Fibers in polymer composites can be designed in various orientations for their usage in service life. Various fiber orientated polymer composites, which are used in aeroplane and aerospace applications, are frequently subjected to thermal cycles because of the changes in body temperatures at a range of −60 to 150°C during flights. It is an important subject to investigate the visco‐elastic properties of the thermal cycled polymer composite materials which have various fiber orientations during service life. Continuous fiber reinforced composites with a various fiber orientations are subjected to 1,000 thermal cycles between the temperatures of 0 and 100°C. Dynamic mechanic thermal analysis (DMTA) experiments are carried out by TA Q800 type equipment. The changes in glass transition temperature (T_g), storage modulus (E′), loss modulus (E′′) and loss factor (tan δ) are inspected as a function of thermal cycles for different fiber orientations. It was observed that thermal and dynamic mechanical properties of the polymer composites were remarkably changed by thermal cycles. It was also determined that the composites with [45°/−45°]_s fiber orientation presented the lowest dynamic mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Effect of processing conditions on physical properties of 3‐aminophenoxyphthalonitrile/epoxy laminates

To develop high performances of polymer composite laminates, differential scanning calorimetry and dynamic rheological analysis studies were conducted to show curing behaviors of 3‐aminophenoxyphthalonitrile/epoxy resin (3‐APN/EP) matrix and define cure parameters of manufacturing processes. Glass fiber reinforced 3‐APN/EP (GF/3‐APN/EP) composite laminates were successfully prepared through different processing conditions with three parameters such as pressures, temperatures, and time. Based on flexure tests, dynamic mechanical analysis, thermal gravimetric analysis, and scanning electron microscope, the complementary catalytic effect of the three processing parameters is investigated by studying mechanical behavior, thermomechanical behavior, thermal behavior, and fracture morphology of GF/3‐APN/EP laminates. The 50/50 GF/3‐APN/EP laminates showed a significant improvement in flexural strength, glass transition temperature (T_g), and thermal stability with favorable processing parameters. It was also found that the T_g and thermal stability were significantly improved by the postheated treatment method. The effect of manufacturing process provides a new and simple route for the polymer–matrix composites application, which indicates that the composites can be manufactured at low temperatures. But, they can be used in a high temperature environment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39746.     

Thermal degradation of epoxy/silica composites monitored via dynamic mechanical thermal analysis

A dynamic mechanical thermal analyzer (DMTA) was used to monitor changes of dynamic mechanical properties during thermal degradation of two types of epoxy/silica composites, both of which are used as electrical insulation in power apparatus. It was found that the peak value of the dynamic loss factor (tan δ), glass transition temperature (T_g), and dynamic storage modulus (E′) above T_g changed considerably with increasing thermal degradation, while E′ at the glassy state only underwent a moderate change with increased thermal degradation. It is concluded that the DMTA technique is very sensitive to the structural changes in the investigated epoxy composites due to the thermal degradation. It is also confirmed by DMTA tests that further cross-linking and loss of dangling chains are occurring slowly during the stage prior to the onset of the severe degradation. © 1992 John Wiley & Sons, Inc.     

Preparation and properties of novel phosphorus‐containing binaphthyl epoxy polymer

Novel phosphorus‐containing binaphthyl epoxy DGEBN (diglycidyl ether of 2,2′‐hydroxy‐1,1′‐binaphthalene) with high thermal performance was obtained from the addition reaction of DGEBN and diethyl phosphite. The modified binaphthyl epoxy was characterized by Fourier transform infrared (FTIR) and nuclear magnetic resonance spectroscopy. The dynamic mechanical property of the cured epoxy polymer was investigated by dynamic mechanical thermal analysis. The result revealed that the cured polymer with lower phosphorus content displayed higher value of the storage modulus when the networks reached rubbery state (above the glass transition temperature T_g). The T_gs decreased slightly with increasing phosphorous content. The thermal degradation was studied with thermogravimetric analysis and the evolved gas was analyzed using thermogravimetric analysis/Fourier transform infrared technique. The influence of phosphorus content and the chemical structure on the degradation behavior was discussed. The P‐modified binaphthyl epoxy polymers exhibited higher thermal stability than the P‐modified diglycidyl ether of bisphenol A polymer. Flammability measurements were performed by the examination of limited oxygen index and UL‐94 test. Compared with unmodified DGEBN, P‐containing epoxy polymers displayed higher limited oxygen index values and exhibited better flame retardance. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Effect of the filler size and content on the thermomechanical properties of particulate aluminum nitride filled epoxy composites

Polymer matrix composites based on brominated epoxy as the matrix and aluminum nitride (AlN) particles as the filler were prepared. The influences of the size, content, and size distribution of AlN on the thermomechanical properties, including the glass‐transition temperature (T_g), coefficient of thermal expansion (CTE), dynamic storage modulus (E′), dynamic loss modulus (E″), and loss factor (tan δ), of the composites were investigated by thermomechanical analysis and dynamic mechanical analysis. There was a total change trend for T_g; that is, T_g of the composites containing nano‐aluminum nitride (nano‐AlN; 50 nm) was lower than that of the micro‐aluminum nitride (micro‐AlN; 2.3 μm) filled composites, especially at high nano‐AlN contents. The T_g depression of the composites containing nano‐AlN was related to the aggregation of nano‐AlN and voids in the composites. On the other hand, the crosslink density of the epoxy matrix decreased for nano‐AlN‐filled composites, which also resulted in a T_g depression. The results also show that E′ and E″ increased, whereas tan δ and CTE of the composites decreased, with increasing the AlN content or increasing nano‐AlN fraction at the same AlN content. These results indicate that increasing the interfacial areas between AlN and the epoxy matrix effectively enhanced the dynamic modulus and decreased CTE. In addition, at a fixed AlN content of 10 wt %, a low E′ of pre‐T_g (before T_g temperature) and high T_g were observed at the smaller weight ratio of nano‐AlN when combinations of nano‐AlN plus micro‐AlN were used as the filler. This may have been related to the best packing efficiency at that weight ratio when the bimodal filler was used. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The effect of preparation methods on the thermal properties of poly(acrylic acid) / alumina composites

Poly(acrylic acid) - alumina composites have been prepared by two different methods and thermally characterized. The glass transition temperatures (T_g) of the PAA/Al₂O₃ systems prepared by mixture and polymerization method were found to be 126°C and 130°C, respectively, irrespective of the alumina amounts involved in this work. The composites prepared by mixture and polymerization method have been investigated by using thermogravimetry (TGA) to follow the kinetics of anhyride formation and thermal degradation reactions. The activation energy of thermal anhydride formation and thermal degradation reaction was not found to change very much with the ratio of PAA/Al₂O₃ when the composites were prepared by simple mixing. For the composites prepared by the polymerization method, the activation energy of anhyride formation and thermal degradation reaction were observed to change with percentage conversion.     

Structure–property behavior of gamma‐irradiated poly(styrene) and poly(methyl methacrylate) miscible blends

Polymer blends based on various ratios of polystyrene (PS) and polymethyl methacrylate (PMMA) were exposed to different doses of gamma radiation up to 25 Mrad. The structure–property behavior of the polymer blends before and after they had been irradiated was investigated by DSC, TGA, and FTIR spectroscopy. The DSC scans of the glass transition temperature (T_g) of the different polymer blends showed that the T_g was greatly decreased by increasing the ratio of the PMMA component in the polymer blends. Moreover, the T_g of PS/PMMA blends was found to decrease with increasing irradiation dose. The depression in T_g was noticeable in the case of blends rich in PMMA component. The TGA thermograms showed that the thermal stability of the unirradiated polymer blends decreases with increasing the ratios of PMMA component. Also, it was found that the presence of PS polymer in the blends affords protection against gamma radiation degradation and improves their thermal stability. However, exposing the polymer blends to high doses of gamma radiation caused oxidative degradation to PMMA components and decreased the thermal stability. The investigation of the kinetic parameters of the thermal decomposition reaction confirm the results of thermal stability. The FTIR analysis of the gamma‐irradiated polymer blend films gives further support to the TGA data. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 509–520, 1999     

Structural,thermal, morphological and dynamic mechanical characteristics of waste‐reinforced polypropylene composites: A novel approach for recycling electronic waste

An in‐depth investigation has been carried toward utilizing polymer‐rich nonmetallic fraction of printed circuit boards (PCBs) as reinforcing fillers in polypropylene (PP) composites. The influence of waste additions (up to 25 wt %) on structural, thermal, morphological, and dynamic mechanical behavior of PP composites was investigated using a range of analytical techniques. The incorporation of PCB waste was found to affect the crystalline morphology resulting in the formation of smaller spherulites. The presence of glass fibers in PCB waste promoted the formation of β‐crystal enhancing the mechanical properties of composites. Thermal analysis showed a maximum increase of ～15 °C in the crystallization onset temperature (T_co) suggesting the nucleating effect of the filler, a feature also supported by structural investigations. Polarized microscopy revealed a reduction in the spherulite size after 5 wt % PCB waste loading owing to the presence of large number of nucleation sites. The incorporation of waste also increased the thermal stability of composites increasing the final degradation temperature by up to 14 °C. Dynamic mechanical properties of PP/PCB waste composites were determined in the temperature range ?20 to 155 °C; a significant increase in the storage modulus further confirmed the reinforcing effect of waste additives. This investigation has shown that the nonmetallic fraction of PCB waste could be used as a cost‐effective reinforcing filler for PP, providing an environmental friendly route to utilize electronic waste in value‐added products. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43389.     

Thermal,morphological, and mechanical characterization of novel carbon nanofiber‐filled bismaleimide composites

Novel carbon nanofiber (CNF) ‐filled bismalemide composites were fabricated by a thermokinetic mixing method. The thermal and mechanical properties of composites containing 1 wt % and 2 wt % CNFs were investigated. Thermogravimetric analysis demonstrated that minimal improvement in thermal stability of the nanocomposites was obtained by the addition of CNFs. Dynamic mechanical analysis showed an increase in storage modulus (E′) and glass transition temperature (T_g) upon incorporation of nanofibers. Limiting oxygen index (LOI) has also been found to increase with incorporation of CNFs. Morphological studies of fractured surfaces of the composites has been carried out by scanning electron microscopy to determine the effect of fiber content and dispersion on the failure mechanism. In general, good dispersion was observed, along with agglomeration at some points and some fiber matrix interfacial debonding. A decrease in mechanical strength has been observed and debonding was found as the main failure mechanism. Further research outlook is also presented. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010