Gravitational effects on evaporative convection at microscale

Thermocapillary convection induced by phase change (evaporation) has been investigated in confined environment. This paper introduces some insight into the physics of evaporatively-driven thermocapillary convection and emphasizes on the interaction between the observed convection and gravity. Non-equilibrium interfacial conditions lead to temperature/surface tension gradients which drive convective patterns. The latent heat of evaporation leads to an important cooling effect near the triple contact line. Evaporation of volatile liquids in capillary tubes is experimentally investigated to demonstrate the above effects. The size of the capillaries is found to be an important factor in the effect that gravity could have on thermocapillary convection. The oscillatory behaviour observed when buoyancy affects thermocapillary convection could be explained through the coupling between interfacial temperature and the flow within the liquid. The three dimensional nature of the flow structure is found to extend the effect of gravity to the horizontal section of the flow.     

Heat transfer and flow pattern during two-phase flow boiling of R-134a in horizontal smooth and microfin tubes

Flow pattern and heat transfer during evaporation in a 10.7 mm diameter smooth tube and a micro-fin tube are presented. The tubes were tested in the ranges of mass flux between 163 and 408 kg m⁻² s⁻¹, and heat flux between 2200 and 56 000 W m⁻². The evaporation temperature was 6 °C. Flow maps for both the tubes are plotted in the coordinates of mass flux and vapor quality. The relations of flow pattern and local heat transfer coefficient are discussed. The heat transfer coefficients for intermittent and annular flows in both the smooth tube and the micro-fin tube are shown to agree well with Gungor and Winterton's correlation with modified constants.     

Effect of tube diameter on boiling heat transfer and flow characteristic of refrigerant R32 in horizontal small-diameter tubes

This study investigated the effect of tube diameter on flow boiling characteristics of refrigerant R32 in horizontal small-diameter tubes with 1.0, 2.2, and 3.5 mm inner diameters. The boiling heat transfer coefficient and pressure drop were measured at 15 °C saturation temperature. The effects of mass velocity, heat flux, quality, and tube diameter were clarified. The flow pattern of R32 for adiabatic two-phase flow in a horizontal glass tube with an inner diameter of 3.5 mm at saturation temperature of 15 °C was investigated. Flow patterns such as plug, wavy, churn, and annular flows were observed. The heat transfer mechanisms of forced convection and nucleate boiling were similar to those in conventional-diameter tubes. In addition, evaporation heat transfer through a thin liquid film in the plug flow region for low quality, mass velocity, and heat flux was observed. The heat transfer coefficient increased with decreasing tube diameter under the same experimental condition. The fictional pressure drop increased with increasing mass velocity and quality and decreasing tube diameter. The experimental values of the heat transfer coefficient and frictional pressure drop were compared with the values calculated by the empirical correlations in the open literature.     

Experimental investigation on heat transfer characteristics of supercritical CO2 cooled in horizontal helically coiled tube

An experimental investigation on the heat transfer characteristics of supercritical CO₂ during gas cooling process in a helically coiled tube is conducted. The experimental data are obtained over a mass flux range of 79.6–238.7 kg m⁻² s⁻¹, an inlet pressure range of 7.5–9.0 MPa and a mean bulk temperature of 23.0–53.0 °C. The effects of mass flux, bulk temperature and pressure on the heat transfer coefficient for helically coiled tubes are investigated. A comparative analysis of the gravitational buoyancy and the heat transfer coefficient is carried out between helically coiled tubes and straight tubes. A new heat transfer correlation of the supercritical CO₂ in the horizontal helically coiled tube is proposed based on the experimental data. The maximum error between the predicted results of the new correlation and the experimental data is 20%.     

Experimental study on the evaporative heat transfer and pressure drop of CO2 flowing upward in vertical smooth and micro-fin tubes with the diameter of 5 mm

Because of the ozone layer depletion and global warming, new alternative refrigerants are being developed. In this study, evaporation heat transfer characteristic and pressure drop of carbon dioxide flowing upward in vertical smooth and micro-fin tubes were investigated by experiment with regard to evaporating temperature, mass flux and heat flux. The vertical smooth and micro-fin tubes with outer diameter (OD) of 5 mm and length of 1.44 m were selected as a test section to measure the evaporative heat transfer coefficient. The tests were conducted at mass fluxes from 212 to 530 kg/(m² s), saturation temperatures from −5 to 20 °C and heat fluxes from 15 to 45 kW/m², where the test section was heated by a direct heating method. The differences of heat transfer characteristics between the smooth and the micro-fin tubes were analyzed with respect to enhancement factor (EF) and penalty factor (PF). Average evaporation heat transfer coefficients for the micro-fin tube were approximately 111–207% higher than those for the smooth tube at the same test conditions, and PF was increased from 106 to 123%.     

液体CO2冷藏车制冷系统的毛细管长度与厢体冷负荷匹配的实验研究

分析了绿色制冷剂--液体CO2在毛细管中的流动特征,对液体CO2在外径为2.18mm、内径为1.20mm,在一定进、出口压力下,对不同长度、不同曲直程度的毛细管内的质量流量进行了实验研究.同时对制冷系统中使用了毛细管的冷藏车的保温性能进行了测试,从而获得了与冷藏车厢体冷负荷相匹配的最佳毛细管长度.     

Experimental studies on the evaporative heat transfer and pressure drop of CO2 in smooth and micro-fin tubes of the diameters of 5 and 9.52 mm

Carbon dioxide among natural refrigerants has gained a considerable attention as an alternative refrigerant due to its excellent thermophysical properties. In-tube evaporation heat transfer characteristics of carbon dioxide were experimentally investigated and analyzed as a function of evaporating temperature, mass flux, heat flux and tube geometry. Heat transfer coefficient data during evaporation process of carbon dioxide were measured for 5 m long smooth and micro-fin tubes with outer diameters of 5 and 9.52 mm. The tests were conducted at mass fluxes of from 212 to 656 kg m⁻² s⁻¹, saturation temperatures of from 0 to 20 °C and heat fluxes of from 6 to 20 kW m⁻². The difference of heat transfer characteristics between smooth and micro-fin tubes and the effect of mass flux, heat flux, and evaporation temperature on enhancement factor (EF) and penalty factor (PF) were presented. Average evaporation heat transfer coefficients for a micro-fin tube were approximately 150–200% for 9.52 mm OD tube and 170–210% for 5 mm OD tube higher than those for the smooth tube at the same test conditions. The effect of pressure drop expressed by measured penalty factor of 1.2–1.35 was smaller than that of heat transfer enhancement.     

Assessment on the use of common correlations to predict the mass-flow rate of carbon dioxide through capillary tubes in transcritical cycles

Capillary tubes are extensively used in small refrigeration and air-conditioning systems with synthetic refrigerants and hydrocarbons. For CO₂ transcritical applications, it has been shown that the capillary tube demonstrates an intrinsic capability of adjusting the upper pressure close to the optimal value in response to changes of gas-cooler heat sink temperature. The CO₂ flow rate through four capillary tubes of various lengths, diameters and materials was measured in a test rig. Each capillary tube was tested with inlet pressure varying from 7.5 MPa to 11 MPa and inlet temperature from 20 °C to 40 °C. Outlet pressure varied from 1.5 MPa to 3 MPa. The experimental results were validated against different numerical and approximate analytical solutions of the capillary tube equations. These models give good predictions only if the friction factor of the capillary tube is calculated accounting for its dependence on the tube roughness.     

Experimental investigation of forced flow boiling of nitrogen in a horizontal corrugated stainless steel tube

Experimental investigation is performed on the heat transfer characteristics of forced flow boiling of saturated liquid nitrogen (LN₂) in a horizontal corrugated stainless steel tube with a 17.6 mm maximum inner diameter. The local heat transfer coefficients (HTCs) are measured at two mass flow rates with a wide range of wall heat fluxes. The effects of the heat flux, mass flow flux and vapor quality on the two-phase heat transfer characteristics are discussed. The results reveal that the local HTCs increase with the heat flux and mass flow flux. The measured local HTCs present a strong dependence on the heat flux. The circumferential averages of the HTCs for the present corrugated tube are compared with the empirical correlations proposed for the smooth tubes, and the results show that the heat transfer is enhanced due to the area augmentation.     

Condensation heat transfer and pressure drop in flattened microfin tubes having different aspect ratios

In this study, condensation heat transfer coefficients and pressure drops of R-410A are obtained in flattened microfin tubes made from 7.0 mm O.D. round microfin tubes. The test range covers saturation temperature 45 °C, mass flux 100–400 kg m⁻² s⁻¹ and quality 0.2–0.8. Results show that the effect of aspect ratio on condensation heat transfer coefficient is dependent on the flow pattern. For annular flow, the heat transfer coefficient increases as aspect ratio increases. For stratified flow, however, the heat transfer coefficient decreases as aspect ratio increases. The pressure drop always increases as aspect ratio increases. Possible reasoning is provided based on the estimated flow pattern in flat microfin tubes. Comparison with existing round microfin tube correlations is made.     

Refrigerant charge, pressure drop, and condensation heat transfer in flattened tubes

Horizontal smooth and microfinned copper tubes with an approximate diameter of 9 mm were successively flattened in order to determine changes in flow field characteristics as a round tube is altered into a flattened tube profile. Refrigerants R134a and R410A were investigated over a mass flux range from 75 to 400 kg m⁻² s⁻¹ and a quality range from approximately 10–80%. For a given refrigerant mass flow rate, the results show that a significant reduction in refrigerant charge is possible. Pressure drop results show increases of pressure drop at a given mass flux and quality as a tube profile is flattened. Heat transfer results indicate enhancement of the condensation heat transfer coefficient as a tube is flattened. Flattened tubes with an 18° helix angle displayed the highest heat transfer coefficients. Smooth tubes and axial microfin tubes displayed similar levels of heat transfer enhancement. Heat transfer enhancement is dependent on the mass flux, quality and tube profile.     

Evaporation heat transfer characteristics of R-410A in 7 and 9.52 mm smooth/micro-fin tubes

In-tube evaporation heat transfer characteristics of R-410A were experimentally investigated and analyzed as a function of evaporating temperature, mass flux, heat flux, and tube geometry. Evaporation heat transfer coefficients and pressure drops were measured for 3.0 m long smooth and micro-fin tubes with outer diameters of 9.52 and 7.0 mm, respectively. The test matrix in the present study included measurements for evaporation over a refrigerant mass flux range of 70–211 kg/m²s, a heat flux range of 5–15 kW/m² and an evaporating temperature range of −15 to 5. The objective of this study is to evaluate the heat transfer enhancement of the micro-fin tube with R-410A as a function of mass flux, heat flux, evaporating temperature and tube diameter.     

Numerical Simulation of Thermocapillary Convection in a Shallow Rectangular Cavity Under the Action of Combining Horizontal Temperature Gradient with Vertical Heat Flux

In order to understand the influence of the vertical heat flux on thermocapillary convection, we conducted a series of unsteady two-dimensional numerical simulations of thermocapillary convection in a differently heated shallow rectangular cavity with vertical heat flux on the bottom by means of the finite volume method. The cavity was filled with the 1cSt silicone oil (Prandtl number Pr = 13.9) and aspect ratio is 30. It is found that a small vertical heat flux has slightly influence on the flow pattern of stable or unstable thermocapillary convection. However, the critical Marangoni number increases first, and then decreases with the increase of the heat flux. And the flow pattern of the oscillatory thermocapillary convection transits from a series of the rolls rotating clockwise and moving from the cold wall to the hot wall to the single roll near the hot wall and a series of rolls near the cold wall, further, two series of rolls moving from the hot wall and cold wall towards the hot spot with the maximum temperature. With the increase of the Marangoni number, the period and the wavelength of the oscillatory thermocapillary convection increase, but the wave speed decreases.     

A Study on the Flow Instability in Evaporator of Gravity Separate Type Heat Pipe

The flow characteristics and instability in the small inclination angle evaporator of Gravity Separate Type Heat Pipe (GSTHP) were studied. Flow patterns were investigated by a quartz glass tube with a Φ25 × 2 mm in evaporator of GSTHP. Two types of flow instabilities occurred, which are the flow pattern transition instability and density wave instability. The effects on the flow instability, such as inlet subcooling, heat flux, pressure, and outlet throttle resistance, were determined in the modeling experiment within the following parameter ranges: the inlet subcooling T _sub = 8～28°C, the heat flux q = 10～40 kW/m² and the throttle coefficient K _i = 0.5～0.75. The limits of the flow pattern transition instability and the density wave instability were obtained.     

An experimental study into the evaporation heat transfer and flow characteristics of R-134a refrigerant flowing through corrugated tubes

The effects of corrugation pitch on the evaporation of R-134a flowing inside horizontal corrugated tubes are investigated. The test section is a tube-in-tube heat exchanger with refrigerant flowing in the inner tube and hot water flowing in the annulus. Smooth and corrugated tubes having similar inside diameters are used as the inner tube. Three corrugated tubes having a corrugation depth fixed at 1.5 mm and corrugation pitches of 5.08, 6.35 and 8.46 mm are examined. The data obtained from smooth tube are plotted and compared with the flow pattern map established by Censi et al. (2003) and Zurcher et al. (2002). The effects of average vapour quality, equivalent Reynolds number and corrugation pitch are discussed. The maximum ratios of heat transfer enhancement factor to pressure drop penalty factor (Nu_c/Nu_s)/((ΔP/L)_c/(ΔP/L)_s) is approximately 1.2.     

制冷空调系统水平管降膜蒸发研究

在制冷剂面临严峻的环境保护控制要求的背景下,研究表明,降膜蒸发由于其较低的制冷剂充注量在制冷空调行业具有重大的应用潜力。本文主要从降膜蒸发管外液膜的流动模式和强化传热2个方面,对水平管降膜蒸发的国内外研究现状进行研究分析。分析表明,管外液膜存在滴状流、射（柱状）流和片状流等模式,而且强化传热须区分高低热流密度情况。为了进一步探究降膜蒸发的机制,从换热和可视化的角度开展强化管外降膜蒸发的特性实验研究。     

Experimental investigation of two phases evaporative heat transfer coefficient of carbon dioxide as a pure refrigerant and oil contaminated under forced flow conditions in small and large tube

The evaporative two-phase heat transfer coefficient of CO₂/oil contaminated as a refrigerant under forced flow conditions through a smooth horizontal tube was experimentally investigated. The experiments were carried out for two test sections of evaporators. The test sections were made of seamless precision steel tubes with a length of 1.12 m and two inner diameters of 4 and 10 mm to fulfill the influence of the evaporator geometry. Experimental parameters include mass fluxes varied from 90 to 750 (kg m⁻² s), heat flux ranged from 5 to 40 (kW m⁻²), evaporation temperatures changed from −10 to −35 °C, and the oil concentration is varied from 0.2 to 7 %. The results from the experiment are compared with those calculated from correlations reported in the literature. The results of this study are of technological importance for the efficient design of evaporators when systems are assigned to utilize CO₂ as a refrigerant.     

INTERACTION OF GRAVITY AND ELECTROSTATIC EFFECTS IN PIPE FLOW OF A GAS-PARTICLE SUSPENSION

ABSTRACT

The interaction of gravity and electrostatic effects in isothermal, fully developed, horizontal turbulent pipe flow of dilute suspensions has been examined. Experimental study has validated the fact that, in the presence of gravity, increased space charge associated with increased local concentration due to gravity accentuates the asymmetry in mass flux and particles density distributions in the vertical plane passing through the pipe centerline. The space charge effect on the particle mass flux distribution near the pipe bottom is enhanced by increased particle density. Measurements were made with air suspensions of monodispensed particles of alumina and latex with non-uniform particle charge in pipes of 51 mm and 127 mm diameters.     

Thermocapillary Convection and Buoyant-Thermocapillary Convection in the Annular Pools of Silicon Melt and Silicone Oil

The thermocapillary convection and buoyant-thermocapillary convection in the annular pool of silicon melt (Pr=0.011) and silicone oil (Pr=6.7) with depth d=10 mm differentially heated at the outer wall and cooled at the inner wall are investigated by 2-D numerical simulation. The numerical results exhibit that the thermocapillary flow is enhanced by buoyancy force for silicon melt while it is weakened for silicone oil. Linear stability analysis indicates that the buoyancy force destabilizes the thermocapillary convection, which is different from that for silicone oil. The detailed reason of different influence of buoyancy force on the thermocapillary flow with different Pr numbers is explained according to present numerical results.     

降膜式蒸发器用高效传热管换热性能试验研究

通过试验对降膜式蒸发器用高效传热管的换热性能进行研究,并将其与之相对应的池沸腾换热性能进行比较.由比较数据可知:样管池沸腾换热性能均随热流密度的增大而增强,降膜蒸发性能在一定热流密度下随喷淋流量的增大而增强;在恒定热流密度和恒定喷淋流量下,光管降膜燕发性能低于池沸腾性能,强化管降膜蒸发性能高于池沸腾性能;池沸腾性能高的强化管降膜蒸发性能也强.