ANALYSIS OF MECHANICS IN BALL SPINNING OF THIN-WALLED TUBE

Ball spinning is applied to manufacturing thin-walled tube with high precision and high mechanical properties. On the basis of plastic mechanics, by simplifying ball spinning of thin-walled tube as plane strain problem, slab method is used for the purpose of calculating the contact deformation pressure. The spinning force components, the torsional moment, the deformation power and the deformation work are calculated further as well. The influence of the two important process parameters such as the feed ratio and the ball diameter on the spinning force components is analyzed in order to further control the spinning force components by regulating the two process variables during the ball spinning process. The stress and strain state in deformable zone as well as mechanics boundary conditions in ball spinning are obtained. The effect of the three spinning force components on the formability of the spun part is analyzed and validated through the ball spinning experiments. The theoretical and experimental results show that the radial spinning component plays a significant role in ball spinning of thin-walled tube, and the mechanics situation in backward ball spinning contributes to enhancing the plasticity of the metal material, but that in forward ball spinning contributes to advancing the axial flow of the metal material.     

机械零件可靠性分析的参数灵敏度分析

对机械零件可靠性的参数灵敏度分析进行探讨，提出可靠性灵敏度设计的计算方法，研究正态分布设计参数的改变对工程机械零件可靠性的影响，为工程机械零件的可靠性设计提供理论依据。     

可重构车间管理系统的关键设计技术研究

介绍了一个基于组件的可重构车间管理系统,分别从建模方法、体系结构和组件设计等角度描述了系统的设计思想,并阐述了系统涉及的组件分类、组件粒度划分及XML的应用等关键设计技术。开发的可重构车间管理系统已经用于沈阳第一机床厂两个不同类型生产车间的管理,应用效果良好。     

机械系统的Bayes可靠性评估

讨论了机械系统的Ｂａｙｅｓ可靠性评估问题,当应力、强度均服从正态分布,且分布参数未知的情况下,首先分析了机械产品单元可靠性评估问题,讨论了给定验前分布情况下的单元可靠性Ｂａｙｅｓ精确下限,给出了无验前信息时的可靠性Ｂａｙｅｓ精确下限,鉴于精确限计算的复杂性,给出了应力－强度模型可靠性下限的近似计算方法,同时给出了可靠性的近似分布,然后把机械单元的可靠性信息折合到机械系统上,利用最大熵方法得到了系统可靠的验前分布,若没有做系统的可靠性试验,则根据此验前分布就可以对机械系统的可行性进行评估;若做了系统级可靠性试验,则利用Ｂａｙｅｓ公式求得系统可靠的验后分布,然后利用验后分布进行可靠评估,仿真实例说明机械系统Ｂａｙｅｓ可靠性评估的应用。     

欠秩空间并联机器人输入选取的理论与应用

提出一种基于螺旋系线性相关性和约束反螺旋概念的空间并联机器人输入原动件选取合理性的判别方法。这种方法的原理是首先求取机构的结构及刚化机构主动副映射到动平台的反螺旋系,然后判断刚化输入映射到动平台上的反螺旋系及其与结构约束反螺旋系的线性相关性,从而确定空间并联机器人输入选取的机构学合理性。以３－ＲＲＣ和４－ＴＲＴ两种新型并联机器人机构模型为例进行了验证。     

BISPECTRAL ANALYSIS OF THE CUTTING PROCESS

A higher order spectral analysis of the cutting process is presented with the purpose of indicating the chatter. First, the information contents of the cutting force components are compared using a bicoherence estimator. The analysis reveals that all three components are equally informative. Additionally, the magnitude bispectrum's and the bicoherence's estimator efficiency in identifying chatter is studied with respect to three different cutting regimes. In two of the regimes, which are denoted as strong and weak chatter, several interactions between spectral components in both the magnitude bispectra and bicoherence estimators are outstanding. This suggests the presence of quadratic-type non-linearities in the dynamics of chatter. In the third chatter-free regime of cutting, the magnitude bispectrum and bicoherence estimators reflect almost insignificant interactions between spectral components. It is shown that both magnitude bispectrum and bicoherence estimators identify this reduction in the quadratic-type non-linearities. However, using the magnitude bispectrum is numerically slightly more efficient when compared to the bicoherence estimator, since calculating the magnitude bispectrum is numerically less demanding. Since only short time series of data are available for on-line characterization, the amount of averaging is often insufficient when calculating estimators. This leads to unreliable values of the estimators. In the present work we try to overcome this problem by utilising a combination of a standard segment and additional inner triangle averaging. This approach decreases the sensitivity of the estimator values to the small changes of input parameters. The presented combination is then applied in the bicoherence analysis of the cutting process.     

汽轮机旋转部件振动可靠性设计的研究

本文介绍了汽轮机旋转部件的振动可靠性设计方法。该方法以机械概率设计法为基础,把汽轮机旋转部件的固有频率和激振力频率按照实际情况处理为随机变量,在设计阶段确定汽轮机旋转部件避开共振的可靠度。给出了汽轮机叶轮、叶片和转子振动可靠性设计方法以及某些部件振动可靠性设计的实例。     

薄壁零件铣削加工的振动模型

利用Kirchhoff薄板挠度弯曲的规律,分析薄壁结构零件的铣削过程中的振动模型,并结合铣削试验建立薄壁零件立铣加工的振动模型。根据实际加工条件,对振动模型进行数值模拟,分析、验证模型在实际切削加工时的准确性,试验测量结果和数值模拟结果误差很小,说明该假设完全可行,可以用于相关薄壁零件的分析和实际加工,为进一步研究薄壁零件加工振动规律奠定了必要的基础。     

纳米磁流体密封结构的设计和制造

论述了磁流体及其密封的原理和特点,介绍了密封结构的形式、密封元件的组成、密封结构设计的分类和步骤,研究了密封结构参数对密封能力的影响及各参数的选取原则,针对一具体情况,选择一源二极密封部件进行研究,具体设计并制作出一个30级密封结构元件,讨论了加工和安装过程中应注意的问题。     

柴油机表面噪声源识别的试验研究

以一车用4缸柴油机为研究对象,首先通过柴油机各噪声辐射部件的表面振动速度的平方对时间和在振动表面的平均值预测了各部件表面辐射噪声声功率,从而识别出了该发动机的主要表面噪声源。然后又通过声强测试技术对柴油机进行了表面噪声源识别。从识别出的发动机的主要噪声源表明:两种方法体现了很好的一致性。并在此基础上提出了柴油机噪声控制改进方向。     

REPAIRABLE SYSTEM AVAILABILITY MODEL WITH RESPECT TO LIFE DISTRIBUTION OF SPARE PARTS

The failed components of repairable systems are replaced with spare parts that may have different failure distributions from those of the components that have failed. The spare parts may be either the same as new, better than new, or worse than new. This is the reality in maintenance engineering. Repair with better spare parts is defined as ＂super repair＂. The failure distributions of the spare parts affect the availability of the components and their systems. A novel model is proposed to describe the availability of repairable systems across their operating time, at the level of their components, on the assumption that the failed components are immediately replaced. The model functions with arbitrary failure distributions of spare parts. It can be used to compute the availability of components and systems not only under perfect and imperfect repair but also under super repair.     

Stewart并联机构运动失控性研究

为了确定机构在分岔点附近的运动行为,利用同伦法和静态分岔条件,构造了一种能够获得Stewart机构全部构型分支曲线及其分岔点的算法。基于提出的构型分岔分析和最大失控域概念,研究了分岔点附近的机构失控自由度。结果表明,增大输入参数的控制精度可以有效地提高机构在奇异位置附近的运动可控性。     

直升机复合材料动部件可靠性分析

对直升机复合材料动部件的疲劳强度可靠性进行分析，先讨论直升要复合材料动部件的损伤及失效形式，并给出其失效树；然后，依失效树建立复合材料结构的安全寿命，安全寿命绫损伤容主可修复结构可靠性分析模型。     

单盘含裂纹转子系统的非线性响应分析与实验研究

建立含裂纹Jeffcott转子的动力学运动方程。针对裂纹深度对转子系统动态响应的影响及转子盘摆振响应的特点进行仿真计算和试验研究。数值仿真表明，对于较浅的裂纹，系统响应为周期性运动，在某些转速下会出现倍周期运动，同时还出现各种倍频分量。此时的摆振运动常包含激振频率的倍频成分。当裂纹较深时，盘的摆振运动与横向振动都会出现各种非协调响应。试验结果表明，当轴上存在裂纹时，盘的横向振动响应和摆振响应中都会出现高次谐波分量，这些分量虽然从频率成分上讲是相同的，但各分量的大小有明显差异。这些结论对于转子裂纹故障的监测与诊断具有新的意义。     

非接触式转子泵转子理论型线与实际型线设计

针对非接触式转子泵两叶或三叶转子,介绍了摆线转子型线的组成、主要参数和型线方程,提出了转子型线设计要求及优化设计方法,就摆线转子型线建立了以小型轻量为目标的型线优化设计模型和内泄模型,给出了依据转子泵内泄来确定转子实际型线的方法,为非接触式转子泵设计奠定了基础。给出了转子型线设计的实例。     

气动系统元件结构参数对系统结露的影响的研究

气动系统的结露严重影响系统的性能和寿命,正确判别和预防系统的结露是工程实际面临的难题。气动系统的结露和很多因素有关,至今为止没有完善的、简便的判别方法。对1000多种由不同容积的容器和管路组成的气动系统进行了试验研究,提出元件结构参数中影响气动系统结露的主要参数为容器容积V、放气管过流面积A和长度l。引进放气管量纲一的体积和容器出口处量纲一的有效过流面积,对试验结果进行研究的结果表明,放气管量纲一的体积可作为系统是否发生结露和发生何种结露的判据,十分简便易用。以量纲一的体积为横轴,外部结露系统、不结露系统和内部结露系统从左到右依次排列。外部结露区、不结露区和内部结露区的临界点数值与运行条件有关,而与气动元件结构参数无关。     

SPECTRAL ANALYSES OF NON-LINEAR INTERACTIONS

Signals pertaining to motions of a non-linear oscillator and a set of quadratically coupled oscillators are studied using higher-order spectral analyses. The analyses are used to understand the role of phase coupling in non-linear interactions between two or more Fourier components. For certain motions of weakly non-linear systems, analytical approximations are obtained for the relevant higher-order spectra and coherence functions. The analytical approximations are useful in understanding the dependence of bispectra on the non-linearities. Numerical studies are conducted to verify analytical predictions and to illustrate the usefulness of spectral analyses for different cases.     

THE AUTOCOHERENT SPECTRUM: A USEFUL SPECTRAL ESTIMATOR FOR VIBRATION ANALYSIS OF ROTATING MACHINERY ACCURATE ESTIMATION AND CANCELLATION OF PURE TONES

This paper describes a new spectral estimator based on the Fourier transform, the autocoherent spectrum (ACS), which enables the extraction of the pure sinusoidal components with a greater sensitivity and an improved frequency resolution. It's statistical properties are studied, and it is shown how to remove pure tones in a spectrum, while keeping it's broadband components. After detection of lines, their exact frequencies are computed by means of the autocoherent spectrum phase. Then, the amplitude and phase associated to each pure tone are determined from the Fourier transform of each sequence according to the exact frequency calculated and the weighing window used. The removal of the pure tones is then achieved by correcting the Fourier channels containing them, and also some neighbouring channels which are effected by the side-effects of the window used.     

低噪声双轴振动筛研制

分析了双轴振动筛的噪声源、噪声特点及其发声机理;设计了用于低噪声振动筛的低噪声材料和部件,因而研制成功了一种新型的ＺＳ２０６５ＤＺ型低噪声双轴振动筛     

INTEGRATED APPROACH TO GENERATION OF PRECEDENCE RELATIONS AND PRECEDENCE GRAPHS FOR ASSEMBLY SEQUENCE PLANNING

An integrated approach to generation of precedence relations and precedence graphs for assembly sequence planning is presented, which contains more assembly flexibility. The approach involves two stages. Based on the assembly model, the components in the assembly can be divided into partially constrained components and completely constrained components in the first stage, and then geometric precedence relation for every component is generated automatically. According to the result of the first stage, the second stage determines and constructs all precedence graphs. The algorithms of these two stages proposed are verified by two assembly examples.