Octadecyl acrylate - Methyl methacrylate block and gradient copolymers from ATRP: Comb-like stabilizers for the preparation of micro- and nano-particles of poly(methyl methacrylate) and poly(acrylonitrile) by non-aqueous dispersion polymerization

Three random and three block copolymers of methyl methacrylate (MMA) and octadecyl acrylate (ODA) were synthesized by atom transfer radical polymerization. These copolymers were assessed for their application as stabilizers in the one-step non-aqueous dispersion (NAD) polymerization of MMA and of acrylonitrile (AN) in a non-polar solvent mixture of hexane and dodecane. In all cases stable spherical micro-particle colloidal dispersions were formed with particle diameters in the range of 62-2725 nm for PMMA. Uniform monodisperse PMMA particles with standard deviations in size distributions of less than 5% were obtained in two cases demonstrating the utility of ODA:MMA copolymers as replacement preformed stabilizers in the one-step synthesis of MMA micro-spheres. Overall the block copolymer PMMA₆₄-block-PODA₃₆ gave greater control over size when varying the solvent:monomer ration than a related gradient PMMA-PODA copolymer. These copolymers were further used as stabilizers in the one-step NAD polymerization of MMA with ethylene glycol dimethacrylate (EGDMA) under similar conditions allowing for the preparation of monodisperse cross-linked PMMA particles with diameters ranging from 110 to 1700 nm. The general utility of the copolymers as stabilizers was demonstrated by the NAD polymerization of acrylonitrile (AN) in non-polar solvent mixture of hexane and dodecane giving ‘crumpled’ latex dispersions with particle diameters in the range 85-483 nm.     

One-step synthesis of poly(2-oxazoline)-based amphiphilic block copolymers using a dual initiator for RAFT polymerization and CROP

A range of poly(2-oxazoline) (POx)-based amphiphilic block copolymers were synthesized using 4-cyano-4-(dodecylthiocarbonothioylthio)pentyl-4-methylbenzenesulfonate (CDPS) as a dual initiator for reversible addition-fragmentation chain transfer (RAFT) polymerization and cationic ring-opening polymerization (CROP) in a one-step procedure. Methyl (meth)acrylate, butyl (meth)acrylate, tert-butyl (meth)acrylate, and N-isopropylacrylamide were polymerized for the hydrophobic block, and 2-methyl-2-oxazoline and 2-ethyl-2-oxazoline were used as the hydrophilic block. RAFT polymerization and CROP proceeded independently in a controlled manner and resulted in amphiphilic block copolymers with a narrow molecular weight distribution. CDPS was found to be a useful dual initiator for the one-step synthesis of POx-based amphiphilic block copolymers via a combination of RAFT polymerization and CROP.     

One-pot synthesis of octablock copolymers of high-molecular weight via RAFT emulsion polymerization

Multiblock copolymers (mBCPs) could offer new opportunities to design new nanomaterials with multifunctions or enhanced properties in a cost-effective way. However, it is still very challenging to obtain high degree of polymerization in each block of mBCPs with large block number using one-pot synthesis via controlled radical polymerizations. This is due to the accumulation of the dead chains throughout the many step polymerization. In this work, we developed a new highly efficient strategy for preparing mBCPs with large block number using one-pot reversible addition–fragmentation chain transfer (RAFT) emulsion polymerization, where every polymer block was formed by sequential addition of monomers. We achieved high block degree of polymerizations (~100 per block) for a model system of “octablock” polystyrene (PS) in just 2 hr per block. Experimentally measured molecular weights are in excellent agreement with theoretical predictions. The dead chains generated through the polymerization are negligible due to the low initiator concentration. Yet the polymerization rates are still very fast due to the heterogeneous advantages of emulsion polymerization. We have also applied this strategy to a series of mBCPs from diblock (PS₁₇₆-PnBA₂₈₆)₁ to octablock (PS₁₇₆-PnBA₂₈₆)₄ (PnBA for poly(n-butyl acrylate)). The high degree of polymerization in our mBCPs ensures microphase separation even though PS/PnBA system is known for small χ values. We have also found that the tensile properties of our mBCPs increase significantly with increased number of blocks. Our work reveals that the number of blocks is an important molecular variable for tuning the mechanical properties of block copolymers.     

Internal plasticization of poly(vinyl chloride) by grafting acrylate copolymers via copper-mediated atom transfer radical polymerization

Internal plasticization of poly(vinyl chloride) (PVC) was achieved in one-step using copper-mediated atom transfer radical polymerization to graft different ratios of random n-butyl acrylate and 2–2-(2-ethoxyethoxy)ethyl acrylate copolymers from defect sites on the PVC chain. Five graft polymers were made with different ratios of poly(butyl acrylate) (PBA) and poly(2–2-(2-ethoxyethoxy)ethyl acrylate) (P2EEA); the glass transition temperatures (T_g) of functionalized PVC polymers range from − 25 to − 50°C. Single T_g values were observed for all polymers, indicating good compatibility between PVC and grafted chains, with no evidence of microphase separation. Plasticization efficiency is higher for polyether P2EEA moieties compared with PBA components. The resultant PVC graft copolymers are thermally more stable compared to unmodified PVC. Increasing the reaction scale from 2 to 14 g produces consistent and reproducible results, suggesting this method could be applicable on an industrial scale.     

One-Pot Synthesis of Poly(linoleic acid)-g-Poly(styrene)-g-Poly(ε-caprolactone) Graft Copolymers

One-pot synthesis of graft copolymers by ring-opening polymerization and free radical polymerization using polymeric linoleic acid peroxide (PLina) is reported. Graft copolymers having structures of poly(linoleic acid)-g-polystyrene-g-poly(ε-caprolactone) were synthesized from PLina, possessing peroxide groups on the main chain by the combination of free radical polymerization of styrene and ring-opening polymerization of ε-caprolactone in one-step. Principal parameters, such as monomer concentration, initiator concentration, and polymerization time, which effect the one-pot polymerization reactions were evaluated. The obtained graft copolymers were characterized by ¹H-NMR and DOSY-NMR spectroscopy, gel permeation chromatography, thermal gravimetric analysis and differential scanning calorimetry techniques.     

Heterografted PEO-PnBA brush copolymers

A series of P[(HEMA-TMS)-co-PEOMA] graft copolymers with different amounts of incorporated macromonomer grafts were prepared by copolymerization of a PEO macromonomer (PEOMA, MW_av=1100 g/mol, DP_PEO=23) with 2-(trimethylsilyloxy)ethyl methacrylate (HEMA-TMS) using various initial ratios of the comonomers via atom transfer radical polymerization. After transformation of the HEMA-TMS units to 2-(2-bromopropionyloxy)ethyl methacrylate (BPEM), the resulting P(BPEM-co-PEOMA) copolymers were used as macroinitiators for the controlled polymerization of nBA in a ‘grafting from’ reaction. The resulting densely heterografted brush copolymers with a uniform length of PEO grafts (DP_PEO=23) and a range of lengths for the PnBA side chains (DP_PnBA=15-60) depending solely on the reaction time. Analysis of the bulk properties showed that the specific architecture of the copolymers suppresses crystallization of the PEO, and consequently leads to amorphous, homogeneous materials.     

A new macroinitiator for the synthesis of triblock copolymers PA12‐b‐PDMS‐b‐PA12

A new PDMS macroinitiator is proposed for the anionic ring‐opening polymerization of lactams. This α,ω‐dicarbamoyloxy caprolactam PDMS macroinitiator was readily obtained in quantitative yield, by an original synthesis scheme in two steps, which involved the scarcely reported reaction of isocyanates with silanol groups. It was then shown that this bifunctional macroinitiator enabled to synthesize triblock copolymers PA12‐b‐PDMS‐b‐PA12 by polymerization of lauryl lactam (LL) at high temperature (200°C) in inert atmosphere under conditions compatible with reactive extrusion processes. Another related high molar weight α,ω‐diacyllactam PDMS macroinitiator was also successfully used in the polymerization of LL under the same conditions, therefore overcoming the limitations formerly reported for this type of macroinitiators during the polymerization ε‐caprolactam (ε‐CL) at a much lower temperature (80°C). Triblock copolymers with a wide range of PA12 /molar weights (M_n: ～ 10,800–250,000 Da) were eventually obtained by using both types of macroinitiators. DMTA and DSC analyses showed that their thermal properties were strongly dependent upon their respective contents in soft and hard blocks. Such triblock copolymers already appear very promising for the highly effective in situ compatibilization of PA12/PDMS blends as shown by recent complementary results obtained in our laboratory. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 2818–2831, 2006     

Synthesis of block copolymers by combination of ATRP and photoiniferter processes

BACKGROUND: Block copolymers of monomers polymerizing by different mechanisms can be prepared by the transformation approach. A wide range of combinations of different polymerization modes has been reported in the literature. In this work, the transformation approach was further extended to the preparation of block copolymers by combining atom transfer radical polymerization (ATRP) and photoiniferter processes. RESULTS: Photoactive morpholine‐4‐dithiocarbamate‐terminated polystyrene (MDC‐PS‐MDC) was prepared by the reaction of dibrominated polystyrene, obtained by ATRP, with morpholine‐4‐dithiocarbamate sodium salt in dimethylformamide. The structure of MDC‐PS‐MDC was confirmed by ¹H NMR and UV‐visible spectral analysis. The ability of MDC‐PS‐MDC to act as a photoiniferter for the block copolymerization of methyl acrylate was examined. The polymerization shows a ‘living’ character at up to 25% conversion and produces well‐defined polymers with molecular weights close to those predicted from theory and relatively narrow polydispersities (M_w/M_n ≈ 1.40). CONCLUSION: It is demonstrated that the end groups of polymers obtained by ATRP can be converted into morpholino‐4‐dithiocarbamate groups which act as photoiniferters. In this way, the desired mechanistic transformation between two controlled free radical polymerization methods can be achieved. Copyright © 2008 Society of Chemical Industry     

Linear amphiphilic diblock copolymers of lactide and 2-dimethylaminoethyl methacrylate using bifunctional-initiator and one-pot approaches

Linear amphiphilic diblock copolymers of polylactide (PLA) and poly(2-dimethylaminoethyl methacrylate) (PDMAEMA) were synthesized by atom transfer radical polymerization (ATRP) of DMAEMA followed by ring-opening polymerization (ROP) of LLA using the bifunctional initiator, 2′-hydroxyethyl 2-bromoisobutyrate. NMR showed that the resulting PLA block was racemic and a quaternization/precipitation technique showed that there were significant amounts of racemic PLA homopolymer. In addition, simultaneous ATRP of DMAEMA and ROP of l-lactide by tin octoate were conducted at varied temperatures, indicating 90 °C as a suitable compromise temperature; this one-pot process also led to racemization and P(L)LA homopolymer. The racemization was attributed to reversible deprotonation of LLA by the N(CH₃)₂ moiety of (P)DMAEMA and the PLA homopolymer impurity was related to in situ formation of lactoyl lactate (LA–LA) due to nucleophilic ring opening of lactide by the amino moieties of (P)DMAEMA. The methods presented can be useful for the preparation of PDMAEMA–b–PLA/PLA composites in a two-step process or in a single step, one-pot process.     

Architecture of rod–brush block copolymers synthesized by a combination of coordination polymerization and atom transfer radical polymerization

A combination of coordination polymerization and atom transfer radical polymerization (ATRP) was applied to a novel synthesis of rod–brush block copolymers. The procedure included the following steps: (1) the monoesterification reaction of ethylene glycol with 2-bromoisobutyryl bromide (BIBB) yielded the bifunctional initiator monobromobutyryloxy ethylene glycol and (2) a trichlorocyclopentadienyl titanium (CpTiCl₃; bifunctional initiator) catalyst was prepared from a mixture of CpTiCl₃ and bifunctional initiator. The coordination polymerization of n-butyl isocyanate initiated by such a catalyst provided a well-defined macroinitiator, poly(n-butyl isocyanate)–bromine (PBIC–Br). (3) The ATRP method of 2-hydroxyethyl methacrylate initiated by PBIC–Br provided rod [poly(n-butyl isocyanate) (PBIC)]–coil [poly(2-hydroxyethyl methacrylate) (PHEMA)] block copolymers with a CuCl/CuCl₂/2,2′-bipyridyl catalyst. (4) The esterfication of PBIC-block-PHEMA with BIBB yielded a block-type macroinitiator, and (5) ATRP of methyl methacrylate with a block-type macroinitiator provided rod–brush block copolymers. We found from the solution properties that such rod–brush block copolymers formed nanostructured macromolecules in solution. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of poly(styrene‐co‐isobornyl methacrylate) beads having controlled glass transition temperature by suspension polymerization

The styrene (St) and isobornyl methacrylate (IBMA) random copolymer beads with controlled glass transition temperature (T_g), in the range of 105–158°C, were successfully prepared by suspension polymerization. The influence of the ratios of IBMA in monomer feeds on the copolymerization yields, the molecular weights and molecular weight distributions of the produced copolymers, the copolymer compositions and the T_gs of these copolymers was investigated systematically. The monomer reactivity ratios were r₁ (St) = 0.57 and r₂ (IBMA) = 0.20 with benzyl peroxide as initiator at 90°C, respectively. As the mass fraction of IBMA in monomer feeds was about 40 wt %, it was observed that the monomer conversion could be up to 90 wt %. The fractions of IBMA unit in copolymers were in the range of 35–40 wt % and T_gs of the corresponding copolymers were in the range of 119.6–128°C while the monomer conversion increased from 0 to greater than 90 wt %. In addition, the effects of other factors, such as the dispersants, polymerization time and the initiator concentration on the copolymerization were also discussed. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Differences in enthalpy recovery of gradient and random copolymers of similar overall composition: styrene/4-methylstyrene copolymers made by nitroxide-mediated controlled radical polymerization

Styrene/4-methylstyrene (S/MS) random and gradient copolymers were synthesized by nitroxide-mediated controlled radical polymerization (NM-CRP) and compared to random copolymers made by conventional free radical polymerization (ConvFRP). The gradient copolymers have molecular weight (MW) values approaching 85,000 g/mol, making these some of the higher MW gradient copolymers reported to date. Due to the proximity of the glass transition temperatures (T_g) of polystyrene (PS) and poly(4-methylstyrene) (PMS), there is no significant difference in T_g between the gradient and random copolymers, with both copolymer types yielding single T_gs that typically increase slightly with increasing MS content. While enthalpy relaxation studies demonstrate similarity in random copolymers made by NM-CRP and ConvFRP, they reveal significant differences between random and gradient copolymers. Gradient copolymers exhibit broad enthalpy recovery peaks, whereas random copolymers exhibit narrower enthalpy recovery peaks. The maxima in the enthalpy recovery peaks are at substantially lower temperature, as much as 17 °C, in the gradient copolymers as compared to random copolymers of equal overall composition. While random and gradient copolymers of a given overall composition exhibit similar enthalpy recovery values at a common physical aging time and quench depth relative to T_g, the major differences in the enthalpy recovery peaks indicate that differences in sequence distribution along the chain length can lead to unusual behavior in gradient copolymers relative to random copolymers.     

Novel poly(methyl methacrylate)‐block‐polyurethane‐block‐poly(methyl methacrylate) tri‐block copolymers through atom transfer radical polymerization

Poly(methyl methacrylate)‐block‐polyurethane‐block‐poly(methyl methacrylate) tri‐block copolymers have been synthesized successfully through atom transfer radical polymerization of methyl methacrylate using telechelic bromo‐terminated polyurethane/CuBr/N,N,N,N″,N″‐pentamethyldiethylenetriamine initiating system. As the time increases, the number‐average molecular weight increases linearly from 6400 to 37,000. This shows that the poly methyl methacrylate blocks were attached to polyurethane block. As the polymerization time increases, both conversion and molecular weight increased and the molecular weight increases linearly with increasing conversion. These results indicate that the formation of the tri‐block copolymers was through atom transfer radical polymerization mechanism. Proton nuclear magnetic resonance spectral results of the triblock copolymers show that the molar ratio between polyurethane and poly (methyl methacrylate) blocks is in the range of 1 : 16.3 to 1 : 449.4. Differential scanning calorimetry results show T_g of the soft segment at ?35°C and T_g of the hard segment at 75°C. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis of hyperbranched polymers via a facile self-condensing vinyl polymerization system - Glycidyl methacrylate/Cp2TiCl2/Zn

A facile self-condensing vinyl polymerization (SCVP) system, the combination of glycidyl methacrylate, Cp₂TiCl₂ and Zn, has been firstly used to prepare novel hyperbranched polymers, consisting of vinyl polymers as the backbone, and cyclic ester polymers (poly(?-caprolactone) or poly(l-lactide)) as the side chains. The polymerizations are initiated by the epoxide radical ring-opening catalyzed by Cp₂Ti(III)Cl which is generated in situ via the reaction of Cp₂TiCl₂ with Zn. The key to success is that the polymerizations can proceed concurrently via two dissimilar chemistries possessing the opposite active initiating species, including ring-opening polymerization (ROP) and controlled/living radical polymerization (CRP). We have demonstrated that this facile one-step polymerization technique can be applied successfully to prepare highly branched polymers with a multiplicity of end reactive functionalities including Ti alkoxide, hydroxyl and vinyl functional groups.     

Synthesis and characterization of hyperbranched polymers via Cp2TiCl-catalyzed self-condensing vinyl polymerization using glycidyl methacrylate as inimer

Hyperbranched polymers were produced using glycidyl methacrylate (GMA)/Cp₂TiCl₂/Zn as self-condensing vinyl polymerization (SCVP) system. The polymerization is firstly initiated by the epoxide radical ring opening catalyzed by Cp₂Ti(III)Cl generated in situ via the reaction of Cp₂TiCl₂ with Zn. By optimizing the molar ratio of the SCVP inimer (GMA) to the mediator (Cp₂Ti(III)Cl), the active propagation chains are reversibly transformed to the dormant species and the cross-linking does not occur until a higher level of monomer conversion (ca. 80%). We detail this facile one-step polymerization technique to prepare highly branched polymers with a multiplicity of particular end reactive functionalities including Ti alkoxide, hydroxyl and vinyl functional groups, which differs from most previously reported SCVP systems.     

Synthesis and characterization of poly(n‐butyl methacrylate)‐b‐polystyrene diblock copolymers by atom transfer radical emulsion polymerization

Poly(n‐butyl methacrylate) (PBMA)‐b‐polystyrene (PSt) diblock copolymers were synthesized by emulsion atom transfer radical polymerization (ATRP). PBMA macroinitiators that contained alkyl bromide end groups were obtained by the emulsion ATRP of n‐butyl methacrylate with BrCH₃CHCOOC₂H₅ as the initiator; these were used to initiate the ATRP of styrene (St). The latter procedure was carried out at 85°C with CuCl/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine as the catalyst and polyoxyethylene(23) lauryl ether as the surfactant. With this technique, PBMA‐b‐PSt diblock copolymers were synthesized. The polymerization was nearly controlled; the ATRP of St from the macroinitiators showed linear increases in number‐average molecular weight with conversion. The block copolymers were characterized with IR spectroscopy, ¹H‐NMR, and differential scanning calorimetry. The effects of the molecular weight of the macroinitiators, macroinitiator concentration, catalyst concentration, surfactant concentration, and temperature on the polymerization were also investigated. Thermodynamic data and activation parameters for the ATRP are also reported. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2123–2129, 2005     

Polyethylene‐block‐poly(ε‐caprolactone) diblock copolymers: synthesis and compatibility

A strategy is introduced for the synthesis of polyethylene‐block‐poly(ε‐caprolactone) block copolymers by a combination of coordination polymerization and ring‐opening polymerization. First, end‐hydroxylated polyethylene (PE‐OH) was prepared with a one‐step process through ethylene/3‐buten‐1‐ol copolymerization catalyzed by a vanadium(III) complex bearing a bidentate [N,O] ligand ([PhN?C(CH₃)CHC(Ph)O]VCl₂(THF)₂). The PE‐OH was then used as macroinitiator for ring‐opening polymerization of ε‐caprolactone, leading to the desired nonpolar/polar diblock copolymers. The block structure was confirmed by spectral analysis using ¹H NMR, gel permeation chromatography and differential scanning calorimetry. The unusual topologies of the model copolymers will establish a fundamental understanding for structure–property correlations, e.g. compatibilization, of polymer blends and surface and interface modification of other polymers. © 2014 Society of Chemical Industry     

Atom transfer radical polymerization of methyl methacrylate initiated with a macroinitiator of poly(vinyl acetate)

Well‐defined poly(vinyl acetate‐b‐methyl methacrylate) block copolymers were successfully synthesized by the atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) in p‐xylene with CuBr as a catalyst, 2,2′‐bipyridine as a ligand, and trichloromethyl‐end‐grouped poly(vinyl acetate) (PVAc–CCl₃) as a macroinitiator that was prepared via the telomerization of vinyl acetate with chloroform as a telogen. The block copolymers were characterized with gel permeation chromatography, Fourier transform infrared, and ¹H‐NMR. The effects of the solvent and temperature on ATRP of MMA were studied. The control over a large range of molecular weights was investigated with a high [MMA]/[PVAc–CCl₃] ratio for potential industry applications. In addition, the mechanism of the polymerization was discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1089–1094, 2006     

Characterization of aqueous micellar solutions of amphiphilic block copolymers of poly(acrylic acid) and polystyrene prepared via ATRP. Toward the control of the number of particles in emulsion polymerization

A series of diblock, triblock and star-block copolymers composed of polystyrene and poly(acrylic acid) were synthesized by ATRP. The structure of the copolymers, the size of the blocks and the composition were varied, keeping however a short polystyrene block and a poly(acrylic acid) content larger than 60 mol% to allow solubility in alkaline water. Their micellization was studied by static and dynamic light scattering and the influence of their structural characteristics on the aggregation number, N_agg, was examined at low salt concentration and alkaline pH. It was shown that micelles were in thermodynamic equilibrium and that N_agg followed the power law N_agg∼N_A^−0.9N_S² (with N_A, the total number of acrylic acid units in the copolymer and N_S, the total number of styrene units), that is characteristic of amphiphile micelles formed from strongly segregated block copolymers. Moreover, N_agg was independent of salt concentration in the investigated range. The same copolymers were previously used as stabilizers in emulsion polymerization [Macromolecules 34 (2001) 4439]. The final latex particle concentration, N_p, was compared with N_m, the initial micelle concentration. This enabled us to conclude that among the block copolymers studied, those with high acid content behaved like low molar mass surfactants. In contrast, those with low acid content formed stable micelles that could be directly nucleated to create latex particles, allowing a good control over N_p.     

New syntheses of graft copolymers using the DPE-technique: ATRP graft copolymerization

Summary A new one-step synthesis of a set of macroinitiators for atom transfer radical polymerization (ATRP) via controlled radical polymerization is presented. The macroinitiators consist of methacrylate and p-chloromethylstyrene (CMS) and were synthesized by controlled radical polymerization in the presence of l,l-diphenylethylene (DPE) using azobisisobutyronitrile (AIBN) as initiator. The resulting macroinitiators were used for the ATRP of different methacrylates yielding graft copolymers which were characterized by SEC and NMR. Received: 25 July 2002/Revised version: 28 October 2002/ Accepted: 28 October 2002 Correspondence to Oskar Nuyken