Synthesis and characterization of a functional polyhedral oligomeric silsesquioxane and its flame retardancy in epoxy resin

A functional polyhedral oligomeric silsesquioxane (NPOSS) with two epoxy ring groups was synthesized via the reaction between trisilanolisobutyl-POSS and triglycidyl isocyanurate, and then a halogen-free epoxy composite containing silicon/nitrogen was prepared. The results of microscale combustion calorimeter indicate that the presence of NPOSS (10% weight ratio) in epoxy resin (EP) can decrease its peak heat release rate by about 30%. The thermal oxidation and degradation behaviors of EP and EP/NPOSS composites were characterized by DSC, TG, FTIR-TG and dynamic FTIR. Scanning electron microscopy and X-ray photoelectron spectroscopy were used to explore the char residues of composites. The thermal degradation and flame retardant mechanism has been evaluated. NPOSS can retard the movement and scission of polymeric chains of EP and form a stable charred layer in the condensed phase to prevent the underlying materials from further combustion.     

Formation of nanostructured epoxy networks containing polyhedral oligomeric silsesquioxane (POSS) blocks

Nanostructured epoxy networks, based on DGEBA and poly(oxypropylene)diamine (Jeffamine D), containing nano-sized inorganic blocks, polyhedral oligomeric silsesquioxanes (POSS), were investigated. The POSS were incorporated in the network as crosslinks or as pendant units by using octa- or monoepoxy-POSS monomers, respectively, as well as diepoxides with pendant POSS. The authors focused on investigating the relationship between the network formation process and the final product properties. The reactivity of the epoxy-functional POSS monomers, the hybrid systems' time of gelation, the gel fractions and the phase structure of the networks were determined using ¹H or ¹³C NMR spectroscopy, chemorheology experiments, sol-gel analysis and transmission electron microscopy (TEM).All the POSS epoxides tested show a reduced reactivity if compared to their respective model compounds due to sterical crowding in the neighborhood of their functional groups and due to reduced epoxy group mobility. The incorporation of pendant POSS into networks of the type DGEBA-Jeffamine D-monoepoxy-POSS hence took place only in the late reaction stage. Together with the high tendency of these POSS to aggregation, the kinetics favors the formation of small nano-phase-separated POSS domains, which act as physical crosslinks due to their covalent bonds to the organic matrix. At POSS loadings higher than 70%, topological constraint by POSS leads to a strongly reduced elastic chain mobility, thus additionally strongly reinforcing the networks. The network build-up and gelation of the octaepoxy-POSS-Jeffamine D system were slow compared to the reference DGEBA-Jeffamine D network due to a low octaepoxy-POSS reactivity and due to its strong tendency to cyclization reactions with primary amines. The topology of the amino groups is shown to be very important. In contrast to monoepoxy-POSS, the octaepoxy-POSS becomes dispersed as oligomeric junctions (purely chemical crosslinks) of the network in the cured product. The octaepoxide's reinforcing effect is small and is given only by its high functionality and not by its inorganic nature. The functionality effect is reduced by the mentioned cyclizations.     

Epoxy nanocomposites with octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane

The POSS-containing nanocomposites of epoxy resin were prepared via the co-curing reaction between octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane (OpePOSS) and the precursors of epoxy resin. The curing reactions were started from the initially homogeneous ternary solution of diglycidyl ether of bisphenol A (DGEBA), 4,4′-Diaminodiphenylmethane (DDM) and OpePOSS. The nanocomposites containing up to 40 wt% of POSS were obtained. The homogeneous dispersion of POSS cages in the epoxy matrices was evidenced by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM) and atomic force microscopy (AFM). Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) showed that at the lower POSS concentrations (<30 wt%) the glass transition temperatures (T_gs) of the nanocomposites almost remained invariant whereas the nanocomposites containing POSS more than 40 wt% displayed the lower T_gs than the control epoxy. The DMA results show that the moduli of the nanocomposites in glass and rubbery states are significantly higher than those of the control epoxy, indicating the nanoreinforcement effect of POSS cages. Thermogravimetric analysis (TGA) indicates that the thermal stability of the polymer matrix was not sacrificed by introducing a small amount of POSS, whereas the properties of oxidation resistance of the materials were significantly enhanced. The improved thermal stability could be ascribed to the nanoscaled dispersion of POSS cages and the formation of tether structure of POSS cages with epoxy matrix.     

多面齐聚倍半硅氧烷改性环氧的制备及表征

以八苯基多面齐聚倍半硅氧烷为原料通过溴代,格氏试剂与丙酮加成等反应制备了八多羟基苯基多面齐聚倍半硅氧烷,并对产物进行了FTIR表征。采用该产物改性环氧树脂,并通过热失重分析仪、示差扫描量热仪对其固化物的热性能进行了研究。结果表明:该合成具有活性官能团的多面齐聚倍半硅氧烷的方法可行。在环氧树脂中加入八多羟基苯基多面齐聚倍半硅氧烷对其固化物热稳定性影响不大,但可以显著提高材料的玻璃化转变温度,当其质量分数为5.13%时,Tg可达183.2℃。     

Polyimide and polyhedral oligomeric silsesquioxane nanocomposites for low-dielectric applications

A novel polyimide (PI) hybrid nanocomposite containing polyhedral oligomeric silsesquioxane (POSS) with well defined architecture has been prepared by copolymerization of octakis(glycidyldimethylsiloxy)octasilsesquioxane (Epoxy-POSS), 4,4′-oxydianiline diamine (ODA), and 4,4′-carbonyldiphthalic anhydride (BTDA). In these nanocomposite materials, the equivalent ratio of the Epoxy-POSS and ODA are adjustable, and the resultant PI-POSS nanocomposites give variable thermal and mechanical properties. More importantly, we intend to explore the possibility of incorporating POSS moiety through the Epoxy-POSS into the polyimide network to achieve the polyimide hybrid with lower dielectric constant (low-k) and thermal expansion. The lowest dielectric constant achieved of the POSS/PI material (PI-10P) is 2.65 by incorporating 10 wt% Epoxy-POSS (pure PI, k=3.22). In addition, when contents of the POSS in the hybrids are 0, 3, 10 wt% (PI-0P, PI-3P, PI-10P), and the resultant thermal expansion coefficients (TEC) are 66.23, 63.28, and 58.25 ppm/°C, respectively. The reduction in the dielectric constants and the resultant thermal expansion coefficients of the PI-POSS hybrids can be explained in terms of creating silsesquioxane cores of the POSS and the free volume increase by the presence of the POSS-tethers network resulting in a loose PI structure.     

Catalytic and reinforcing effects of polyhedral oligomeric silsesquioxane (POSS)-imidazolium modified clay in an anhydride-cured epoxy

In this article, we report novel epoxy-based hybrids prepared via incorporating 1,2-dimethyl-3-(benzyl-heptaisobutyl-POSS) imidazolium chloride (POSS-IMC) and POSS-IMC-modified clay (POSS-MMT) into the resin based on 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate (ECHM) and hexahydrophthalic anhydride (HHPA). We demonstrate that both POSS-IMC and POSS-MMT can reduce the cure temperature of the epoxy/anhydride system, and the catalyzing effect involves chemical reactions between POSS-IMC and ECHM/HHPA, which may lead to the attachment of POSS cages at chain ends. The incorporation of the POSS-IMC, free and ionically bonded in clay, gives rise to dissimilar morphologies that affect the thermo-mechanical properties of the hybrids. The ECHM/HHPA/POSS-IMC resin exhibits a slight improvement in glassy modulus as compared with the neat ECHM/HHPA resin, which is attributed to the formation of sub-micron and nano-sized POSS domains that act as physical cross-link points hindering polymer chain motions. The much enhanced reinforcing effect of POSS-MMT is ascribed to the effective stress transfer between the matrix and clay layers that may originate from the strong interactions between the pendent POSS in the network and POSS attached to the clay surfaces. Reduction in coefficient of thermal expansion (CTE) was also found for the hybrids.     

Flame retardancy and thermal stability of polyhedral oligomeric silsesquioxane nanocomposites

The flame retardancy and thermal stability of polyhedral oligomeric silsesquioxane (POSS) nanocomposites are reviewed. Results are summarized and compared on the basis of structure–property relationships. Because of the variability of groups attached on POSS, they exhibit different performance in polymer nanocomposites: metal‐containing POSS show good catalytic charring ability; vinyl‐containing and phenyl‐containing POSS promote the strength of char. Improvements in the cone calorimeter (such as reduced peak heat release rate) are advantages of POSS as preceramics for fire retardancy compared with traditional flame retardants, and it will pave the way to the design of inorganic–organic hybrid polymer nanocomposites with enhanced flame retardancy and thermal stability. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphology and thermal properties of inorganic-organic hybrids involving epoxy resin and polyhedral oligomeric silsesquioxanes

The organic-inorganic hybrids involving epoxy resin and polyhedral oligomeric silsesquioxanes (POSS) were prepared via in situ polymerization of diglycidyl ether of bisphenol A (DGEBA) and 4,4′-diaminodiphenylmethane (DDM) in the presence of the two structurally similar POSS monomers. The organic groups on silsesquioxane cage are aminophenyl and nitrophenyl groups, respectively. The curing reactions were started from the initially homogeneous mixture of DGEBA, DDM and the POSS cages. The inorganic-organic hybrids containing up to 20 wt% of POSS were obtained. The morphologies of the resulting hybrids were quite dependent on the types of R groups in the POSS monomers. The phase separation induced by polymerization occurred in the hybrids containing octanitrophenyl POSS (OnpPOSS) and the spherical particles of POSS-rich phase (<0.5 μm in diameter) were uniformly dispersed the continuous epoxy matrix as shown by scanning electronic microscopy. In marked contrast to the OnpPOSS-containing hybrids, the octaaminophenyl POSS (OapPOSS)-containing nanocomposites exhibited a homogeneous morphology. Differential scanning calorimetry and dynamic mechanical analysis showed that the glass transition temperatures (T_g) of the POSS-containing hybrids were lower than that of the control epoxy. The moduli of glass states for the hybrids are significantly higher than that of the control epoxy. For the OapPOSS epoxy nanocomposites the storage moduli of the rubbery plateau were higher than that of the control epoxy when the contents of POSS are less than 20 wt%, indicating the nanoreinforcement effect of POSS cages. Thermogravimetric analysis indicates that the thermal stability of the polymer matrix was not much sacrificed by introducing a small amount of POSS, whereas the properties of oxidation resistance of the materials were significantly enhanced. The OapPOSS epoxy nanocomposites displayed more pronounced improvement than the OnpPOSS hybrids, which could be ascribed to the nanoscaled dispersion of POSS cages and the formation of tether structure of POSS cages with epoxy matrix.     

Curing dynamics and network formation of cyanate ester resin/polyhedral oligomeric silsesquioxane nanocomposites

Curing dynamics and network formation of cyanate ester resin (PT-30)/TriSilanolPhenyl polyhedral oligomeric silsesquioxane (POSS) nanocomposites were studied by means of differential scanning calorimetry (DSC), modulated temperature differential scanning calorimetry MTDSC), Fourier transform infrared (FTIR) and Raman spectroscopies. The incorporation of the POSS showed a strong catalytic effect (decrease in curing temperature and activation energy) on the curing reaction of PT-30. The activation energy of the PT-30 decreased with increasing POSS content. The most effective catalytic effect was observed at 5 wt% of the POSS. Both FTIR and Raman spectra monitored the formation of triazine (i.e. cyanurate) ring in the PT-30 and its nanocomposites with the POSS. Raman spectra revealed that the PT-30 resin preferentially reacted with -OH group in the POSS firstly to form a -O-(CNH)-O- bond, rather than react with itself to form the triazine rings, during the network formation of the PT-30/POSS nanocomposites. The strong catalytic effect of the POSS on the curing process of the PT-30 appears to be due to the formation of this -O-(CNH)-O- bond.     

Synthesis and characterization of polybenzoxazine networks nanocomposites containing multifunctional polyhedral oligomeric silsesquioxane (POSS)

A new class of polybenzoxazine/POSS nanocomposites with network structure is prepared by reacting multifunctional benzoxazine POSS (MBZ-POSS) with benzoxazine monomers (Pa and Ba) at various compositional ratios. Octafunctional cubic silsesquioxane (MBZ-POSS) is used as a curing agent, which is synthesized from eight organic benzoxazine tethers through hydrosilylation of vinyl-terminated benzoxazine monomer (VP-a) with octakis(dimethylsiloxy)silsesquioxane () using a platinum complex catalyst (Pt-dvs). Incorporation of the silsesquioxane core into polybenzoxazine matrix could significantly hinder the mobility of polymer chains and enhance the thermal stability of these hybrid materials. For these nanocomposites, increasing the POSS content in the hybrids is expected to improve its thermal properties with respect to the neat polybenzoxazine. The morphology feature is useful to explain the thermal property changes (T_g and T_d) and AFM images show that the presence of POSS aggregation in larger scales occurs at higher POSS contents. The reason of the heterogeneous phase separation may be from the less compatibility of the inorganic silsesquioxane core with organic benzoxazine species and the homopolymerization of MBZ-POSS. In the course of the formation of the polybenzoxazine/POSS hybrids, POSS particles were separated from the polybenzoxazine rich region, leading to POSS rich domains in the range of 50-1000 nm.     

Synthesis and characterization of polyimide/polyhedral oligomeric silsesquioxane nanocomposites containing quinolyl moiety

A series of functional polyhedral oligomeric silsesquioxane (POSS)/polyimide (PI) nanocomposites were prepared using a two‐step approach. First, octa(aminophenyl)silsesquioxane (OAPS) was mixed with poly(amic acid) (PAA) prepared by reacting bis(4‐amino‐3,5‐dimethylphenyl)‐3‐quinolylmethane and 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride. Second, the resulting solution was subjected to thermal imidization. The well‐defined ‘hard particles’ (POSS) and the strong covalent bonds in the amide linkage between the carbon atom of the carboxyl side group in PAA and the nitrogen atom of the amino group in POSS lead to a significant improvement in the thermal and mechanical properties. Homogeneous dispersion of POSS cages in the PI is evident from scanning electron microscopy, which further confirms that the POSS molecule becomes an integral part of the organic‐inorganic inter‐crosslinked network system. Differential scanning calorimetry and dynamic mechanical analysis show that the glass transition temperatures of the POSS‐containing nanocomposites are higher than that of the corresponding neat PI system, owing to the significant increase of the crosslinking density in the PI/POSS nanocomposites. Increasing the concentration of OAPS in the PI networks decreases the dielectric constant. Pure PI and PI/POSS systems have good antimicrobial activity. Copyright © 2011 Society of Chemical Industry     

The synthesis and characterization of polystyrene/magnetic polyhedral oligomeric silsesquioxane (POSS) nanocomposites

Fc-CHCH-C₆H₆-(C₅H₉)₇Si₈O₁₂ (POSS1, Fc: ferrocene) which contain both metal and CC double bond was firstly synthesized by Wittig reaction. The chemical structure of POSS1 was characterized by FTIR, ¹H, ¹³C and ²⁹Si NMR, mass spectrometry and elemental analysis, and the magnetic property of POSS1 have also been studied. Polystyrene composites containing inorganic-organic hybrid polyhedral oligomeric silsesquioxane (POSS1) were prepared by bulk free radical polymerization. XRD and TEM studies indicate that POSS1 is completely dispersed at molecular level in PS matrix when 1 wt% POSS1 is introduced, while some POSS1-rich nanoparticals are present when content of POSS1 is beyond 3 wt%. GPC results show that molecular weight of the PS/POSS1 nanocomposites are increased with addition of POSS1. TGA and TMA data show the thermal stabilities of PS/POSS1 nanocomposites have been improved compared to neat PS. The PS/POSS1 nanocomposites also display higher glass transition temperatures (T_g) in comparison with neat PS. Viscoelastic properties of PS/POSS1 nanocomposites were investigated by DMTA. The results show the storage modulus (E′) values (temperature>T_g) and the loss factor peak values of the PS/POSS1 nanocomposites are higher than that of neat PS. Mechanical properties of the PS/POSS1 nanocomposites are improved compared to the neat PS.     

Thermal pressure coefficient of a polyhedral oligomeric silsesquioxane (POSS)‐reinforced epoxy resin

The thermal pressure coefficients of a neat, unfilled, epoxy resin and a 10 wt % POSS (polyhedral oligomeric silsesquioxane)‐filled epoxy nanocomposite have been measured using a thick‐walled tube method. It is found that just below the glass transition temperature the thermal pressure coefficient is ～ 20% smaller for the polymer composite containing 10% POSS than for the neat, unfilled resin. The thermal expansion coefficient and thermal pressure coefficient of the uncured POSS itself are also reported. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

笼型八聚(γ-氨丙基)硅倍半氧烷盐酸盐的合成与表征

在盐酸催化下,将γ-氨丙基三乙氧基硅烷在甲醇溶液中水解缩合,合成出笼型八聚（γ-氨丙基）硅倍半氧烷盐酸盐;并用四氢呋喃作沉淀剂将产物沉淀出来。利用红外、核磁和差热分析等对其结构和性质进行了表征,讨论了反应温度、反应时间、盐酸和四氢呋喃用量对反应产率的影响。结果表明,较佳合成工艺为：γ-氨丙基三乙氧基硅烷用量15mL,甲醇用量360mL,盐酸用量30mL,四氢呋喃用量250mL,在90℃下反应18h;产物熔点为412.65℃。     

Effect of side chain architecture on dielectric relaxation in polyhedral oligomeric silsesquioxane/polypropylene oxide nanocomposites

Segmental and normal mode dynamics in polyhedral oligomeric silsesquioxane (POSS)/poly(propylene oxide) (PPO) non-reactive and reactive nanocomposites were investigated using a broadband dielectric relaxation spectroscopy (DRS) over wide ranges of frequency and temperature. Three POSS reagents with varying side chain architecture were selected for the study: OctaGlycidyldimethylsilyl (OG), TrisGlycidylEthyl (TG) and MonoGlycidylEthyl (MG). Spectra of OG and TG show a segmental (α) process at lower frequency and a local (β) relaxation at higher frequency, while MG displays only a local relaxation. Neat PPO has both segmental and normal mode (α_N) process. In POSS/PPO non-reactive nanocomposites, the presence of OG and TG causes a decrease in the time scale of α_N and α relaxation, while MG has no impact on the dynamics of PPO. Chemical reactions in POSS/PPO reactive nanocomposites lead to the formation of nanonetworks. Prior to the onset of reaction, POSS nanoparticles promote the motions of PPO chains, decrease the time scale of relaxation and give rise to thermodielectrically simple spectra. During the reaction, however, the network formation leads to spectral broadening and a gradual increase in the time scale of both segmental (α) and normal mode (α_N) relaxation. A detailed account of the effects of structure, concentration and dispersion of POSS in the matrix, molecular weight of PPO, extent of reaction and temperature on the molecular origin, temperature dependence and spectral characteristics of relaxation processes in POSS/PPO nanocomposites is provided.     

Phenolic resin-trisilanolphenyl polyhedral oligomeric silsesquioxane (POSS) hybrid nanocomposites: Structure and properties

The structure and properties of organic-inorganic hybrid nanocomposites prepared from a resole phenolic resin and a POSS mixture containing >95 wt% trisilanolphenyl POSS was investigated by POM (polarized optical microscopy), SEM, TEM, WAXD, FT-IR, DSC, and TGA techniques. Composites with 1.0-10.4 wt% of POSS were prepared by dissolving the POSS and the phenolic resin into THF, followed by solvent removal and curing. Both nano- and micro-sized POSS filler aggregates and particles were shown to be heterogeneously dispersed in the cured matrix by POM, TEM, SEM, and X-EDS. POSS was found everywhere, including in both dispersed phase domains and in the matrix. The nanocomposite morphology appears to form by a multi-step POSS aggregation during the process of phase separation. Both the matrix and dispersed ‘particulate’ phase domains are mixtures of phenolic resin and POSS. POSS micro-crystals act as the core of the dispersed phase. The bigger dispersed domains consist of smaller particles or aggregates of POSS molecules that exhibit some order but regions of matrix resin are interspersed. A WAXD peak at 2θ∼7.3° indicates crystalline order in the POSS aggregates. This characteristic peak's intensity increases with an increase in POSS loading, suggesting that more POSS molecules have aggregated or crystallized. FT-IR spectra confirm that hydrogen bonding exists between the phenolic resin and POSS Si-OH groups. This increases their mutual compatibility, but H-bonding does not prevent POSS aggregation and phase separation during curing. TGA measurements in air confirmed the temperature for 5% mass loss in increases with increase of POSS loading and at T>550° the thermal stability increases more sharply with POSS loading. The nanocomposite glass transition temperatures (T_g) are only slightly be affected by the POSS filler.     

Multi-component nanocomposites of epoxy/silsesquioxane reinforced with carbon fibers and carbon nanotubes processed by resin transfer molding

ABSTRACT

In this work, an epoxy resin modified by silsesquioxane oligomers was used to produce multi-component nanocomposites reinforced with carbon fiber (CF) and multi-walled carbon nanotubes (CNT) by resin transfer molding (RTM). The combination of sonication process with the incorporation of silsesquioxane domains (i.e. increasing the degree of crosslinking of the epoxy matrix), improved the mechanical strength of the hybrid matrix and hybrid/CF/CNT nanocomposites. The multi-component nanocomposites produced by RTM presented Young modulus of 35 ± 8 GPa, tensile strength of 303 ± 41 MPa and impact strength of 1.0 ± 0.3 kJ m^?1. The results showed a significant increase in the tensile strength and impact resistance of the epoxy matrix by the incorporation of silsesquioxanes and sonication before curing of the matrices, showing the promising potential of this multi-component nanocomposite for pipelines and other structural applications.     

Organic–inorganic hybrid nanocomposites involving novolac resin and polyhedral oligomeric silsesquioxane

Octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane (OpePOSS) was employed as a nanocrosslinker of novolac resin to prepare the organic–inorganic networks. The crosslinking reaction was investigated by means of Fourier transform infrared (FTIR) and nuclear magnetic resonance (NMR) spectroscopy via model reaction. Thermal analyses indicate that the glass transition temperatures (T_g’s) and thermal stability of the organic–inorganic networks increased with increasing the content of POSS. Contact angle measurements show that the organic–inorganic nanocomposites displayed a significant enhancement in surface hydrophobicity as well as reduction in surface free energy. The improvement in surface properties was ascribed to the presence of POSS moiety in place of polar component of phenolic thermosets.     

Epoxy‐functionalized polyhedral oligomeric silsesquioxane/cyanate ester resin organic–inorganic hybrids with enhanced mechanical and thermal properties

A series of cyanate ester resin (CE) based organic–inorganic hybrids containing different contents (0, 5, 10, 15 and 20 wt%) of epoxy‐functionalized polyhedral oligomeric silsesquioxane (POSS‐Ep) were prepared by casting and curing. The hybrid resin systems were studied by the gel time test to evaluate the effect of POSS‐Ep on the curing reactivity of CE. The impact and flexural strengths of the hybrids were investigated. The micromorphological, dynamic mechanical and thermal properties of the hybrids were studied by SEM, dynamic mechanical analysis (DMA) and TGA, respectively. Results showed that POSS‐Ep prolonged the gel time of CE. CE10 containing 10 wt% POSS‐Ep displayed not only the optimum impact strength but the optimum flexural strength. SEM results revealed that the improvement of mechanical properties was attributed to the large amount of tough whirls and fiber‐like pull‐outs observed on the fracture surfaces of CE10. DMA results indicated that POSS‐CE tended to decrease E′ of the hybrids in the glassy state but to increase E′ of the hybrids in the rubbery state. TGA results showed that CE10 also possesses the best thermal stability. The initial temperature of decomposition (T_i) of CE10 is 426 °C, 44 °C higher than that of pristine CE. © 2013 Society of Chemical Industry